CN203163986U - Deceleration-machine test apparatus and deceleration-machine production line - Google Patents
Deceleration-machine test apparatus and deceleration-machine production line Download PDFInfo
- Publication number
- CN203163986U CN203163986U CN 201320037145 CN201320037145U CN203163986U CN 203163986 U CN203163986 U CN 203163986U CN 201320037145 CN201320037145 CN 201320037145 CN 201320037145 U CN201320037145 U CN 201320037145U CN 203163986 U CN203163986 U CN 203163986U
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- reductor
- mounting platform
- lifting
- test unit
- deceleration
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Abstract
The utility model discloses a deceleration-machine test apparatus comprises a base, an overturning mechanism, a lifting mechanism, a driving mechanism and deceleration-machine installation platform, wherein the overturning mechanism is arranged on the base and is used for driving the lifting mechanism and the driving mechanism and driving the deceleration-machine installation platform to rotate, the deceleration-machine installation platform is used for installing a to-be-tested deceleration machine and is connected with the lifting mechanism, the lifting mechanism is used for driving the deceleration-machine installation platform to vertically lift and the driving mechanism is used for driving the to-be-tested deceleration machine to rotate. The utility model also discloses a deceleration-machine production line. The deceleration-machine test apparatus provided by the utility model can simulate the deceleration machine to carry out a factory zero-load running-in test under a state of engineering-mechanical device installation. The deceleration-machine production line is high in automation and test efficiency and can be suitable for various types of deceleration machines.
Description
Technical field
The utility model relates to the reductor field, particularly a kind of reductor test unit and reductor production line.
Background technology
At present, a large amount of rotary reducer, driving speed reducer, hoisting speed reducers that use are extremely important building blocks in the engineering mechanical device, and the serviceability of reductor, reliability, serviceable life all can directly produce material impact to main frame.Though in the process of part, carried out strict check, and assembled according to assembly technology, be specification product in order to guarantee each product that dispatches from the factory, be necessary to its unloaded running-in of carrying out certain hour.
At present, the dispatch from the factory research technique of unloaded running-in of domestic reductor manufacturer is all fairly simple, and automation degree of equipment is low, poor compatibility, and break away from the reductor assembly line, logistics time is long, the reductor efficient that rolls off the production line is low, can not satisfy the streamlined unloaded running-in testing requirements of dispatching from the factory.
The utility model content
In view of this, the utility model proposes a kind of reductor test unit and reductor production line, to solve the dispatch from the factory problem of test of unloaded running-in of reductor.
On the one hand, the utility model provides a kind of reductor test unit, comprise base, switching mechanism, elevating mechanism, driving mechanism, reductor mounting platform, switching mechanism is installed on the base, switching mechanism is used for driving elevating mechanism and driving mechanism and the rotation of reductor mounting platform, the reductor mounting platform is used for installing reductor to be tested, the reductor mounting platform is connected with elevating mechanism, elevating mechanism is used for driving the oscilaltion of reductor mounting platform, and driving mechanism is used for driving reductor rotation to be tested.
Further, temperature sensor and sensor noise and vibration transducer are installed on the reductor mounting platform.
Further, also comprise clamp system and reductor pallet, clamp system is installed on the reductor mounting platform, is used for clamping reductor; Clamp system comprises clamp shaft, operating grip, limited block, cam, clamp, set nut, the reductor pallet is positioned at the below of reductor mounting platform, cam and clamp are installed on the lower end of clamp shaft, cam drives the swing of reductor pallet, limited block is installed on the reductor mounting platform, operating grip and set nut are installed on the upper end of clamp shaft, and sleeve set is on clamp shaft, and sleeve one end is resisted against on the reductor mounting platform.
Further, comprise four described clamp systems that are distributed on the reductor mounting platform.
Further, switching mechanism comprises upset motor and upset reductor, and the upset motor is connected with the upset reductor, and the output shaft of upset reductor is connected with elevating mechanism.
Further, elevating mechanism comprises frame, lifting motor, lifting decelerator, lifting screw, lifting nut, frame is connected with the output shaft of upset reductor, lifting motor and lifting decelerator and lifting screw are installed on the frame, lifting nut is set on the lifting screw, lifting screw is connected with the output shaft of lifting decelerator, and lifting motor drives the lifting screw rotation by lifting decelerator, and the reductor mounting platform is connected with lifting nut.
Further, be equipped with on the frame first near switch and second near switch, first is positioned at reductor mounting platform lifting extreme position near switch and second near switch.
Further, driving mechanism comprises drive motor, torque speed sensor, shaft coupling, and drive motor is installed on the frame; Torque speed sensor is installed on the output shaft of drive motor, and shaft coupling is connected with the output shaft of drive motor.
Further, also comprise adding and take out lubricating oil system, add and take out lubricating oil system and be used for being connected with the turnover lubricating oil pipe of reductor to be tested.
A kind of reductor production line also is provided on the other hand, has comprised above-mentioned reductor test unit, reductor conveying belt, reductor conveying seat, reductor carries seat to be placed on the reductor conveying belt, and the reductor test unit is placed on the reductor test station.
The utility model can be simulated the reductor unloaded running-in test of dispatching from the factory under engineering mechanical device installation state.The test station sends order request to be tried, but reductor is carried in reductor conveying belt sequencing automatic pointing location on request, need not to join in addition logistics conveying equipment and personnel.By changing the reductor pallet, can supply multiple model reductor delivery test.Running-in that motor drives and motor-driven reductor all can dispatch from the factory.The reductor test unit has complete electric-control system, and most of work is finished automatically by reductor test unit control system, thereby alleviates commissioning staff's manual labor.The reductor test unit can carry out arbitrarily angled upset, tests under simulation reductor installation state, thereby has improved the every Performance Detection accuracy of reductor.Sensors such as the configurable high-performance temperature of reductor test unit, noise, vibration detect, record performance achievement data in the reductor process of the test automatically.Reductor test unit testing software possesses the data analysis processing power, but whether automatic Evaluation test reductor is qualified, and defective item is provided.This reductor delivery test can be found the quality problems that reductor part processing and assembling produce, and has improved the detection level that dispatches from the factory, thereby has guaranteed that the every performance index of each reductor that dispatches from the factory are all qualified.This reductor test unit also can be found the design problem that reductor exists, thereby provides the high-efficiency reliable test platform for product improvement, performance optimization.A kind of reductor test unit of the present utility model also is applicable to the unloaded running-in test of dispatching from the factory of non-engineering mechanical device reductor.The reductor production line automation height that the utility model provides, the test efficiency height.
Description of drawings
The accompanying drawing that constitutes a part of the present utility model is used to provide further understanding of the present utility model, and illustrative examples of the present utility model and explanation thereof are used for explaining the utility model, do not constitute improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the utility model reductor testing production line synoptic diagram;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the clamp system synoptic diagram of Fig. 1.
Embodiment
Need to prove that under the situation of not conflicting, embodiment and the feature among the embodiment in the utility model can make up mutually.Describe the utility model below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
As shown in Figure 1 to Figure 3, a kind of reductor testing production line of the present utility model, comprise reductor test unit, reductor conveying belt 23, reductor conveying seat 22, reductor carries seat 22 to be placed on the reductor conveying belt 23, and the reductor test unit is placed on the reductor test station.Reductor conveying belt 23 and reductor carry seat 22 for delivery of reductor, and the test station sends order request to be tried, but reductor is carried in reductor conveying belt 23 sequencing automatic pointing location on request, need not to join in addition logistics conveying equipment and personnel.
The reductor test unit mainly is made up of base 1, switching mechanism, elevating mechanism, driving mechanism, reductor mounting platform 20, clamp system 19, hydraulic system, electric control system, testing software etc.Switching mechanism is installed on the base 1, switching mechanism is used for driving elevating mechanism and driving mechanism and 20 rotations of reductor mounting platform, reductor mounting platform 20 is used for installing reductor 18 to be tested, reductor mounting platform 20 is connected with elevating mechanism, elevating mechanism drives 20 oscilaltions of reductor mounting platform, and driving mechanism is used for driving reductor to be tested 18 rotations.
Elevating mechanism comprises frame 12, lifting motor 7, lifting decelerator 6, lifting screw 5, lifting nut 4, and frame 12 is connected by the output shaft of trip shaft with upset reductor 2, and trip shaft adopts cylinder roller bearing to be installed on the base 1.Lifting motor 7 and lifting decelerator 6 and lifting screw 5 are installed on the frame 12, lifting nut 4 is set on the lifting screw 5, lifting screw 5 is connected with the output shaft of lifting decelerator 6, lifting motor 7 drives lifting screw 5 rotations by lifting decelerator 6, and reductor mounting platform 20 is connected with lifting nut 4.Lifting decelerator 6 adopts turbine and worm formula reductor, but also can adopt the reductor of other type.Lifting motor 7 adopts stepper motors, lifting motor 7 positive and negative rotations, lifting screw 5 positive and negative rotations, lifting nut 4 is in lifting screw 5 oscilaltions, thereby can realize reductor mounting platform 20 with reductor 18 rise and fall to rational position; Elevating mechanism can also comprise guide pole 13, and the reductor mounting platform rises for 20 times in the decline process, slides at guide pole 13, improves the stability that the reductor mounting platform rises in the decline process for 20 times.Frame 12 be equipped with first near switch 9 and second near switch 24, first is positioned at reductor mounting platform 20 lifting extreme positions near switch 9 and second near switch 24, rise and decline utmost point root position for detection of reductor mounting platform 20, first is connected with the electric control system of this test unit near switch 24 with second near switch 9, when reductor mounting platform 20 rose and drops to extreme position, lifting motor 7 stopped the rotation.
Driving mechanism comprises drive motor 8, torque speed sensor 10, shaft coupling 11, and drive motor 8 is installed on the frame 12; Torque speed sensor 10 is installed on the output shaft of drive motor 8, and shaft coupling 11 is connected with the output shaft of drive motor 8.Drive motor 8 adopts variable-frequency motor, and shaft coupling 11 adopts coupling with rubber type element, but also can adopt the shaft coupling of other type.Torque speed sensor 10 is for detection of the size of moment of torsion and/or the rotating speed of drive motor 8.For the reductor that motor drives, the corresponding oil pipe with hydraulic system of its hydraulic fluid port oil pipe connects, and hydraulic system is equipped with sensors such as flow, pressure, measures and record reductor input status.
When operating personnel pull operating grip 195 when surface level rotates, clamp shaft 194 drives cam 192 and clamp 191 rotates together, stop when going to limited block 190, cam 192 drives 21 swings of reductor pallet, and reductor 18 centers are overlapped with shaft coupling 11 centers of drive motor 8.Tighten set nut 196, thereby realize reductor 18 reliable clampings, guarantee that reductor 18 can not come off in switching process and process of the test, guarantee that simultaneously reductor 18 centers overlap with shaft coupling 11 centers of drive motor 8.Clamp system 19 comprises four, is distributed on the reductor mounting platform 20.
Electric control system mainly comprises centralized monitoring system, test station control system, data acquisition system (DAS), low pressure weak electricity system.Wherein, electrical control light current cabinet is installed in the side on the base 1 of reductor test unit, and electrical control light current is provided with display screen, a plurality of action button cashier's office in a shop.Testing software comprises parameter input, execution action control, data acquisition, data processing, generates functions such as reporting, store data, can be by software operation test unit various actions, also can operate by electrical control light current each button cashier's office in a shop, electric control system is not done detailed description here.Add and take out lubricating oil system and can be that each station reductor 18 fast quantification refuels, after test finishes, can extract the lubricating oil in the reductor casing fully out.
The utility model can be simulated the reductor unloaded running-in test of dispatching from the factory under engineering mechanical device installation state.The test station sends order request to be tried, but reductor is carried in reductor conveying belt sequencing automatic pointing location on request, need not to join in addition logistics conveying equipment and personnel.By changing reductor pallet 21, can supply multiple model reductor 18 delivery tests.Running-in that motor drives and motor-driven reductor all can dispatch from the factory.The reductor test unit has complete electric-control system, and most of work is finished automatically by reductor test unit control system, thereby alleviates commissioning staff's manual labor.The reductor test unit can carry out arbitrarily angled upset, tests under simulation reductor installation state, thereby has improved the every Performance Detection accuracy of reductor.Sensors such as the configurable high-performance temperature of reductor test unit, noise, vibration detect, record performance achievement data in the reductor process of the test automatically.Reductor test unit testing software possesses the data analysis processing power, but whether automatic Evaluation test reductor is qualified, and defective item is provided.This reductor delivery test can be found the quality problems that reductor part processing and assembling produce, and has improved the detection level that dispatches from the factory, thereby has guaranteed that the every performance index of each reductor that dispatches from the factory are all qualified.This reductor test unit also can be found the design problem that reductor exists, thereby provides the high-efficiency reliable test platform for product improvement, performance optimization.A kind of reductor test unit of the present utility model also is applicable to the unloaded running-in test of dispatching from the factory of non-engineering mechanical device reductor.The reductor production line automation height that the utility model provides, the test efficiency height.
The above only is preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (10)
1. reductor test unit, it is characterized in that: comprise base (1), switching mechanism, elevating mechanism, driving mechanism, reductor mounting platform (20), switching mechanism is installed on the base (1), switching mechanism is used for driving elevating mechanism and driving mechanism and reductor mounting platform (20) rotation, reductor mounting platform (20) is used for installing reductor (18) to be tested, reductor mounting platform (20) is connected with elevating mechanism, elevating mechanism is used for driving reductor mounting platform (20) oscilaltion, and driving mechanism is used for driving reductor (18) rotation to be tested.
2. reductor test unit according to claim 1 is characterized in that: temperature sensor (15) and sensor noise (16) and vibration transducer (17) are installed on the reductor mounting platform (20).
3. reductor test unit according to claim 1, it is characterized in that: also comprise clamp system (19) and reductor pallet (21), clamp system (19) is installed on the reductor mounting platform (20), is used for clamping reductor; Clamp system (19) comprises clamp shaft, operating grip, limited block, cam, clamp, set nut, sleeve, reductor pallet (21) is positioned at the below of reductor mounting platform (20), cam and clamp are installed on the lower end of clamp shaft, cam drives reductor pallet (21) swing, limited block is installed on the reductor mounting platform (20), operating grip and set nut are installed on the upper end of clamp shaft, sleeve set is on clamp shaft, and sleeve one end is resisted against on the reductor mounting platform (20).
4. reductor test unit according to claim 3 is characterized in that: comprise four described clamp systems (19) that are distributed on the reductor mounting platform (20).
5. according to any described reductor test unit of claim 1 to 4, it is characterized in that: switching mechanism comprises upset motor (3) and upset reductor (2), upset motor (3) is connected with upset reductor (2), and the output shaft of upset reductor (2) is connected with elevating mechanism.
6. reductor test unit according to claim 5, it is characterized in that: elevating mechanism comprises frame (12), lifting motor (7), lifting decelerator (6), lifting screw (5), lifting nut (4), frame (12) is connected with the output shaft of upset reductor (2), lifting motor (7) and lifting decelerator (6) and lifting screw (5) are installed on the frame (12), lifting nut (4) is set on the lifting screw (5), lifting screw (5) is connected with the output shaft of lifting decelerator (6), lifting motor (7) drives lifting screw (5) rotation by lifting decelerator (6), and reductor mounting platform (20) is connected with lifting nut (4).
7. reductor test unit according to claim 6, it is characterized in that, be equipped with on the frame first near switch (9) and second near switch (24), first is positioned at reductor mounting platform (20) lifting extreme position near switch (9) and second near switch (24).
8. reductor test unit according to claim 6 is characterized in that, driving mechanism comprises drive motor (8), torque speed sensor (10), shaft coupling (11), and drive motor (8) is installed on the frame (12); Torque speed sensor (10) is installed on the output shaft of drive motor (8), and shaft coupling (11) is connected with the output shaft of drive motor (8).
9. reductor test unit according to claim 1 is characterized in that, also comprises adding taking out lubricating oil system, adds to take out lubricating oil system and be used for being connected with the turnover lubricating oil pipe of reductor (18) to be tested.
10. reductor production line, it is characterized in that, comprise as any described reductor test unit of claim 1 to 9, reductor conveying belt (23), reductor and carry seat (22), reductor carries seat (22) to be placed on the reductor conveying belt (23), and the reductor test unit is placed on the reductor test station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320037145 CN203163986U (en) | 2013-01-22 | 2013-01-22 | Deceleration-machine test apparatus and deceleration-machine production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320037145 CN203163986U (en) | 2013-01-22 | 2013-01-22 | Deceleration-machine test apparatus and deceleration-machine production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203163986U true CN203163986U (en) | 2013-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320037145 Withdrawn - After Issue CN203163986U (en) | 2013-01-22 | 2013-01-22 | Deceleration-machine test apparatus and deceleration-machine production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203163986U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115771A (en) * | 2013-01-22 | 2013-05-22 | 索特传动设备有限公司 | Speed reducer test device and speed reducer production line |
| CN104483109A (en) * | 2014-11-17 | 2015-04-01 | 周俊雄 | Energy converter pressurization equipment |
| CN106768959A (en) * | 2016-12-29 | 2017-05-31 | 山东华成中德传动设备有限公司 | A kind of screw wing detection means |
| CN111982191A (en) * | 2020-08-11 | 2020-11-24 | 苏州市艾西依钣金制造有限公司 | Automatic detection assembly line for precise metal plate cabinet body |
-
2013
- 2013-01-22 CN CN 201320037145 patent/CN203163986U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115771A (en) * | 2013-01-22 | 2013-05-22 | 索特传动设备有限公司 | Speed reducer test device and speed reducer production line |
| CN103115771B (en) * | 2013-01-22 | 2015-09-02 | 索特传动设备有限公司 | A kind of reductor test unit and reductor production line |
| CN104483109A (en) * | 2014-11-17 | 2015-04-01 | 周俊雄 | Energy converter pressurization equipment |
| CN104483109B (en) * | 2014-11-17 | 2017-12-19 | 广东利元亨智能装备有限公司 | A kind of transducer pressurized equipment |
| CN106768959A (en) * | 2016-12-29 | 2017-05-31 | 山东华成中德传动设备有限公司 | A kind of screw wing detection means |
| CN106768959B (en) * | 2016-12-29 | 2023-09-22 | 山东华成中德传动设备有限公司 | Spiral wing detection device |
| CN111982191A (en) * | 2020-08-11 | 2020-11-24 | 苏州市艾西依钣金制造有限公司 | Automatic detection assembly line for precise metal plate cabinet body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130828 Effective date of abandoning: 20150902 |
|
| RGAV | Abandon patent right to avoid regrant |