CN202780204U - Assembly machine for bulb-in-bulb - Google Patents
Assembly machine for bulb-in-bulb Download PDFInfo
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- CN202780204U CN202780204U CN 201220494998 CN201220494998U CN202780204U CN 202780204 U CN202780204 U CN 202780204U CN 201220494998 CN201220494998 CN 201220494998 CN 201220494998 U CN201220494998 U CN 201220494998U CN 202780204 U CN202780204 U CN 202780204U
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- stem
- bearing support
- lamp holder
- steeps
- bubble
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Abstract
The utility model relates to an assembly machine for a bulb-in-bulb, in particular to the assembly machine capable of correcting a position of the lamp base or the stem of the bulb-in-bulb before the bulb-in-bulb is welded to locate. The assembly machine for the bulb-in-bulb comprises an under frame and a tray arranged on the under frame and capable of moving in step type. A plurality of clamping heads are arranged on the tray. The clamping heads are capable of clamping the lamp base of the bulb-in-bulb and enabling a lead of a lamp foot to be in the horizontal direction. A pre-assembly station and a forming welding station of the lamp base or the stem are further arranged at one side of the tray. The position of the forming welding station is provided with a forming welding machine. The assembly machine for the bulb-in-bulb is characterized in that a redressing machine is further arranged at one side of the forming welding machine. The redressing machine comprises a support and a drive device capable of driving the support to move vertically. The support is arranged on the under frame in a sliding mode. A support device capable of upwards abutting against the stem is arranged on the support. Due to the characteristics and the advantages, the machine is applicable to the assembly machine for the bulb-in-bulb.
Description
Technical field
The kludge of bubble in the present invention relates to steep, particularly bubble has the kludge that can be rectified the lamp holder of bubble in the bubble or stem stem in the bubble before welding location.
Background technology
We know that bubble comprises lamp holder and two parts of stem stem in the bubble, thereby needs to weld conduct electrical power between them, also can form mechanical connection.Steep product in the bubble, its lamp holder and stem stem preferably are positioned on the axis, not left not right suspending in mid air for for good.But the production of bubble by man-made assembly, not only takes time and effort basically in the existing bubble, and the positioning accuracy on axis is not high goes out easily waste product.If be designed to the machine automated production, the welding scheme that can select is many.In any case but, when the welding targeting scheme is considered in design, be subjected to the constraint of many factors.Wherein, because the spacing of the lamp base of lamp holder and stem stem lead-in wire is smaller, if to the simultaneously welding of lamp base lead-in wire on both sides, the problem of how to arrange with regard to the setting that relates to welding machine and capillary; If separately successively welding relates to again the Arrangement Problem of producing the rhythm and pace of moving things.In order to enhance productivity, had better not successively be welded different pads at a welding post, but the problem that causes so again is, when welding or the lamp holder that all welds or stem stem do not shift between different stations automatically, how guaranteeing that lamp holder and stem stem are positioned on the same axis, also is the problem of relatively having a headache.
Summary of the invention
For the deficiencies in the prior art, in the assembling production process that one of the object of the invention is to steep in bubble, can realize the lamp holder of bubble in the bubble and the direction of stem stem are rectified the position, lamp holder and stem stem are distributed when final molding as far as possible on an axis.
For this reason, the present invention proposes the kludge of bubble in a kind of bubble, scheme one is, comprise underframe and be arranged on the pallet that can step-by-step movement moves ahead on the described underframe, several chucks are arranged on the described pallet, the lamp holder that described chuck steeps in can the described bubble of clamping and the lamp base lead-in wire that makes described lamp holder are in horizontal direction, and the next door of described pallet also is disposed with in advance assembling station and the moulding welding post of lamp holder and stem stem, and described moulding welding post place is provided with forming welding machine; It is characterized in that, also be provided with rectifier at the side of described forming welding machine; Described rectifier comprises bearing support and can drive the driver that described bearing support moves up and down that described bearing support is slidingly arranged on the described underframe; Be provided with the eyelid retractor that to support from the bottom up described stem stem on the described bearing support.
Wherein, the lamp base of described lamp holder lead-in wire is in horizontal direction, refers to that the bearing of trend (or axis direction) of the lamp base lead-in wire of described lamp holder is in horizontal direction; If the lamp base of described lamp holder goes between by bending, the plane that is exactly so the lamp base lead-in wire place of described lamp holder is in horizontal direction.For this reason correspondingly, also be in horizontal direction with the lamp base lead-in wire of the described stem stem of its Combination Welding, thereby can be parallel to each other between them or arranged together across.
Wherein, the in advance assembling station of described lamp holder and stem stem, the equipment at this station of referring to can be set to described stem stem on the axis direction of described lamp holder and the lamp base lead-in wire of described lamp holder and stem stem is presented and overlap, thereby provides condition for further the lead-in wire of the lamp base between them being implemented the moulding welding at the moulding welding post of lower operation.For example assembly manipulator can be transported to described stem stem clamping near the described chuck and the lamp base lead-in wire of described lamp holder and stem stem is presented and overlap; For example between described lamp holder and stem stem, be provided with in the situation of metallic support again, can assemble in advance station at first is plugged into described metallic support on the described lamp holder by manipulator, assemble in advance station at the next one again and by another manipulator described stem stem is plugged in the described metallic support, by described metallic support described stem stem is set on the axis direction of described lamp holder and the lamp base lead-in wire of described lamp holder and stem stem is presented and overlap.
Described lamp holder and the stem stem of assembled in advance in any case, are considered from the rhythm and pace of moving things of automated production, all can not implement whole moulding welding sequences at the in advance assembling station of described lamp holder and stem stem, otherwise will cause the equipment of this station crowded, also cause the time crowded.The described lamp holder that puts in place of pre-assembled and stem stem must break away from the described in advance mounting equipment of assembling in advance station next station that circulates and implement moulding welding for this reason.In the process of next station circulation, the described stem stem that is not held must obtain the location and support.
Steep product in the bubble of different structure, may be different to the support pattern of its described stem stem.
For steeping product in the bubble that is not provided with metallic support, generally assembling station to the in advance welding of wherein a pair of lamp base lead-in wire of described lamp holder and stem stem in advance, thereby being moved to next station welding, other a pair of lamp base lead-in wire finishes last moulding assembly welding; So, described lamp holder and stem stem are to next station circulation the time, owing to only connect by a solder joint between them, described stem stem is not also by other device auxiliary positioning, described stem stem is that a cantilever part is arranged on the axis of described lamp holder, tenesmus and swing can occur inevitably, thereby dislocation is appearring in the central axis of described lamp holder and stem stem easily in next station circulation process.
For steeping product in the bubble that is provided with metallic support, generally at the described station of assembling in advance described stem stem is plugged in the described metallic support, realize location between described lamp holder and the stem stem by described metallic support, even can also be to the in advance welding of wherein a pair of lamp base lead-in wire of described lamp holder and stem stem, so, described lamp holder and stem stem are to next station circulation the time, owing to only connect by described metallic support between them, even also may comprise one the welding anchor point, but described stem stem also is a cantilever part to be arranged on the axis of described lamp holder, tenesmus and swing can occur inevitably, thereby dislocation is appearring in the central axis of described lamp holder and stem stem easily in next station circulation process.
According to technique scheme, because the side at described forming welding machine also is provided with rectifier, and be provided with the eyelid retractor that can move from the bottom up on the device of described strong position, at least can adjust from z axis direction (above-below direction) direction of described stem stem, make the central axis of described lamp holder and stem stem roughly consistent in the z axis direction.
Further technical scheme can also be that the top ends of described eyelid retractor has the U-shaped groove that can hold described stem stem.The described stem stem that can eliminate fully different appearance and size errors like this can both be corrected; Secondly, described groove can utilize again its sidewall on Y direction described stem stem to be rectified the position, also can utilize its diapire on Z-direction described stem stem to be rectified the position.
For assembling in advance the described stem stem that station only relies on described metallic support location described, because not in advance welding between the lamp base of described lamp holder and the stem stem lead-in wire, for this reason, for between the lamp base lead-in wire of correcting described lamp holder and stem stem at the relative position of Y-axis, further technical scheme can also be, also be provided with the filament locator on the described bearing support, when moving on on the described bearing support of described driver drives, the top ends of described filament locator can be inserted between the lamp base lead-in wire of described stem stem.Because the top ends of described filament locator can be inserted between the lamp base lead-in wire of described stem stem, in fact be exactly the position of lamp base lead-in wire on Y-axis line direction (fore-and-aft direction) of determining forcibly described stem stem, directly near weld locations, make correction for direction.
Further technical scheme can also be, also is provided with the strong position piece of rectifying the position about can giving described stem stem on the described bearing support, and when moving on on the described bearing support of described driver drives, described strong position piece is positioned at the tail end side of described stem stem.
Wherein, the tail end side of described stem stem both can be the tail end horn mouth tail end side of described stem stem, also can be the tail end side of blast pipe.Because described strong position piece is positioned at the tail end side of described stem stem, for this reason can X-axis line direction (left and right directions) limit described stem stem and the position that goes between of lamp base.
Further technical scheme can also be, also is provided with on the described bearing support to promote the propeller that described strong position piece moves horizontally, and described strong position piece is arranged on described angle of rake output shaft end.Can adjust further described stem stem and the position of lamp base lead-in wire on X-axis line direction (left and right directions) thereof by described propeller like this.
Comprehensive such scheme can find out, at the bearing support of described rectifier different correction tools is set, and can be adjusted at different directions described stem stem.
The kludge of bubble in the another kind of bubble, scheme two is, comprise underframe and be arranged on the pallet that can step-by-step movement moves ahead on the described underframe, several chucks are arranged on the described pallet, the stem stem that described chuck steeps in can the described bubble of clamping and the lamp base lead-in wire that makes described stem stem are in horizontal direction, the next door of described pallet also is disposed with in advance assembling station and the moulding welding post of lamp holder and stem stem, and described moulding welding post place is provided with forming welding machine; It is characterized in that, also be provided with rectifier at the side of described forming welding machine; Described rectifier comprises bearing support and can drive the driver that described bearing support moves up and down that described bearing support is slidingly arranged on the described underframe; Be provided with the eyelid retractor that to support from the bottom up described lamp holder on the described bearing support.
Further technical scheme can also be that the top ends of described bearing support has the U-shaped groove that can hold described lamp holder.
Further technical scheme can also be, also is provided with the filament locator on the described bearing support, and when moving on on the described bearing support of described driver drives, the top ends of described filament locator can be inserted between the lamp base lead-in wire of described lamp holder.
Further technical scheme can also be, also is provided with the strong position piece of rectifying the position about can giving described lamp holder on the described bearing support, and when moving on on the described bearing support of described driver drives, described strong position piece is positioned at the tail end side of described lamp holder.
Further technical scheme can also be, also is provided with on the described bearing support to promote the propeller that described strong position piece moves horizontally, and described strong position piece is arranged on described angle of rake output shaft end.
Can find out that from technique scheme scheme two is mainly that from the difference of scheme one described chuck clamping object is different.
Because the present invention has These characteristics and advantage, can be applied in the kludge that steeps in the bubble for this reason.
Description of drawings
Fig. 1 uses the kludge floor map of steeping in the bubble of technical solution of the present invention;
Fig. 2 sees the bubble that from the direction of overlooking of Fig. 1 bubble and the bearing support of described rectifier arrange the relative position relation schematic diagram of different correction tools, has also indicated each azimuthal coordinates directional diagram that steeps in the bubble; But do not draw the described metallic support that is connected usefulness among Fig. 2;
Fig. 3 is the structural representation of top ends of using the described filament locator of the kludge that steeps in the bubble of technical solution of the present invention;
Fig. 4 is the structural representation of top ends of using the described eyelid retractor of the kludge that steeps in the bubble of technical solution of the present invention;
Fig. 5 is the relative position relation schematic diagram that different correction tools is set on the bearing support of bubble and described rectifier in the bubble of using in the kludge that steeps in the bubble of the second structure of technical solution of the present invention, also indicate each azimuthal coordinates directional diagram of bubble in the bubble, but do not drawn the described metallic support that is connected usefulness among Fig. 5.
The specific embodiment
Structure below in conjunction with the kludge that steeps in the bubble of accompanying drawing to the application technical solution of the present invention is described further.
Embodiment one
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the kludge of bubble in a kind of bubble, comprise underframe 25 and be arranged on the pallet 6 that can step-by-step movement moves ahead on the described underframe 25, several chucks 61 are arranged on the described pallet 6, and the lamp holder a that described chuck 61 steeps in can the described bubble of clamping and the lamp base lead-in wire (e1, e2) that makes described lamp holder a are in horizontal direction (Y direction); The next door of described pallet 6 also is disposed with in advance assembling station (not shown in FIG.) and the moulding welding post 2 of lamp holder and stem stem, is provided with the forming welding machine that can be welded the lamp base lead-in wire that steeps in the described bubble on the described moulding welding post 2; Described welding machine includes a pair of up and down corresponding welding electrode (31,32) that arranges.A pair of described welding electrode (31,32) connects respectively external power.
At the in advance assembling station of described lamp holder and stem stem, the leading section of the stem stem b that steeps in the described bubble inserts metallic support f by manipulator, thereby is engaged on the axis direction of described lamp holder a by described metallic support f correspondence.The lamp base lead-in wire (e3, e4) of described stem stem b not only also is in horizontal direction, and overlaps with the lamp base lead-in wire (e1, e2) of described lamp holder a.
On described moulding welding post, also be provided with rectifier; Described rectifier comprises bearing support 21 and can drive the driver 22 that described bearing support 21 moves up and down, and described bearing support 21 is slidingly arranged on the balladeur train 20, and described balladeur train 20 is arranged on the described underframe 25; Be provided with the eyelid retractor 1 that to support from the bottom up described stem stem b on the described bearing support 21.Secondly, on described balladeur train 20, also be provided with upper support frame 23 and drive the driver 24 that described upper support frame 23 moves up and down.Wherein, a pair of described welding electrode (31,32) is arranged on respectively on described bearing support 21 and the described upper support frame 23 accordingly.Like this when described bearing support 21 moves up, described at least eyelid retractor 1 can with welding electrode 31 synchronizing movings, so greatly simplified the structure of described rectifier.
As shown in Figure 4, described eyelid retractor 1 top is provided with U-shaped groove 11.
According to technique scheme, when pre-assembled described lamp holder a and described stem stem b from described when assembling in advance station and circulating described moulding welding post, the described eyelid retractor 1 that is positioned at described moulding welding post upwards (along Z-direction) moves into place, not only described stem stem b is housed in the described groove 11, the diapire of described groove 11 can be adjusted from z axis direction (above-below direction) direction of described stem stem b at least, and described stem stem b is contained in the groove 11 on described eyelid retractor 1 top, and the sidewall of described groove 11 can be rectified the position to described stem stem b again on Y direction.When these strong bit motions are finished or after finishing, described welding machine welding electrode (31,32) is gone between to the lamp base between described lamp holder a and the described stem stem b welded.Certainly, different solder joints can be finished by different welding machine welding at different welding posts.So, at each welding post, described rectifier is set respectively.
Further technical scheme can also be, also be provided with filament locator 4 on the described bearing support 21, when described driver 22 drives when moving on on the described bearing support 21, the top ends of described filament locator 4 can be inserted between the lamp base lead-in wire (e3, e4) of described stem stem b.Because the top ends of described filament locator 4 can be inserted between the lamp base lead-in wire (e3, e4) of described stem stem b, in fact be exactly to determine forcibly lamp base lead-in wire (e3, e4) position on Y-axis line direction (fore-and-aft direction), directly near weld locations, make correction for direction.
Further technical scheme can also be, also is provided with the strong position piece 52 of rectifying the position about can giving described stem stem b on the described bearing support 21, and described strong position piece 52 is arranged on the output shaft end of described propeller 51; When described driver 22 drives when moving on on the described bearing support 21, described strong position piece 52 is positioned at the blast pipe b1 tail end side of described stem stem b, follow again, it is mobile a little to the right that described propeller 51 actions promote described strong position piece 52, thereby further adjust and limit described stem stem b and lamp base lead-in wire (e3, e4) position on the X-axis line thereof.
Comprehensive such scheme can be found out, bearing support 21 at described rectifier arranges different correction tools, can be adjusted in different directions described stem stem b, make it central axis as much as possible be held in advance the central axes that is positioned at the described lamp holder a on the described chuck 61.
For steeping product in the bubble that described metallic support f is not set, generally all can form at least a solder joint at the in advance assembling station of described lamp holder and stem stem, for this reason on the described rectifier at described moulding welding post 2 places, described strong position piece 52 need not be set, even described filament locator 4 also can be set.In like manner, upper station or on operation be formed with in the bubble with described metallic support f of a solder joint and steeped product, described strong position piece 52 also need not be set, even described filament locator 4 also can be set.
Embodiment two
The kludge that steeps in the bubble, different from embodiment one is, described chuck 61 clampings to as if stem stem b, and described metallic support f corresponding be connected to as if lamp holder a; For this reason, as shown in Figure 5, correspondingly described eyelid retractor 1, filament locator 4 and described strong position piece 52 upwards correct to as if lamp holder a.
Claims (10)
1. the kludge that steeps in the bubble, comprise underframe and be arranged on the pallet that can step-by-step movement moves ahead on the described underframe, several chucks are arranged on the described pallet, the lamp holder that described chuck steeps in can the described bubble of clamping and the lamp base lead-in wire that makes described lamp holder are in horizontal direction, the next door of described pallet also is disposed with in advance assembling station and the moulding welding post of lamp holder and stem stem, and described moulding welding post place is provided with forming welding machine; It is characterized in that, also be provided with rectifier at the side of described forming welding machine; Described rectifier comprises bearing support and can drive the driver that described bearing support moves up and down that described bearing support is slidingly arranged on the described underframe; Be provided with the eyelid retractor that to support from the bottom up described stem stem on the described bearing support.
2. the kludge that steeps in the bubble according to claim 1 is characterized in that, the top ends of described eyelid retractor has the U-shaped groove that can hold described stem stem.
3. the kludge that steeps in the bubble according to claim 1, it is characterized in that, also be provided with the filament locator on the described bearing support, when moving on on the described bearing support of described driver drives, the top ends of described filament locator can be inserted between the lamp base lead-in wire of described stem stem.
4. the kludge that steeps in the 2 or 3 described bubbles according to claim 1,, it is characterized in that, also be provided with about can giving described stem stem the strong position piece of rectifying the position on the described bearing support, when moving on on the described bearing support of described driver drives, described strong position piece is positioned at the tail end side of described stem stem.
5. the kludge that steeps in the bubble according to claim 4 is characterized in that, also is provided with on the described bearing support to promote the propeller that described strong position piece moves horizontally, and described strong position piece is arranged on described angle of rake output shaft end.
6. the kludge that steeps in the bubble, comprise underframe and be arranged on the pallet that can step-by-step movement moves ahead on the described underframe, several chucks are arranged on the described pallet, the stem stem that described chuck steeps in can the described bubble of clamping and the lamp base lead-in wire that makes described stem stem are in horizontal direction, the next door of described pallet also is disposed with in advance assembling station and the moulding welding post of lamp holder and stem stem, and described moulding welding post place is provided with forming welding machine; It is characterized in that, also be provided with rectifier at the side of described forming welding machine; Described rectifier comprises bearing support and can drive the driver that described bearing support moves up and down that described bearing support is slidingly arranged on the described underframe; Be provided with the eyelid retractor that to support from the bottom up described lamp holder on the described bearing support.
7. the kludge that steeps in the bubble according to claim 6 is characterized in that, the top ends of described bearing support has the U-shaped groove that can hold described lamp holder.
8. the kludge that steeps in the bubble according to claim 6, it is characterized in that, also be provided with the filament locator on the described bearing support, when moving on on the described bearing support of described driver drives, the top ends of described filament locator can be inserted between the lamp base lead-in wire of described lamp holder.
9. the kludge that steeps in the 7 or 8 described bubbles according to claim 6,, it is characterized in that, also be provided with about can giving described lamp holder the strong position piece of rectifying the position on the described bearing support, when moving on on the described bearing support of described driver drives, described strong position piece is positioned at the tail end side of described lamp holder.
10. the kludge that steeps in the bubble according to claim 9 is characterized in that, also is provided with on the described bearing support to promote the propeller that described strong position piece moves horizontally, and described strong position piece is arranged on described angle of rake output shaft end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220494998 CN202780204U (en) | 2012-09-26 | 2012-09-26 | Assembly machine for bulb-in-bulb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220494998 CN202780204U (en) | 2012-09-26 | 2012-09-26 | Assembly machine for bulb-in-bulb |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202780204U true CN202780204U (en) | 2013-03-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220494998 Expired - Fee Related CN202780204U (en) | 2012-09-26 | 2012-09-26 | Assembly machine for bulb-in-bulb |
Country Status (1)
| Country | Link |
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| CN (1) | CN202780204U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600260A (en) * | 2013-11-27 | 2014-02-26 | 李洪普 | Assembly machine of long-lead internal bulbs |
| CN106352257A (en) * | 2016-10-19 | 2017-01-25 | 江门市雨点照明科技有限公司 | Pin correcting device for power supply of LED (Light Emitting Diode) lamp filaments and bulb |
| CN106787480A (en) * | 2016-12-30 | 2017-05-31 | 东莞市轩拓精工机械有限公司 | Lead is molded assembling device |
| CN109940240A (en) * | 2019-03-19 | 2019-06-28 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded bonding machine blister fixture |
-
2012
- 2012-09-26 CN CN 201220494998 patent/CN202780204U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600260A (en) * | 2013-11-27 | 2014-02-26 | 李洪普 | Assembly machine of long-lead internal bulbs |
| CN103600260B (en) * | 2013-11-27 | 2015-11-18 | 李洪普 | Mounter is steeped in long lead bubble |
| CN106352257A (en) * | 2016-10-19 | 2017-01-25 | 江门市雨点照明科技有限公司 | Pin correcting device for power supply of LED (Light Emitting Diode) lamp filaments and bulb |
| CN106787480A (en) * | 2016-12-30 | 2017-05-31 | 东莞市轩拓精工机械有限公司 | Lead is molded assembling device |
| CN106787480B (en) * | 2016-12-30 | 2023-11-17 | 东莞市三易智能设备有限公司 | Lead wire shaping assembly device |
| CN109940240A (en) * | 2019-03-19 | 2019-06-28 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded bonding machine blister fixture |
| CN109940240B (en) * | 2019-03-19 | 2024-02-02 | 江苏浩明光电科技股份有限公司 | Bulb clamp for automatic loading of LED filament lamp driving plate into welding machine |
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