CN203292819U - Valve body feeding device of automatic ball valve assembling machine - Google Patents
Valve body feeding device of automatic ball valve assembling machine Download PDFInfo
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- CN203292819U CN203292819U CN2013202680053U CN201320268005U CN203292819U CN 203292819 U CN203292819 U CN 203292819U CN 2013202680053 U CN2013202680053 U CN 2013202680053U CN 201320268005 U CN201320268005 U CN 201320268005U CN 203292819 U CN203292819 U CN 203292819U
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- valve body
- feeding device
- backer
- body feeding
- ball valve
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Abstract
The utility model provides a valve body feeding device of an automatic ball valve assembling machine and belongs the technical field of machinery. The valve body feeding device of the automatic ball valve assembling machine solves the problems that currently ball valves rely on manual assembling, and thus assembling is low in automation degree and efficiency and the like. According to the valve body feeding device of the automatic ball valve assembling machine, the automatic ball valve assembling machine comprises a working table, a die base is fixedly connected on the working table, and the die base moves along with the working table; the valve body feeding device is arranged on the side edge of the working table and comprises a support, a vibration material tray and a backer, a horizontal guide rail is fixedly connected on the support, a mechanical arm is movably connected on the horizontal guide rail, the backer is fixedly arranged on the middle portion of the support, a locating groove is further formed in one side of the backer, a material discharging port of the vibration material tray is arranged to exactly face the locating groove of the backer, and the mechanical arm can convey a valve body in the locating groove into the die base. The valve body feeding device of the automatic valve ball assembling machine has the advantages of being high in automation degree, capable of improving the assembling efficiency of the ball valves and the like.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of ball valve automatic assembling, particularly a kind of valve body feeding device of ball valve automatic assembling.
Background technology
Develop rapidly along with socioeconomic, the competitiveness of labor-intensive valve enterprise more and more a little less than, the difficult problem of coastal region in east China ubiquity recruitment at present, this just forces enterprise toward the production automation, semi-automatic future development,, to enhance productivity, reduce labor cost.
Present valve enterprise, when the production and assembly ball valve, be all hand assembled basically, and take the single piece type ball valve as example, it comprises valve body, O shape circle, valve rod, valve ball, jump ring or has externally threaded nut etc.During assembling, by manual, O shape circle is put in valve body, by hand valve rod is put in valve rod hole from the inside of valve body, rotate the position of adjusting valve rod, adjust the valve ball top valve rod groove towards, make the connecting portion of valve rod groove and stem bottom over against setting, craft is packed valve ball in valve body, the manual O shape of packing into is enclosed again,, according to the difference of product, select jump ring or have externally threaded nut, in the valve body of packing into, valve ball, O shape circle etc. is positioned, complete the assembling of a ball valve.
The mode of existing hand assembled ball valve, even the experienced operator, when starting to assemble, speed, but As time goes on, assembling speed can descend, and bulk velocity is slower, and efficiency of assembling is low.And in a large valve enterprise, in 1 year, the output of ball valve is generally all larger, just need to recruit a large amount of assemblers and assemble ball valve, a large amount of labours just needs a large amount of labor costs, economic benefit is not high, and all there is the difficult problem of recruitment in enterprise at present, sometimes recruits less than abundant workman and assembles production, causes product processing to be delayed.
Summary of the invention
The purpose of this utility model is for the above-mentioned problems in the prior art, and a kind of valve body feeding device of ball valve automatic assembling is provided, and with valve body automatically, expect that in die holder, automaticity is high on accurately, improves the packaging efficiency of ball valve.
the purpose of this utility model can realize by following technical proposal: a kind of valve body feeding device of ball valve automatic assembling, the ball valve automatic assembling comprises workbench, be fixed with die holder on described workbench, described die holder moves with workbench, this valve body feeding device is arranged at the side of workbench, it is characterized in that, this valve body feeding device comprises support, vibrating tray and backer, be fixed with horizontal guide rail on described support, be connected with manipulator on described horizontal guide rail, above-mentioned backer is fixed on the middle part of support, and backer's a side has locating slot, the discharging opening of described vibrating tray and above-mentioned backer's locating slot are over against setting, above-mentioned manipulator can be delivered to the valve body at locating slot place in die holder.
Valve body is poured in vibrating tray, through vibration, screening rear valve body by dark mouthful up, valve rod hole along workbench radially and towards the direction in the workbench outside out, first valve body moves in backer's locating slot, position, manipulator gripping valve body, move horizontally, unclamp again, valve body is transported in die holder on workbench.This feeding device is the first operation of ball valve automatic assembling, locating slot by vibrating tray and backer makes valve body arrange by direction initialization, by manipulator, valve body is delivered in die holder on workbench again, simple in structure, material loading speed is fast, the material loading precision is high, and automaticity is high, and the packaging efficiency of ball valve is high.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, described valve body feeding device also comprises two pawl cylinders, described two pawl cylinders are positioned at backer's below, along workbench radially, two pawls of described two pawl cylinders are symmetrical set along the longitudinal center line of locating slot the longitudinal center line of described locating slot.This kind structure, when valve body was positioned in locating slot, precision was high.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, described two pawl cylinder two pawls over against two medial surfaces on all have the shaping groove that is complementary with the valve body shape.During two pawl cylinder clamping, two pawls are fixed, locate valve body over against the shaping groove on medial surface, the valve rod hole that makes valve body along workbench radially and towards the outside of workbench,
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, the middle part of described support is fixed with fixed mount, and above-mentioned backer and two pawl cylinders all are fixed on fixed mount.Fixed mount is installed firmly backer and two pawl cylinders.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, the sidepiece of described support has gathering sill vertically a pair of and that be arranged in parallel, the size of described gathering sill port is less than the size of its trench bottom, and the sidepiece of described fixed mount has the gib block and the gib block that are complementary with gathering sill and is positioned at gathering sill.Fixed mount can move up and down along support, can regulate according to actual needs the upper-lower position of fixed mount, from changing the position of backer and two pawl cylinders.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, have straight line feeder between described vibrating tray and backer, an end of described straight line feeder is connected with the discharging opening of vibrating tray, and the other end and backer's locating slot is over against setting.Straight line feeder makes from vibration in vibrating tray, screening, the valve rod hole valve body towards the workbench outside, one by one, the orderly traveling priority that carries out, plays certain cushioning effect, and valve body can move in locating slot timely.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, described manipulator comprises lift cylinder and clamping cylinder, described lift cylinder and horizontal guide rail are movably connected, be fixed with clamping cylinder on the piston rod of described lift cylinder, described clamping cylinder has a pair of claw for the gripping valve body, and described claw outwards opens the gripping valve body after being through in the through hole of valve body again.Lift cylinder can move up and down manipulator, and clamping cylinder makes manipulator can clamp, unclamp valve body, thereby completes the conveying of valve body, and the translation of manipulator, lifting and three actions of crawl are three the simplest, commonly used actions of manipulator.This claw is to open after being through in the through hole of valve body again, make on the claw madial wall that is resisted against valve body tightly, clamp valve body, the claw of this kind structure, manipulator gripping or while putting into valve body in die holder from backer's locating slot, claw can not met backer, die holder, and manipulator is carried conveniently, delivery precision is high, and the lifting of manipulator can realize by lifting motor.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, an end of described horizontal guide rail is fixed with horizontal air cylinder, and above-mentioned horizontal air cylinder piston rod is connected with manipulator.The flexible driving mechanical hand of horizontal air cylinder piston rod is along the translation of horizontal guide rail left and right, and is simple in structure.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, described backer is provided with detector.Detector is for detection of whether having valve body, feedback information in locating slot.
In the valve body feeding device of above-mentioned a kind of ball valve automatic assembling, described die holder is bolted on workbench, has the holddown groove that is complementary with the valve body shape on described die holder.Bolt is easy accessibility fixedly, can change different die holders according to the valve body of different size.
Compared with prior art, the valve body feeding device that the utility model provides is the first operation of ball valve automatic Composition, has the following advantages:
1, this valve body feeding device sieve material and manipulator translation, lifting and three elemental motions of crawl by vibrating tray, realize valve body precisely, material loading fast, simple in structure, automaticity is high, the ball valve packaging efficiency is high.
2, this valve body feeding device is by being provided with a valve in vibrating tray, the center of gravity of being partial to a little an end and each valve body according to the center of gravity of valve body is consistent, makes valve body by dark mouth up, and valve rod hole moves conveying towards the mode in the workbench outside, simple in structure, design ingenious.
3, the location of this valve body feeding device by backer's locating slot, and the clamping and positioning of two pawl cylinders, make the valve body valve rod hole along workbench radially and towards the outside of workbench, assembly precision is high.
4, the claw of this valve body feeding device manipulator is to be through in the through hole of valve body, on the further expansion madial wall that is resisted against valve body tightly, thereby clamps valve body, this kind structure, and manipulator can not collide the backer or make die holder, and assembly precision is high, failure rate is low.
Description of drawings
Fig. 1 is the overall structure top view of this ball valve automatic assembling.
Fig. 2 is the overall structure schematic diagram of this ball valve automatic assembling valve body feeding device.
Fig. 3 is the syndeton schematic diagram of this ball valve automatic assembling valve body feeding device fixed mount and support.
Fig. 4 is this ball valve automatic assembling valve body feeding device backer's schematic diagram.
Fig. 5 is the side view of this ball valve automatic assembling valve body feeding device two pawl cylinder two pawls.
In figure, 1, workbench; 2, die holder; 2a, holddown groove; 3, support; 3a, gathering sill; 4, vibrating tray; 5, backer; 5a, locating slot; 6, horizontal guide rail; 7, manipulator; 7a, lift cylinder; 7b, clamping cylinder; 8, two pawl cylinders; 8a, shaping groove; 9, fixed mount; 9a, gib block; 10, straight line feeder; 11, horizontal air cylinder; 12, detector.
The specific embodiment
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, this valve body feeding device is the part of ball valve automatic assembling, it is the first operation, kludge comprises in the form of annular discs and can be around the workbench 1 of its axle center rotation, workbench 1 equidistantly is provided with ten die holders 2 along its circumferencial direction, die holder 2 is bolted on workbench 1, has the holddown groove 2a of fixed valve body on die holder 2, and this valve body feeding device is positioned at the side of workbench 1.
As shown in Figure 1 and Figure 2, this valve body feeding device comprises support 3, vibrating tray 4, backer 5, two pawl cylinders 8, straight line feeder 10 and manipulator 7.
The side of workbench 1 vertically is provided with support 3, and the top of support 3 is fixed with horizontal guide rail 6, and an end of horizontal guide rail 6 is provided with horizontal air cylinder 11.Manipulator 7 comprises slide plate, lift cylinder 7a and clamping cylinder 7b, and the piston rod of horizontal air cylinder 11 is connected mutually with slide plate, and the flexible manipulator 7 that can make of horizontal air cylinder 11 piston rods is along the reciprocal translation of horizontal guide rail 6.Lift cylinder 7a is fixed on slide plate, and the end of lift cylinder 7a piston rod is fixed with clamping cylinder 7b, and clamping cylinder 7b has a pair of claw.As shown in Figure 3, the sidepiece of support 3 has gathering sill 3a vertically a pair of and that be arranged in parallel, and the size of gathering sill 3a port is less than the size of its trench bottom.
As shown in Figure 2 and Figure 3, fixed mount 9 is fixed on the middle part of support 3, the sidepiece of fixed mount 9 has gib block 9a, the shape of the shape of gib block 9a cross section and gathering sill 3a cross section is complementary, gib block 9a is positioned at gathering sill 3a, and can slide along gathering sill 3a, by screw, make fixed mount 9 be fixed on the sidepiece of support 3.Be fixed with backer 5 and two pawl cylinders 8 on fixed mount 9, as shown in Figure 4, a side tool locating slot 5a of backer 5, locating slot 5a comprises a base plate and two side plates, has larger gap between base plate and side plate, move for two pawls of two pawl cylinders 8 in this gap, and valve body is fixed, and the longitudinal center line between biside plate along workbench 1 radially.Two pawl cylinders 8 are fixed on backer 5 below, and two 8 liang, pawl cylinder pawls are symmetrical set along the longitudinal center line of locating slot 5a, as shown in Figure 5, two pawls over against two medial surfaces on all have the shaping groove 8a that is complementary with the valve body shape, when two pawl cylinders 8 clamped, shaping groove 8a made the valve body location that is positioned at locating slot 5a.Detector 12 is fixed on backer 5.
The outside of workbench 1 also is provided with vibrating tray 4, one end of straight line feeder 10 is connected with the discharging opening of vibrating tray 4, the other end and backer's 5 locating slot 5a is over against setting, be provided with a valve in vibrating tray 4, this valve is used for valve body is blown, because the position of centre of gravity of valve body is all consistent, and a side of deflection valve body, make all valve bodies arrange consistent moving in straight line feeder 10 by valve rod hole towards the direction in workbench 1 outside by valve.
during material loading, valve body is poured in vibrating tray 4, vibrating tray 4 vibrations, the sieve material, valve in vibrating tray 4 is blown to valve body, make the dark mouth of valve body up, valve rod hole is towards the mode in workbench 1 outside, from the discharging opening of vibrating tray 4 out, enter into straight line feeder 10, straight line feeder 10 makes valve body carry along straight line, first valve body moves in backer 5 locating slot 5a, the backplanes support valve body of locating slot 5a, biside plate makes the valve body can double swerve, valve body is positioned, detector 12 detects in locating slot 5a has valve body, two pawl cylinders 8 clamp, shaping groove 8a on two 8 liang, pawl cylinder pawls wraps in the outside of valve body, make the valve rod hole of valve body transfer to radially consistent with workbench 1 and towards workbench 1 outside, lift cylinder 7a piston rod stretches out, clamping cylinder 7b is moved down, the claw of clamping cylinder 7b extend into the inside of valve body, claw opens again, on the madial wall that is resisted against valve body tightly, make manipulator 7 clamp valve body, two pawl cylinders 8 unclamp.lift cylinder 7a piston rod is retracted, move on the band moving valve, horizontal air cylinder 11 piston rods stretch out, promotion robot 7 moves to the top of die holder 2, at this moment, second valve body is pushed in backer 5 locating slot 5a, workbench 1 batch (-type) rotation, a die holder 2 is rotated to valve body, lift cylinder 7a piston rod stretches out, valve body is moved down and be delivered in the holddown groove 2a of die holder 2, lift cylinder 7a piston rod shrinks, horizontal air cylinder 11 piston rods shrink, make manipulator 7 get back to initial position be locating slot 5a directly over, detector 12 detects the existence of valve body, two pawl cylinders 8 clamp, lift cylinder 7a piston rod stretches out, go round and begin again, reciprocation cycle, complete the material loading of a plurality of valve bodies.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
, although this paper has more used the terms such as workbench 1, die holder 2, holddown groove 2a, support 3, gathering sill 3a, vibrating tray 4, backer 5, locating slot 5a, horizontal guide rail 6, manipulator 7, lift cylinder 7a, clamping cylinder 7b, two pawl cylinders 8, shaping groove 8a, fixed mount 9, gib block 9a, straight line feeder 10, horizontal air cylinder 11, detector 12, do not get rid of the possibility of using other term.Using these terms is only in order to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.
Claims (10)
1. the valve body feeding device of a ball valve automatic assembling, the ball valve automatic assembling comprises workbench (1), be fixed with die holder (2) on described workbench (1), described die holder (2) moves with workbench (1), this valve body feeding device is arranged at the side of workbench (1), it is characterized in that, this valve body feeding device comprises support (3), vibrating tray (4) and backer (5), be fixed with horizontal guide rail (6) on described support (3), be connected with manipulator (7) on described horizontal guide rail (6), above-mentioned backer (5) is fixed on the middle part of support (3), and backer's (5) a side has locating slot (5a), the discharging opening of described vibrating tray (4) and above-mentioned backer's (5) locating slot (5a) is over against setting, the valve body that above-mentioned manipulator (7) can be located locating slot (5a) is delivered in die holder (2).
2. the valve body feeding device of a kind of ball valve automatic assembling according to claim 1, it is characterized in that, described valve body feeding device also comprises two pawl cylinders (8), described two pawl cylinders (8) are positioned at the below of backer (5), along workbench (1) radially, two pawls of described two pawl cylinders (8) are symmetrical set along the longitudinal center line of locating slot (5a) longitudinal center line of described locating slot (5a).
3. the valve body feeding device of a kind of ball valve automatic assembling according to claim 2, is characterized in that, described two pawl cylinder (8) two pawls over against two medial surfaces on all have the shaping groove (8a) that is complementary with the valve body shape.
4. the valve body feeding device of according to claim 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, the middle part of described support (3) is fixed with fixed mount (9), and above-mentioned backer (5) and two pawl cylinders (8) all are fixed on fixed mount (9).
5. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, the sidepiece of described support (3) has gathering sill (3a) vertically a pair of and that be arranged in parallel, the size of described gathering sill (3a) port is less than the size of its trench bottom, and the sidepiece of described fixed mount (9) has the gib block (9a) and the gib block (9a) that are complementary with gathering sill (3a) and is positioned at gathering sill (3a).
6. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, has straight line feeder (10) between described vibrating tray (4) and backer (5), one end of described straight line feeder (10) is connected with the discharging opening of vibrating tray (4), and the other end and backer's (5) locating slot (5a) is over against setting.
7. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, described manipulator (7) comprises lift cylinder (7a) and clamping cylinder (7b), described lift cylinder (7a) is movably connected with horizontal guide rail (6), be fixed with clamping cylinder (7b) on the piston rod of described lift cylinder (7a), described clamping cylinder (7b) has a pair of claw for the gripping valve body, and described claw outwards opens the gripping valve body after being through in the through hole of valve body again.
8. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, one end of described horizontal guide rail (6) is fixed with horizontal air cylinder (11), and above-mentioned horizontal air cylinder (11) piston rod is connected with manipulator (7).
9. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, is characterized in that, described backer (5) is provided with detector (12).
10. the valve body feeding device of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, described die holder (2) is bolted on workbench (1), has the holddown groove (2a) that is complementary with the valve body shape on described die holder (2).
Priority Applications (1)
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CN2013202680053U CN203292819U (en) | 2013-05-15 | 2013-05-15 | Valve body feeding device of automatic ball valve assembling machine |
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CN2013202680053U CN203292819U (en) | 2013-05-15 | 2013-05-15 | Valve body feeding device of automatic ball valve assembling machine |
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CN2013202680053U Withdrawn - After Issue CN203292819U (en) | 2013-05-15 | 2013-05-15 | Valve body feeding device of automatic ball valve assembling machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212986A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Valve body charging device of ball valve automatic assembling machine |
CN103817511A (en) * | 2014-03-20 | 2014-05-28 | 马翔 | Positioning method and grabbing method for valve ball |
CN104874711A (en) * | 2015-05-21 | 2015-09-02 | 耐世特凌云驱动系统(芜湖)有限公司 | Automatic loading and unloading device for spline rolling device |
CN106014060A (en) * | 2016-06-30 | 2016-10-12 | 苏州市吴中区胥口广博模具加工厂 | Door opening and closing assembly of electronic drain valve controller assembling machine |
CN107857101A (en) * | 2017-12-06 | 2018-03-30 | 浙江伊韦特精密机械有限公司 | Valve ball feeding device |
-
2013
- 2013-05-15 CN CN2013202680053U patent/CN203292819U/en not_active Withdrawn - After Issue
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212986A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Valve body charging device of ball valve automatic assembling machine |
CN103212986B (en) * | 2013-05-15 | 2015-08-19 | 浙江华龙巨水科技股份有限公司 | A kind of valve body feeding device of ball valve automatic assembling |
CN103817511A (en) * | 2014-03-20 | 2014-05-28 | 马翔 | Positioning method and grabbing method for valve ball |
CN103817511B (en) * | 2014-03-20 | 2016-04-20 | 马翔 | A kind of location of valve ball and grasping means |
CN104874711A (en) * | 2015-05-21 | 2015-09-02 | 耐世特凌云驱动系统(芜湖)有限公司 | Automatic loading and unloading device for spline rolling device |
CN106014060A (en) * | 2016-06-30 | 2016-10-12 | 苏州市吴中区胥口广博模具加工厂 | Door opening and closing assembly of electronic drain valve controller assembling machine |
CN107857101A (en) * | 2017-12-06 | 2018-03-30 | 浙江伊韦特精密机械有限公司 | Valve ball feeding device |
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AV01 | Patent right actively abandoned |
Granted publication date: 20131120 Effective date of abandoning: 20150819 |
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RGAV | Abandon patent right to avoid regrant |