CN203227615U - System for sorting and combining bowls and covers of barrelled instant noodles - Google Patents
System for sorting and combining bowls and covers of barrelled instant noodles Download PDFInfo
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- CN203227615U CN203227615U CN 201220673536 CN201220673536U CN203227615U CN 203227615 U CN203227615 U CN 203227615U CN 201220673536 CN201220673536 CN 201220673536 CN 201220673536 U CN201220673536 U CN 201220673536U CN 203227615 U CN203227615 U CN 203227615U
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Abstract
The utility model belongs to the field of vision equipment detection, and relates to a system for sorting and combining bowls and covers of barrelled instant noodles. The system comprises a main transmission belt, at least one secondary transmission belt, a box filler, an industrial personal computer, a camera and a controller, wherein an industrial camera and a camera triggering sensor are arranged at the upstream of the main transmission belt, a sensing signal of the camera triggering sensor is used for triggering the industrial camera to take photos, according to the condition of the industrial personal computer, the controller recognizes the result so as to control a solenoid valve to act to enable a sorting air tap to blow, so that instant noodles of different conditions are sorted onto self transmission belt, each transmission belt is provided with a jam sensor, a jam eliminating air tap, and a speed regulating mechanism for regulating the running speed of the instant noodles on the transmission belts, and combined sensors and combined air taps are respectively arranged at the downstream of the transmission belts. The system takes less time, is accurate to detect, is stable and accurate, and greatly increases the production speed of the product.
Description
Technical field
The utility model belongs to the visual apparatus detection range, relates to a kind of barreled instant noodle bowl lid letter sorting and combined system.
Technical background
Along with the aggravation of global economic integration trend, the competition between the enterprise not only shows the quality of product and in price, and product diversification and hommization have become the important component part of enterprise core competence.Taking which type of mode to market, how to attract the consumer, and then extend volume growth, is the problem that each enterprise that wants to run business big and strong must consider.
In the instant noodles market that competition is growing more intense, each novel taste product of enterprise want to dominate the market mutually, and conventional advertisement and star represent also and be nowhere near, and must take some special modes, make the consumer more economical, make enterprise profit bigger.In such cases, the letter sorting of barreled noodle bowl lid and combined system are arisen at the historic moment.It mainly is that the instant noodles of different taste are contained in one the case according to a certain percentage, allows the consumer when spending identical money, can taste the instant noodles of different taste.For enterprise, can drive some novel taste product in this way and dominate the market fast mutually.
The utility model content
In view of the above problems, the purpose of this utility model provides a kind of instant noodle bowl lid letter sorting and combined system based on machine vision that can adapt to the Fast Packet wiring.This utility model is achieved through the following technical solutions:
A kind of barreled instant noodle bowl lid letter sorting and combined system, comprise a main belt, at least one vice-belt, recrater, industrial computer, camera and the controller that links to each other with industrial computer (PLC), described main belt comprises upstream portion, middle reaches part and downstream part, the middle reaches part of vice-belt and main belt and downstream part paired running, recrater links to each other with the afterbody of each conveyer belt, be provided with industrial camera and camera triggering sensor (1) in upstream portion, camera triggers the perceptual signal of sensor (1) and takes pictures for triggering industrial camera, the image of instant noodles is admitted to industrial computer, the action of controller control magnetic valve is blown letter sorting valve (VAL1), and different product phase instant noodles are sorted on separately the conveyer belt; Every vice-belt is provided with the sensor that blocks up (B2) and the valve (VAL4) that goes to block up in the middle reaches part, also be provided with the valve that blocks up (VAL4) in the middle reaches of main belt part, the perceptual signal of sensor (B2) of blocking up is admitted to controller, and controller is by solenoid control valve (VAL4) action of going to block up; Be provided with the speed regulating mechanism of easy to adjust the speed of service on conveyer belt in the middle reaches of every conveyer line part ratio sensor (B2) and the going position of valve (VAL4) after leaning on that block up that block up; Downstream position at each bar conveyer belt is provided with combination sensor (B7) and combination valve (VAL2), and the perceptual signal of combination sensor (B7) is admitted to controller, the beat that controller is blown by corresponding solenoid control combination valve (VAL2).
As preferred embodiment, speed regulating mechanism comprises front sensor (B3, B8), front air cylinder (CYL1, CYL3), back sensor (B4, B7) and exhaust hood (CYL2, CYL4), controller is regulated the block face state of front air cylinder (CYL1, CYL3) and exhaust hood (CYL2, CYL4) according to the perceptual signal of each front sensor (B3, B8) and back sensor (B4, B7); The front end of recrater near the position of each bar conveyer belt afterbody respectively arrange a vanning sensor (B5, B6), its perceptual signal is admitted to controller, controller is each valve that goes to block up (VAL3, VAL4) action by corresponding solenoid control.
Barreled instant noodle bowl lid letter sorting of the present utility model and combined system mainly are the two large divisions: sorting system and combined system.Sorting system is consuming time few, detects precisely; Combined system is accurately stable, has overcome the interference of subjective factor in artificial visually examine's method fully, improves the speed of producing of product greatly.
Description of drawings
Fig. 1 is the system diagram of the letter sorting of barreled instant noodle bowl lid and combined system
Fig. 2 is the conceptual scheme of the letter sorting of barreled instant noodle bowl lid and combined system
Fig. 3 is the flow chart of the letter sorting of barreled instant noodle bowl lid and combined system
Picture specification: among Fig. 1,1. being touch display screen, 2. is industrial computer, 3. is mouse-keyboard, 4. is industrial camera, 5. is PLC, 6. is button, 7. is light source, 8. is sensor, 9. is cylinder and magnetic valve thereof, 10. is valve and magnetic valve thereof; Among Fig. 2, B1-B9 is sensor, and VAL1-VAL4 is valve and magnetic valve thereof, and CYL1-CYL4 is cylinder solenoid valve, and CA1 is camera.
The specific embodiment
Below in conjunction with accompanying drawing and example product is further elaborated.
By reference to the accompanying drawings 1, the control mode of the letter sorting of barreled instant noodle bowl lid and combined system is described down.Touch display screen 1., mouse-keyboard 3., industrial camera 4., 2. 5. the PLC controller link to each other with industrial computer, directly controlled by industrial computer.Light source 7., sensor 8., cylinder and magnetic valve thereof 9., 10. valve and magnetic valve thereof link to each other with PLC, controlled by PLC.They finish whole process together.
More clear, stable in order to adopt figure, the light source of selection is white strip source, and selected camera is the industrial camera of colour plane battle array, light source and camera by support be fixed on instant noodles directly over; The characteristic point that detects is the color of bowl lid, adjusts camera and light source, triggers the sensor time-delay, makes the complete centre that is in display screen of bowl lid of clapping.Smooth and easy in order to make up, selected cylinder is rotary cylinder.Adjust the position of several cylinders, damage surface not when guaranteeing the cylinder action.
Letter sorting bowl lid control mode is: the instant noodles of streamline trigger sensor through out-of-date, and led light source is bright after delay a period of time, camera is taken pictures and picture is imported into computer, through behind the software analysis, testing result is sent to PLC, PLC control valve magnetic valve moves to finish the letter sorting of instant noodles.The control mode of combined system is: the product phase that the user will make up by the touch-screen selection, give combined command of computer, and software sends instruction to PLC, and PLC control cylinder magnetic valve moves to finish the combination of different instant noodles.Run into computer corruption, when camera crashes, detecting the printed words that picture can point out camera to crash.The operator reopened software or reopened equipment this moment.
By reference to the accompanying drawings 2, the ruuning situation of system in the actual field once is described.X, Y represent the instant noodles of different product phases, and when passing through from conveyer belt face to face, sensor B1 triggers, and after time-delay a period of time, camera CA1 takes pictures, after a period of time, and the action of valve magnetic valve, valve VAL1 blows, and X is blown to an other conveyer belt.Open so X, Y divide, finish the letter sorting of instant noodles.
In service, when vice-belt occurs blocking up face (sensor B2 is blocked for a long time), valve VAL4 begins to reject, unnecessary eliminating of vice-belt.When recrater breaks down (sensor B5, B6 are blocked for a long time), valve VAL3, VAL4 begin to reject, and unnecessary face is discharged.Through the instant noodles after the letter sorting, coordinate the speed of service of instant noodles on different conveyer belts of various product phases by a speed regulating mechanism, thereby make the combination of instant noodles and hybrid packed smooth.The speed regulating mechanism that present embodiment adopts mainly comprises front sensor B3, B8, front air cylinder CYL1, CYL3, back sensor B4, B7 and exhaust hood CYL2, CYL4.Be example with the vice-belt, when beginning to detect, cylinder CYL2, CYL4 are in the block face state, and cylinder CYL1, CYL3 are in reset mode.After sensor B3, B4 were blocked, the instant noodles of back were blocked in cylinder CYL1 action, and after blocking, cylinder CYL2 resets and puts face and pass through, wait instant noodles fully by the time, cylinder CYL2 moves block face, cylinder CYL1 resets and puts face and come in, and finishes one-period like this.Main belt upper cylinder CYL3, CYL4, sensor B8, B9, it is identical to put face principle and vice-belt.According to rear portion vanning characteristics, sensor B7, valve VAL2 blow to vice-belt to the Y of some, have finished last vanning combination requirement.Valve VAL2 moves relevant with integrated mode, cylinder CYL2.
By reference to the accompanying drawings 3, some flow processs of using this system once are described, and adjustment method:
1) presses shift knob on the rack, double-click the software icon of computer desktop, the automatic switch on the rack is transferred to initial state.
2) regulate camera parameter, light-source brightness, angle guarantee the clear picture of clapping, and be placed in the middle.
3) set up each product phase, select their distinctive colors separately, and regulate detected parameters.
4) select the current product phase that will produce, compound mode.
5) the product phase that relatively approaches for two kinds of colors can be selected the main product phase of product phase conduct that color is more single and area is bigger, improves parameter threshold, rejects another kind product phase.
6) according to on-the-spot ruuning situation, adjust delay time, the rejecting time, sensing station, cylinder locations etc. are to guarantee the smooth and easy operation of test set assembly system.
In sum, barreled instant noodle bowl lid letter sorting of the present utility model and combined system by image collection processing system, detect the difference of various bowl lid colors, finish letter sorting.By the teamwork of sensor and cylinder, finish not of the same race combination.This method and instrument application have overcome the interference of subjective factor in artificial visually examine's method fully on packing of product line, can be quick, objective, exactly noodle bowl is sorted detection, and combining packing improves the speed of producing of product greatly.
Claims (3)
1. a barreled instant noodle bowl lid sorts and combined system, comprise a main belt, at least one vice-belt, recrater, industrial computer, camera and the controller that links to each other with industrial computer (PLC), described main belt comprises upstream portion, middle reaches part and downstream part, the middle reaches part of vice-belt and main belt and downstream part paired running, recrater links to each other with the afterbody of each conveyer belt, it is characterized in that, be provided with industrial camera and camera triggering sensor (1) in upstream portion, camera triggers the perceptual signal of sensor (1) and takes pictures for triggering industrial camera, the image of instant noodles is admitted to industrial computer, the action of controller control magnetic valve is blown letter sorting valve (VAL1), and different product phase instant noodles are sorted on separately the conveyer belt; Every vice-belt is provided with the sensor that blocks up (B2) and the valve (VAL4) that goes to block up in the middle reaches part, also be provided with the valve that blocks up (VAL4) in the middle reaches of main belt part, the perceptual signal of sensor (B2) of blocking up is admitted to controller, and controller is by solenoid control valve (VAL4) action of going to block up; Be provided with the speed regulating mechanism of easy to adjust the speed of service on conveyer belt in the middle reaches of every conveyer line part ratio sensor (B2) and the going position of valve (VAL4) after leaning on that block up that block up; Downstream position at each bar conveyer belt is provided with combination sensor (B7) and combination valve (VAL2), and the perceptual signal of combination sensor (B7) is admitted to controller, the beat that controller is blown by corresponding solenoid control combination valve (VAL2).
2. barreled instant noodle bowl lid according to claim 1 sorts and combined system, it is characterized in that, described speed regulating mechanism comprises front sensor (B3, B8), front air cylinder (CYL1, CYL3), back sensor (B4, B7) and exhaust hood (CYL2, CYL4), controller is regulated the block face state of front air cylinder (CYL1, CYL3) and exhaust hood (CYL2, CYL4) according to the perceptual signal of each front sensor (B3, B8) and back sensor (B4, B7).
3. barreled instant noodle bowl lid according to claim 1 sorts and combined system, it is characterized in that, near the position of each bar conveyer belt afterbody a vanning sensor (B5 is set respectively at the front end of recrater, B6), its perceptual signal is admitted to controller, and controller is each valve that goes to block up (VAL3, VAL4) action by corresponding solenoid control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220673536 CN203227615U (en) | 2012-12-06 | 2012-12-06 | System for sorting and combining bowls and covers of barrelled instant noodles |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220673536 CN203227615U (en) | 2012-12-06 | 2012-12-06 | System for sorting and combining bowls and covers of barrelled instant noodles |
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| CN203227615U true CN203227615U (en) | 2013-10-09 |
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| CN 201220673536 Withdrawn - After Issue CN203227615U (en) | 2012-12-06 | 2012-12-06 | System for sorting and combining bowls and covers of barrelled instant noodles |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008258A (en) * | 2012-12-06 | 2013-04-03 | 天津普达软件技术有限公司 | System for sorting and combining bowl instant noodle covers |
| CN103729630A (en) * | 2014-01-14 | 2014-04-16 | 浙江正泰电器股份有限公司 | System and method for identification surface recognition |
| CN103752534A (en) * | 2014-01-14 | 2014-04-30 | 温州中波电气有限公司 | Intelligent-vision-based image intelligent recognizing-sorting device and method |
-
2012
- 2012-12-06 CN CN 201220673536 patent/CN203227615U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008258A (en) * | 2012-12-06 | 2013-04-03 | 天津普达软件技术有限公司 | System for sorting and combining bowl instant noodle covers |
| CN103729630A (en) * | 2014-01-14 | 2014-04-16 | 浙江正泰电器股份有限公司 | System and method for identification surface recognition |
| CN103752534A (en) * | 2014-01-14 | 2014-04-30 | 温州中波电气有限公司 | Intelligent-vision-based image intelligent recognizing-sorting device and method |
| CN103752534B (en) * | 2014-01-14 | 2016-04-20 | 温州中波电气有限公司 | Intelligence feel digital image recognition sorting equipment and identification method for sorting |
| CN103729630B (en) * | 2014-01-14 | 2017-11-07 | 浙江正泰电器股份有限公司 | Identified surface identifying system and method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131009 Effective date of abandoning: 20141203 |
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| RGAV | Abandon patent right to avoid regrant |