CN202796421U - Full-automatic assembling and testing machine for electronic transformers - Google Patents
Full-automatic assembling and testing machine for electronic transformers Download PDFInfo
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- CN202796421U CN202796421U CN 201220444313 CN201220444313U CN202796421U CN 202796421 U CN202796421 U CN 202796421U CN 201220444313 CN201220444313 CN 201220444313 CN 201220444313 U CN201220444313 U CN 201220444313U CN 202796421 U CN202796421 U CN 202796421U
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Abstract
The utility model discloses a full-automatic assembling and testing machine for electronic transformers. The full-automatic assembling and testing machine is characterized by comprising an electronic transformer coil feeding device, an electronic transformer assembling device, an electronic transformer preliminary testing device, an electronic transformer taping device, an electronic transformer final testing device, a removal device for unaccepted products, an electronic transformer finished product discharging device and an interprocess conveying device, wherein the electronic transformer preliminary testing device and the electronic transformer final testing device are connected with an electric inductance measuring-testing instrument. The full-automatic assembling and testing machine provided by the utility model can accomplish full automatic assembling and testing for electronic transformers through the devices. The full-automatic assembling and testing machine has the characteristics of novel structure, stablility and reliability in running and high efficiency, and can greatly save manual labor.
Description
Technical field
The utility model relates to the automation equipment field, specifically refers to the full-automatic assembling test machine of a kind of electronic transformer.
Background technology
The work that the assembling test of electronic transformer will be finished is: the magnetic element of the E font of packing in the coil both sides of electronic transformer, to the electronic transformer that assembles predict, at the outside encapsulate band of electronic transformer, the electronic transformer of packing adhesive tape is carried out whole survey.Prior art adopts and manually finishes above-mentioned work, inefficiency, and workman's working strength is large, and constant product quality is poor, also has no the report of this type of technical literature both at home and abroad.
Summary of the invention
The purpose of this utility model is to propose a kind of full-automatic assembling test machine of electronic transformer that can automatically realize above-mentioned work.
The purpose of this utility model is achieved in that the full-automatic assembling test machine of a kind of electronic transformer of the present utility model, it is characterized in that it comprises electronic transformer loop feed arrangement, electronic transformer assembling device, electronic transformer prediction unit, electronic transformer adhesive tape wrapping device, electronic transformer eventually survey device, defective item removal device, electronic transformer finished product discharging device, inter process conveying device, above-mentioned electronic transformer prediction unit are surveyed eventually device with electronic transformer and are connected with electric inductance measuring-testing instrument; It comprises frame above-mentioned transformer coil feed arrangement, be provided with feed lead rail in frame, the front end of feed lead rail is provided with the zigzag feedboard, the zigzag feedboard is placed on the transverse transmission structure, the scraping wings that longitudinally pusher cylinder drive is arranged along the serrated face direction, in the rear end of feed lead rail, the follower arm that has charging cylinder to drive with the feed lead rail vertical direction; Above-mentioned electronic transformer assembling device adopts two pay-offs, by delivery track two E font magnetic elements are the both sides that symmetry status is transported to respectively electronic transformer loop, it is synthetic with the E font magnetic element of electronic transformer loop and both sides to use cylinder to drive charging ram; Above-mentioned electronic transformer prediction unit is surveyed eventually device with electronic transformer and is adopted identical structure, comprises the measuring head that cylinder drives, and test contact and thimble are arranged on the measuring head; Above-mentioned electronic transformer adhesive tape wrapping device comprises the adhesive tape feed table, the adhesive tape guide roller, the cutting knife that adhesive tape wrapping machine structure and cylinder drive, the adhesive tape wrapping machine structure has the station geometrical clamp of two electronic transformers, above-mentioned two station geometrical clamps are connected with two station axles respectively, above-mentioned two station axles are arranged in the revolution changeover panel by the drive of revolution drive motors, above-mentioned two station axle lower ends are the semicircle spindle nose, indentation, there at positioning disk is the workpiece axis of rotation, under the drive of revolution drive motors, two station axles alternately with the workpiece axis of rotation engagement that is half circular shaft of a upper end, the above-mentioned workpiece axis of rotation is by a rotation drive motors, realize the electronic transformer rotation by a pair of synchronous belt pulley transmission, the dish seat is arranged under the revolution changeover panel; Above-mentioned defective item removal device is comprised of the push rod that cylinder drives; Above-mentioned electronic transformer finished product discharging device comprises discharging cylinder, zigzag reclaiming plate, and the zigzag reclaiming plate is placed on the transverse transmission structure; Above-mentioned inter process conveying device comprises transfer arm, and horizontal step by step structure and lifting structure are arranged on the transfer arm, and manipulator is set on the transfer arm.
The full-automatic assembling test machine of electronic transformer of the present utility model is by the above-mentioned full-automatic Integration Assembly And Checkout that can finish electronic transformer that respectively installs.The utlity model has novel structure, working stability is reliable, efficient is high characteristics, can save a large amount of manpowers.
Description of drawings
Fig. 1 is the structural representation of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 2 is the structural representation of the electronic transformer loop feed arrangement of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 3 is the structural representation of the electronic transformer assembling device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 4 is the local structure for amplifying schematic diagram of Fig. 3.
Fig. 5 is the structural representation of the electronic transformer prediction unit of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 6 is the structural representation of the electronic transformer adhesive tape wrapping device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 7 is the partial structurtes schematic diagram of the electronic transformer adhesive tape wrapping device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 8 is the partial structurtes schematic diagram of the electronic transformer adhesive tape wrapping device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Fig. 9 is the structural representation in the Switch of working position process of electronic transformer adhesive tape wrapping device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Figure 10 is the partial structurtes schematic diagram of the electronic transformer adhesive tape wrapping device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Figure 11 is the structural representation of the defective item removal device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Figure 12 is the structural representation of the electronic transformer finished product discharging device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Figure 13 is the structural representation of the inter process conveying device of the full-automatic assembling test machine of electronic transformer of the present utility model.
Figure 14 is the vertical view of Figure 13.
Embodiment
The utility model is described in further detail by embodiment below in conjunction with accompanying drawing:
As shown in Figure 1, the full-automatic assembling test machine of a kind of electronic transformer of the present utility model, comprise electronic transformer loop feed arrangement 1, electronic transformer assembling device 3, electronic transformer prediction unit 4, electronic transformer adhesive tape wrapping device 5, electronic transformer eventually survey device 6, defective item removal device 7, electronic transformer finished product discharging device 9 and inter process conveying device 2, above-mentioned electronic transformer prediction unit 4 is surveyed eventually device 6 with electronic transformer and is connected with electric inductance measuring-testing instrument 8.
As shown in Figure 2, it comprises frame 13 above-mentioned transformer coil feed arrangement 1, be provided with feed lead rail 15 in frame 13, the front end of feed lead rail 15 is provided with zigzag feedboard 12, zigzag feedboard 12 is placed on the transverse transmission structure 11, the scraping wings 14 that has pusher cylinder longitudinally 16 to drive along the serrated face direction, in the rear end of feed lead rail 15, the follower arm 18 that has a charging cylinder 17 to drive with feed lead rail 15 vertical direction.
As shown in Figure 3 and Figure 4, above-mentioned electronic transformer assembling device 3 adopts two pay-offs 33, by delivery track 34 two E font magnetic elements 36 are the both sides that symmetry status is transported to respectively electronic transformer loop 35, it is synthetic with the E font magnetic element 36 of electronic transformer loop 35 and both sides to use cylinder 31 to drive charging ram 32.
As shown in Figure 5, above-mentioned electronic transformer prediction unit 4 is surveyed eventually device 6 with electronic transformer and is adopted identical structure, comprises the measuring head 43 that cylinder 44 drives, and test contact 42 and thimble 41 are arranged on the measuring head 43.
Such as Fig. 6, Fig. 7, Fig. 8, Fig. 9 and shown in Figure 10, above-mentioned electronic transformer adhesive tape wrapping device 5 comprises adhesive tape feed table 51, adhesive tape guide roller 52, the cutting knife 55 that adhesive tape wrapping machine structure 54 and cylinder 56 drive, adhesive tape wrapping machine structure 54 has the station geometrical clamp 544 of two electronic transformers, above-mentioned two station geometrical clamps 544 are connected with two station axles 548 respectively, above-mentioned two station axles 548 are arranged in the revolution changeover panel 543 by 541 drives of revolution drive motors, above-mentioned two station axle 548 lower ends are the semicircle spindle nose, indentation, there at positioning disk 548 is the workpiece axis of rotation 549, under the drive of revolution drive motors 541, two station axles 548 alternately are the workpiece axis of rotation 549 engagements of half circular shaft with the upper end, the above-mentioned workpiece axis of rotation 549 is to be driven by the belt sheave structure 545 that a rotation drive motors 546 drives, and the revolution changeover panel has dish seat 542 for 543 times.
Under the drive of revolution drive motors 541, two station axles 547 are revolution and the rotation of the workpiece axis of rotation 549 engagement realization workpiece of half circular shaft with the upper end alternately, namely realize adhesive tape 53 is wrapped in the location station to adding material of electronic transformer and alternately switching of encapsulate band station.
As shown in figure 10, above-mentioned defective item removal device 7 is comprised of the push rod 71 that cylinder 72 drives.
As shown in figure 11, above-mentioned electronic transformer finished product discharging device 9 comprises discharging cylinder 91, zigzag reclaiming plate 93, and zigzag reclaiming plate 93 is placed on the transverse transmission structure 92.
Such as Figure 12 and shown in Figure 13, above-mentioned inter process conveying device 2 comprises transfer arm 21, and horizontal step by step structure 24 and lifting structure 23 are arranged on the transfer arm 21, and manipulator 22 is set on the transfer arm 21.
Claims (8)
1. full-automatic assembling test machine of electronic transformer, it is characterized in that it comprises electronic transformer loop feed arrangement (1), electronic transformer assembling device (3), electronic transformer prediction unit (4), electronic transformer adhesive tape wrapping device (5), electronic transformer eventually survey device (6), defective item removal device (7), electronic transformer finished product discharging device (9) and inter process conveying device (2), above-mentioned electronic transformer prediction unit (4) is surveyed eventually device (6) with electronic transformer and is connected with electric inductance measuring-testing instrument (8).
2. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it comprises frame (13) to it is characterized in that above-mentioned transformer coil feed arrangement (1), be provided with feed lead rail (15) in frame (13), the front end of feed lead rail (15) is provided with zigzag feedboard (12), zigzag feedboard (12) is placed on the transverse transmission structure (11), the scraping wings (14) that longitudinally pusher cylinder (16) drive is arranged along the serrated face direction, rear end in feed lead rail (15), the follower arm (18) that has a charging cylinder (17) to drive with feed lead rail (15) vertical direction.
3. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it is characterized in that above-mentioned electronic transformer assembling device (3) adopts two pay-offs (33), by delivery track (34) two E font magnetic elements (36) are the both sides that symmetry status is transported to respectively electronic transformer loop (35), it is synthetic with the E font magnetic element (36) of electronic transformer loop (35) and both sides to use cylinder (31) to drive charging ram (32).
4. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it is characterized in that the eventually identical structure of survey device (6) employing of above-mentioned electronic transformer prediction unit (4) and electronic transformer, comprise the measuring head (43) that cylinder (44) drives, test contact (42) and thimble (41) are arranged on the measuring head (43).
5. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it is characterized in that above-mentioned electronic transformer adhesive tape wrapping device (5) comprises adhesive tape feed table (51), adhesive tape guide roller (52), the cutting knife (55) that adhesive tape wrapping machine structure (54) and cylinder (56) drive, adhesive tape wrapping machine structure (54) has the station geometrical clamp (544) of two electronic transformers, above-mentioned two station geometrical clamps (544) are connected with two station axles (548) respectively, above-mentioned two station axles (548) are arranged in the revolution changeover panel (543) by revolution drive motors (541) drive, above-mentioned two station axles (548) lower end is the semicircle spindle nose, indentation, there at positioning disk (548) is the workpiece axis of rotation (549), under the drive of revolution drive motors (541), two station axles (548) alternately are the workpiece axis of rotation (549) engagement of half circular shaft with the upper end, the above-mentioned workpiece axis of rotation (549) is to be driven by the belt sheave structure (545) that a rotation drive motors (546) drives, and dish seat (542) is arranged under the revolution changeover panel (543).
6. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1 is characterized in that above-mentioned defective item removal device (7) is comprised of the push rod (71) that cylinder (72) drives.
7. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it is characterized in that above-mentioned electronic transformer finished product discharging device (9) comprises discharging cylinder (91), zigzag reclaiming plate (93), zigzag reclaiming plate (93) is placed on the transverse transmission structure (92).
8. the full-automatic assembling test machine of a kind of electronic transformer according to claim 1, it is characterized in that above-mentioned inter process conveying device (2) comprises transfer arm (21), horizontal step by step structure (24) and lifting structure (23) are arranged on the transfer arm (21), manipulator (22) is set on the transfer arm (21).
Priority Applications (1)
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CN 201220444313 CN202796421U (en) | 2012-09-04 | 2012-09-04 | Full-automatic assembling and testing machine for electronic transformers |
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CN 201220444313 CN202796421U (en) | 2012-09-04 | 2012-09-04 | Full-automatic assembling and testing machine for electronic transformers |
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CN 201220444313 Withdrawn - After Issue CN202796421U (en) | 2012-09-04 | 2012-09-04 | Full-automatic assembling and testing machine for electronic transformers |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102881439A (en) * | 2012-09-04 | 2013-01-16 | 嘉兴市同信机电科技有限公司 | Fully-automatic assembling and testing machine for electronic transformer |
CN103197185A (en) * | 2013-04-03 | 2013-07-10 | 康舒电子(东莞)有限公司 | Transformer automatic testing machine and implementation method thereof |
CN103474224A (en) * | 2013-08-20 | 2013-12-25 | 东莞市威元电子科技有限公司 | Full-automatic assembly line for producing electronic transformer |
CN104614169A (en) * | 2015-02-04 | 2015-05-13 | 吴中经济技术开发区越溪斯特拉机械厂 | Feeding mechanism of slide rail testing machine |
CN105225820A (en) * | 2015-11-10 | 2016-01-06 | 东莞市键环自动化设备科技有限公司 | A kind of automatic Composition test machine |
CN109079562A (en) * | 2018-07-28 | 2018-12-25 | 大连云腾机械制造有限公司 | A kind of feeding mechanism |
-
2012
- 2012-09-04 CN CN 201220444313 patent/CN202796421U/en not_active Withdrawn - After Issue
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102881439A (en) * | 2012-09-04 | 2013-01-16 | 嘉兴市同信机电科技有限公司 | Fully-automatic assembling and testing machine for electronic transformer |
CN102881439B (en) * | 2012-09-04 | 2015-05-27 | 嘉兴市同信机电科技有限公司 | Fully-automatic assembling and testing machine for electronic transformer |
CN103197185A (en) * | 2013-04-03 | 2013-07-10 | 康舒电子(东莞)有限公司 | Transformer automatic testing machine and implementation method thereof |
CN103197185B (en) * | 2013-04-03 | 2016-06-01 | 康舒电子(东莞)有限公司 | Transformer automatic test machine and testing method thereof |
CN103474224A (en) * | 2013-08-20 | 2013-12-25 | 东莞市威元电子科技有限公司 | Full-automatic assembly line for producing electronic transformer |
CN103474224B (en) * | 2013-08-20 | 2015-12-23 | 东莞市威元电子科技有限公司 | A kind of full-automatic assembly line producing electronic transformer |
CN104614169A (en) * | 2015-02-04 | 2015-05-13 | 吴中经济技术开发区越溪斯特拉机械厂 | Feeding mechanism of slide rail testing machine |
CN105225820A (en) * | 2015-11-10 | 2016-01-06 | 东莞市键环自动化设备科技有限公司 | A kind of automatic Composition test machine |
CN105225820B (en) * | 2015-11-10 | 2017-11-21 | 东莞市键环自动化设备科技有限公司 | A kind of automatic assembling test machine |
CN109079562A (en) * | 2018-07-28 | 2018-12-25 | 大连云腾机械制造有限公司 | A kind of feeding mechanism |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130313 Effective date of abandoning: 20150527 |
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RGAV | Abandon patent right to avoid regrant |