CN203080849U - Full-polished-glaze porcelain tile production equipment - Google Patents
Full-polished-glaze porcelain tile production equipment Download PDFInfo
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- CN203080849U CN203080849U CN 201220714420 CN201220714420U CN203080849U CN 203080849 U CN203080849 U CN 203080849U CN 201220714420 CN201220714420 CN 201220714420 CN 201220714420 U CN201220714420 U CN 201220714420U CN 203080849 U CN203080849 U CN 203080849U
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Abstract
The utility model discloses full-polished-glaze porcelain tile production equipment which is characterized by comprising green brick processing equipment, a cover glaze spraying system, ceramic ink jet printing equipment, a bell jar glaze sprayer, a glost kiln, a ceramic edge grinding machine and a ceramic polishing machine which are sequentially arranged. Transmission devices are connected between all parts of equipment. The porcelain tile production equipment can produce porcelain tiles with low cost. Furthermore, produced products are high in surface gloss, transparent in enamel layers, clear in patterns, good in antifouling effects and superior in quality, and the superior product rate is obviously improved.
Description
Technical field
The utility model relates to the Imitation Rock Porcelain Tiles production technical field, especially relates to a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment.
Background technology
Full throwing glaze is a kind of a kind of special formulation glaze that can carry out polishing process at glaze, it is last one glaze that imposes on brick modelled after an antique, full throwing glaze Imitation Rock Porcelain Tiles can realize the physical property and the decorate properties of ceramic tile preferably, in conjunction with the advantage of brick modelled after an antique and polished bricks, it is smooth bright clean as the polished bricks that glaze is looked like, pattern is abundant as its glaze pattern such as the brick modelled after an antique simultaneously, and color is thick and heavy or gorgeous.Year development surplus Chinese pottery goes through 30, ceramic tile density height, wear-resisting, arrange easily, from its physical property, surpassed lithotome widely, but before full throwing glaze technology occurred, the whole decoration functions of ceramic tile was comparatively dull; Because full throwing glaze is unrivaled ornamental on the texture color and luster is realized, so say to a certain extent, is that the appearance of throwing glaze has entirely been mentioned a new height to the decorate properties of ceramic tile.In the glazing process of traditional full throwing glaze Imitation Rock Porcelain Tiles, generally be to rely on the multiple tracks serigraphy to decorate full method of throwing glaze, glue net easily in the serigraphy and when throwing glaze, produce " snowflake " defective etc., and the above silk screen seal glaze process cost height in three roads, complex process, excellent rate is on the low side, and average probably has only 90～94%.
Summary of the invention
The purpose of this utility model is exactly that product surface glossiness height, the glaze layer of a kind of preparation of providing for the deficiency that solves prior art is penetrating, clear patterns, good antifouling effect, the full throwing glaze Imitation Rock Porcelain Tiles production equipment that quality high-class product rate is high.
The utility model is to adopt following technical solution to realize above-mentioned purpose: a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment, it is characterized in that, it comprises adobe process equipment, cover-coat enamel spray system, ceramic ink jet printing equipment and bell jar slip shower, glaze kiln and ceramic edge polisher, the ceramic polishing machine of configuration successively, is connected with conveyer between the each several part equipment.
As further specifying of such scheme; described adobe process equipment comprises hopper, ball mill, screening machine, tramp iron separator, sponging granulator, press and dry kiln; screening machine adopts 250 eye mesh screens, and press is the forcing press of 3800T, and the bake out temperature of dry kiln is 200-250 ℃.
Be provided with blower fan and spraying and moisturizing device between described dry kiln and the cover-coat enamel spray system, the spraying and moisturizing device is made up of a plurality of shower nozzles, is arranged on above the conveyer and along direction of transfer evenly to distribute.
The beneficial effect that the utility model adopts above-mentioned technical solution to reach is:
1, the utility model has changed the method that relies on the multiple tracks serigraphy to decorate full throwing glaze in traditional glazing process, utilize the bell jar slip shower to replace 4 road silk screen seal glaze, reduce by three production processes, save at least 3 employees' manpower, cost directly reduces 20-25% simultaneously, make full throwing glaze integrated printing cost reduce by 25～30%, avoided easily sticking net in the screen printing technique simultaneously and when throwing glaze, produce " snowflake " defective etc.
3, realized having the full throwing glazed brick production technology pattern of energy-conserving and environment-protective and high economy, when polished bricks is polished, will be by bistrique to the thick adobe of brick surface jettisoning 0.5～0.6mm, and throw the glaze product entirely as long as the thick glaze layer of jettisoning 0.10～0.15mm, directly reduce the discharging of 75% above polishing slag, reach the purpose of polissoir economize on electricity.
4, formed a cover Ceramic Tiles and drenched glaze, ink jet printing and polishing comprehensive application technology, product surface glossiness height, glaze layer are penetrating, clear patterns, good antifouling effect, and quality high-class product rate obviously improves.
Description of drawings
Fig. 1 is an adobe process equipment structural representation of the present utility model;
Fig. 2 is a ceramic tile glazing device structure schematic diagram of the present utility model;
Fig. 3 is a process chart of the present utility model.
Description of reference numerals: 1, adobe process equipment 1-1, hopper 1-2, ball mill 1-3, screening machine 1-4, tramp iron separator 1-5, sponging granulator 1-6, press 1-7, dry kiln 2, cover-coat enamel spray system 3, ceramic ink jet printing equipment 4, bell jar slip shower 5, glaze kiln 6, ceramic edge polisher 7, ceramic polishing machine.
The specific embodiment
As shown in Figure 1-Figure 3, a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment of the utility model, it comprises adobe process equipment 1, cover-coat enamel spray system 2, ceramic ink jet printing equipment 3 and bell jar slip shower 4, glaze kiln 5 and ceramic edge polisher 6, the ceramic polishing machine 7 of configuration successively, is connected with conveyer 8 between the each several part equipment.Wherein, the adobe process equipment comprises hopper 1-1, ball mill 1-2, screening machine 1-3, tramp iron separator 1-4, sponging granulator 1-5, press 1-6 and dry kiln 1-7; screening machine adopts 250 eye mesh screens, and press is the forcing press of 3800T, and the bake out temperature of dry kiln is 200-250 ℃.Be provided with blower fan and spraying and moisturizing device between dry kiln and the cover-coat enamel spray system, the spraying and moisturizing device is made up of a plurality of shower nozzles, is arranged on above the conveyer and along direction of transfer evenly to distribute.Bell jar slip shower 4 comprises frame and goes up funnel, bell jar and the connect glaze plate that is provided with, bell jar comprises upper inverted bell, middle bell jar and three parts of lower inverted bell, funnel connects upper inverted bell, upper inverted bell, middle bell jar are separately positioned on the lower inverted bell surface, middle bell jar is socketed on outside the upper inverted bell, the upper edge of middle bell jar is provided with glaze liquid guide ring, and the bottom of glaze liquid guide ring is provided with out the glaze mouth.When drenching glaze, glaze slip enters upper inverted bell and forms the glaze curtain on upper inverted bell surface through funnel and flows into middle bell jar inside, after acquiring a certain degree, is overflowed by the glaze mouth that goes out of glaze liquid guide ring, inflow lower inverted bell surface forms the adobe surface that continuously uniform arc glaze curtain flows into its below conveyer belt.
In process of production, add materials by hopper, batching back goal machine ball milling, fineness is controlled to be 250 mesh screen residues (1.2-1.6) %, water content is 33.5%, through screening machine sieve, the mist projection granulating of tramp iron separator deironing, sponging granulator becomes powder; With the pressure compression moulding of 3250T, product specification is 600mm * 600mm under the 3800T press, by 220 ℃ of dry kiln oven dry, and drying time 55min, the dry body after the oven dry enters the glaze line; On glazing line, cover-coat enamel drenches the 50g/ pallet, and (330mm * 330mm) through the ceramic ink jet printing equipment stamp that " soar aloft ", adopts pouring glaze Handicraft decorative one deck to throw entirely to go into glaze kiln behind the glaze by the bell jar slip shower and burns till.
When polished bricks is polished, to need only the thick glaze layer of jettisoning 0.10-0.15mm and throw the glaze product entirely to the thick adobe of brick surface jettisoning 0.5-0.6mm, directly reduce the discharging of 75% above polishing slag, reach the purpose of polissoir economize on electricity by bistrique.
In the sintering process of described full throwing glaze Imitation Rock Porcelain Tiles, the surface easily produces recessed glaze and pin hole, and its solution is to adjust the adobe temperature, increases injection flow rate.Adobe goes out dry kiln and enters the glaze line, and after stamp was decorated in ink-jet, usually because the base temperature is higher, and ceramic ink itself was a kind of oily matter, causes combining difficulty with the full glaze of throwing, and the glaze phenomenon occurs contracting.Therefore, in process of production, by the temperature of control dry kiln, and by means of the blower fan on the glaze line, drench complete throw glaze before the base temperature control at 35-45 ℃, simultaneously injection flow rate is increased to the 3-5 gram from the 1-2 gram, make the certain wettability of brick face maintenance after the ink-jet.The glaze that on the one hand can reasonable solution contracts promotes ceramic ink and the complete combination degree of throwing glaze on the other hand.
Above-described only is preferred implementation of the present utility model; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (4)
1. throw glaze Imitation Rock Porcelain Tiles production equipment entirely for one kind, it is characterized in that, it comprises adobe process equipment, cover-coat enamel spray system, ceramic ink jet printing equipment and bell jar slip shower, glaze kiln and ceramic edge polisher, the ceramic polishing machine of configuration successively, is connected with conveyer between the each several part equipment.
2. a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment according to claim 1 is characterized in that, described adobe process equipment comprises hopper, ball mill, screening machine, tramp iron separator, sponging granulator, press and the dry kiln of configuration successively.
3. a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment according to claim 2 is characterized in that screening machine adopts 250 eye mesh screens, and press is the forcing press of 3800T, and the bake out temperature of dry kiln is 200-250 ℃.
4. a kind of full throwing glaze Imitation Rock Porcelain Tiles production equipment according to claim 2, it is characterized in that, be provided with blower fan and spraying and moisturizing device between described dry kiln and the cover-coat enamel spray system, the spraying and moisturizing device is made up of a plurality of shower nozzles, is arranged on above the conveyer and along direction of transfer evenly to distribute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220714420 CN203080849U (en) | 2012-12-22 | 2012-12-22 | Full-polished-glaze porcelain tile production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220714420 CN203080849U (en) | 2012-12-22 | 2012-12-22 | Full-polished-glaze porcelain tile production equipment |
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| Publication Number | Publication Date |
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| CN203080849U true CN203080849U (en) | 2013-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220714420 Expired - Lifetime CN203080849U (en) | 2012-12-22 | 2012-12-22 | Full-polished-glaze porcelain tile production equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612315A (en) * | 2013-11-29 | 2014-03-05 | 珠海天威飞马打印耗材有限公司 | Three-dimensional printing system and method for ceramic piece |
| WO2015092745A1 (en) | 2013-12-20 | 2015-06-25 | Flooring Industries Limited, Sarl | Ceramic tile and method for manufacturing ceramic tiles |
| CN104788126A (en) * | 2015-04-14 | 2015-07-22 | 岑溪市新鸿基陶瓷有限公司 | Ceramic brick production line |
| EP3498490B1 (en) | 2017-12-15 | 2023-10-18 | Flooring Industries Limited, SARL | A method for decorating ceramic tiles |
-
2012
- 2012-12-22 CN CN 201220714420 patent/CN203080849U/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612315A (en) * | 2013-11-29 | 2014-03-05 | 珠海天威飞马打印耗材有限公司 | Three-dimensional printing system and method for ceramic piece |
| US10450761B2 (en) | 2013-12-20 | 2019-10-22 | Flooring Industries Limited, Sarl | Ceramic tile and method for manufacturing ceramic tiles |
| CN105960496A (en) * | 2013-12-20 | 2016-09-21 | 地板工业有限公司 | Ceramic tile and method for manufacturing ceramic tiles |
| US9874030B2 (en) | 2013-12-20 | 2018-01-23 | Flooring Industries Limited, Sarl | Ceramic tile and method for manufacturing ceramic tiles |
| CN105960496B (en) * | 2013-12-20 | 2019-02-22 | 地板工业有限公司 | Tile and method of making the same |
| WO2015092745A1 (en) | 2013-12-20 | 2015-06-25 | Flooring Industries Limited, Sarl | Ceramic tile and method for manufacturing ceramic tiles |
| EP3696343A1 (en) | 2013-12-20 | 2020-08-19 | Flooring Industries Limited, SARL | Ceramic tile and method for manufacturing ceramic tiles |
| EP3808921A1 (en) | 2013-12-20 | 2021-04-21 | Flooring Industries Limited, SARL | Ceramic tile and method for manufacturing ceramic tiles |
| US10988942B2 (en) | 2013-12-20 | 2021-04-27 | Flooring Industries Limited, Sarl | Ceramic tile and method for manufacturing ceramic tiles |
| US11492811B2 (en) | 2013-12-20 | 2022-11-08 | Flooring Industries Limited, Sarl | Ceramic tile |
| US11851891B2 (en) | 2013-12-20 | 2023-12-26 | Flooring Industries Limited, Sarl | Ceramic tile |
| US12173514B2 (en) | 2013-12-20 | 2024-12-24 | Unilin, Bv | Ceramic tile |
| CN104788126A (en) * | 2015-04-14 | 2015-07-22 | 岑溪市新鸿基陶瓷有限公司 | Ceramic brick production line |
| EP3498490B1 (en) | 2017-12-15 | 2023-10-18 | Flooring Industries Limited, SARL | A method for decorating ceramic tiles |
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Granted publication date: 20130724 |