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CN202572701U - Automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores - Google Patents

Automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores Download PDF

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Publication number
CN202572701U
CN202572701U CN 201220147717 CN201220147717U CN202572701U CN 202572701 U CN202572701 U CN 202572701U CN 201220147717 CN201220147717 CN 201220147717 CN 201220147717 U CN201220147717 U CN 201220147717U CN 202572701 U CN202572701 U CN 202572701U
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CN
China
Prior art keywords
impregnation
framework
automatic
honeycomb core
gum dipping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220147717
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Chinese (zh)
Inventor
魏秀宾
马龙
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SUZHOU ARAMICORE COMPOSITE CO Ltd
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SUZHOU ARAMICORE COMPOSITE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN 201220147717 priority Critical patent/CN202572701U/en
Application granted granted Critical
Publication of CN202572701U publication Critical patent/CN202572701U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores. The equipment comprises a longitudinal rack, a gum dipping framework arranged in the rack for loading the honeycomb cores, and lifting systems arranged on two ends of the gum dipping framework, wherein a gum groove with an upward opening and corresponding to the longitudinal direction of the gum dipping framework is arranged on the bottom of the rack, the automatic gum dipping and overturning equipment is characterized in that overturning systems are also arranged on the two ends of the gum dipping framework, and an automatic control system connected with the lifting systems and the overturning systems control the gum dipping framework to automatically lift and overturn. According to the automatic gum dipping and overturning equipment, an automatic lifting gum dipping system and an automatic overturning system are combined into a piece of equipment to reinforce the gum dipping and overturning continuity so as to improve the gum dipping quality and the production efficiency. A circular filtering device can be arranged in the gum groove to improve the purity and the quality of gum dipping glue so as to further improve the gum dipping quality of the honeycomb cores. The respective transmission structure designs of the lifting systems and the overturning systems are simplified to facilitate to reducing the equipment cost.

Description

A kind of automatic impregnation, tipping arrangement that is used for the manufacturing of aramid fiber honeycomb core
Technical field
The utility model relates to a kind of equipment that dalle is made that is used for, and relates in particular to a kind of equipment that honeycomb core is made that is used for.
Background technology
Aramid fiber honeycomb core light weight, high-strength, fire-retardant, dielectric properties are good, as special sandwich material, the application in fields such as Aero-Space, traffic, buildings enlarges gradually.The manufacturing process of honeycomb core is fixed to through development: gluing, hot pressing, deburring, stretching, impregnation, curing, sheet are cut.Density Distribution and color and luster uniformity that the back honeycomb is solidified in white honeycomb impregnation operation decision after the stretching, very crucial, impregnation equipment has determined operating procedure simultaneously, and present technology has the manual gum dipping process of utilization driving lifting, and quality varies with each individual; And, being transported to the technology that upset hangs on the tipper again with the automatic impregnation of lift, impregnation repeatedly comes and goes that to transport efficient low.
Summary of the invention
The utility model has overcome the deficiency of prior art, provides a kind of simple in structure, can accomplish up-down and upset automatically, enhances productivity, and guarantees to go up and down to stablize, measured automatic impregnation, the tipping arrangement that is used for the manufacturing of aramid fiber honeycomb core of impregnation matter.
For achieving the above object; The technical scheme that the utility model adopts is: a kind of automatic impregnation, tipping arrangement that is used for the manufacturing of aramid fiber honeycomb core; Comprise the lengthwise frame, be arranged on the jacking system that is used to load the impregnation framework of honeycomb core in the said frame and is located at these impregnation framework two ends; Said frame bottom is provided with opening and makes progress and the vertical corresponding glue groove of said impregnation framework; It is characterized in that: said impregnation framework two ends also are provided with overturn system, the automatic controlling system said impregnation framework automatic lifting and the upset that link to each other with overturn system with jacking system.
In preferred embodiment of the utility model; Comprise that further said jacking system comprises the trapezoidal screw of being located at impregnation framework two ends and longitudinal extension respectively; The trapezoidal nut that is fixed on the said frame that said trapezoidal screw and is driven by lifting motor links to each other, and is provided with speed changer between said lifting motor and trapezoidal nut.
In preferred embodiment of the utility model; Comprise that further said impregnation framework two ends link to each other with corresponding trapezoidal screw through a crane respectively; Said overturn system comprises driving wheel group and the motor that is positioned on the impregnation framework one end crane; And be located at the deep groove ball bearing on the said impregnation framework other end crane, said motor drives the upset of impregnation framework through driving wheel group.
In preferred embodiment of the utility model; Comprise that further said glue groove is provided with the circulation filter that glue flows in the control glue groove; Said circulation filter comprises the gummosis pipeline; And be located at air pump and the filter screen in the gummosis pipe path, the two ends of said gummosis pipeline and glue groove intracavity inter-connection.
In preferred embodiment of the utility model; Comprise that further said driving wheel group comprises hinge wheel, minor sprocket; And be sheathed on hinge wheel, the outer annular closed roller chain of minor sprocket, and said hinge wheel links to each other with said motor, and said impregnation framework is provided with by the outwardly directed transverse axis of two ends difference; And an end transverse axis is connected with said minor sprocket key, and said deep groove ball bearing is installed on the other end transverse axis.
In preferred embodiment of the utility model, comprise that further the planar annular of said roller chain vertically is provided with, said hinge wheel, minor sprocket lay respectively at upper/lower terminal in this roller chain, also are provided with a regulating wheel near chain body one side in the said roller chain.
In preferred embodiment of the utility model; Comprise that further said impregnation framework two ends also are respectively equipped with two groups of flute profile slide rails that are fixed in said frame two ends; Said flute profile slide rail longitudinal extension and symmetrical mutually is provided with and belongs to the supporting slide block that the end trapezoidal screw links to each other in each flute profile slide rail.
In preferred embodiment of the utility model, comprise that further said impregnation framework end face is provided with laterally and is parallel to the fixedly round steel beam on said impregnation framework upset plane.
In preferred embodiment of the utility model, comprise that further said impregnation framework end face is provided with two said fixedly round steel beams.
The utility model has solved the defective that exists in the background technology, and the utility model is incorporated into automatic lifting dipping system and automatic overturn system in the equipment, strengthens the continuity of impregnation and upset, thereby improves impregnation quality and production efficiency.Can in the glue groove, circulation filter be set, improve the purity and the quality of dipping glue, further improve honeycomb core impregnation quality.Simplify the drive mechanism design separately of said jacking system and overturn system; Help reducing equipment cost; The utilization computer program is controlled and upset automatically; Can guarantee, the uniformity of upset speed, avoid the influence of human factor to product quality, effectively guarantee repeatedly the Density Distribution uniformity and the color and luster homogeneity of honeycomb core behind the impregnation.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the front view of the preferred embodiment of the utility model;
Fig. 2 is the side view of the preferred embodiment of the utility model;
Fig. 3 is the structural representation that loads the impregnation framework of honeycomb core in the preferred embodiment of the utility model;
Fig. 4 is the structural representation of glue circulation filter in the preferred embodiment of the utility model;
Fig. 5 is the aramid fiber honeycomb block structural representation that the preferred embodiment equipment of the utility model is processed.
The specific embodiment
Combine accompanying drawing and embodiment that the utility model is done further detailed explanation now, these accompanying drawings are the sketch map of simplification, the basic structure of the utility model only is described in a schematic way, so it only show the formation relevant with the utility model.
Shown in Fig. 1-4; A kind of automatic impregnation, tipping arrangement that is used for the manufacturing of aramid fiber honeycomb core of the utility model; Comprise the lengthwise frame, be arranged on the jacking system that is used to load the impregnation framework of honeycomb core in the said frame and is located at these impregnation framework two ends, said frame bottom is provided with opening and makes progress and the vertical corresponding glue groove of said impregnation framework.Said impregnation framework two ends also are provided with overturn system, the automatic controlling system said impregnation framework automatic lifting and the upset that link to each other with overturn system with jacking system.
Particularly, said frame is the cuboid framework, by two entablatures 101, two sills 108, two go up longeron 208, two following longerons 209, and four root posts 109 are welded.Said each column 109 bottom are welded on 110, four square plates 110 of a square plate and are respectively had a fixing hole, in each fixing hole, penetrate expansion bolt frame is fixed on the ground.
Said jacking system comprises trapezoidal screw 201, drives the lifting motor 203 of trapezoidal screw 201, and " L " type crane 111 that connects trapezoidal screw 201 and impregnation framework 106.Totally two of said trapezoidal screws 201 are separately positioned on last longeron 208 centre positions at frame two ends and symmetrical mutually, and said two upward also are symmetrically welded with two lift bases 207 on longeron 208 centre positions.Wherein, each lift base 207 is provided with a lifting motor 203 and two trapezoidal nuts that link to each other with corresponding trapezoidal screw 201 respectively, links to each other through a speed changer 202 between the trapezoidal nut of said each lifting motor 203 and correspondence.Open two lifting motors 203 simultaneously and can make static trapezoidal nut rotation, drive each self-corresponding trapezoidal screw 201 and rise synchronously or descend.Each trapezoidal screw 201 bottom is fixed with " L " type crane 111; Said " L " type crane 111 comprises vertical pole and cross bar; The cross bar of two " L " type cranes 111 respectively with 201 vertical linking to each other of corresponding trapezoidal screw, the vertical pole lower end respectively be located at frame in impregnation framework 106 two ends link to each other.Said impregnation framework 106 is the cuboid framework of open top; Be welded by section bar; End face is provided with two laterally and be parallel to the fixedly round steel beam 301 on said impregnation framework 6 upset planes; Device takes off it before the honeycomb core, treat that said honeycomb core places in impregnation framework 6 after, reinstall said fixedly round steel beam 301 and can not drop when 106 upsets of impregnation framework with the honeycomb core that guarantees to be loaded in the impregnation framework 106.The corresponding flute profile slide rail 204 that two symmetries are installed between longeron 208 middle parts on the frame two ends and following longeron 209 middle parts, said flute profile slide rail 204 longitudinal extensions, inside is provided with and belongs to the supporting slide block 205 that end trapezoidal screw 201 links to each other.During work, said slide block 205 is steadily operation up and down in corresponding flute profile slide rail 204, guarantees that whole jacking system operates steadily, no jitter.
Said overturn system comprises driving wheel group and the motor 102 that is positioned on the impregnation framework 106 1 end cranes 111; And be located at the deep groove ball bearing 112 on said impregnation framework 106 other end cranes 111, said motor 102 drives 106 upsets of impregnation framework through driving wheel group.Said driving wheel group vertically is provided with, and comprises hinge wheel 103, minor sprocket 105, and is sheathed on the annular closed roller chain 104 outside hinge wheel 103, the minor sprocket 105.Said hinge wheel 103, minor sprocket 105 lay respectively at upper/lower terminals in this roller chain 105, also are provided with a regulating wheel 206 near chain body one side in the said roller chain 104.Through regulating the position of regulating wheel 206 on 111 cranes, the tensioning degree of scalable roller chain 104.The motor 102 that is provided with on said hinge wheel 103 and crane 111 cross bars links to each other; Said impregnation framework 106 is provided with by the outwardly directed transverse axis of center, two ends difference; Said crane 111 vertical pole lower ends link to each other with said two transverse axis outer ends respectively; And impregnation framework 106 1 end transverse axis are connected with said minor sprocket 105 keys, so minor sprocket 105 can drive impregnation framework 106 when rotating and rotates synchronously.Said deep groove ball bearing 112 is installed on the other end transverse axis.Motor 102 directly drives hinge wheel 103 rotations, through roller chain 104 transmissions, the regulating wheel 206 on the crane 111 is rotated with minor sprocket 105, thereby drive 106 upsets of impregnation framework.Roller chain 104, hinge wheel 103, minor sprocket 105, the regulating wheel 206 outer protective covers 210 that are arranged with.
Described glue groove 113 is that glue groove 113 bottoms are provided with glue groove bearing 4 for four jiaos by the open-topped rectangular structure of corrosion resistant plate welding, the glue groove 113 outer mobile circulation filters of control glue groove 113 interior glues that are provided with.Said circulation filter comprises gummosis pipeline 3, and is located at air pump 10 and filter screen 8 in gummosis pipeline 3 paths, and an end of said gummosis pipeline 3 is welded in said glue groove 113 lower sidewall, communicates with glue groove 113 inner chambers; The other end extends to glue groove 113 tops and stretches into glue groove 113 inner chambers downwards, forms gum outlet 2.In said gummosis pipeline 3 paths; Gummosis pipeline 3 one ends that are welded in glue groove 113 sidewalls are provided with main control valve 6; Said air pump 10 is between main control valve 6 and gum outlet 2; Said filter screen 8 is between air pump 10 and gum outlet 2, and 8 of said air pump 10 and filter screens also are provided with flow divider 9, and 2 of filter screen 8 and gum outlets are provided with control valve 7.Said air pump 10 is arranged on the air pump bearing 5, and the height and position of air pump 10, flow divider 9, filter screen 8 and control valve 7 is between said main control valve 6 and gum outlet 2.When said circulation filter was worked, booster air pump 10 was opened main control valve 6; Air pump 10 extracts glue in the glue groove 113 through gummosis pipeline 3 out, filters through filter screen 8, is flowed into again in the glue groove by gum outlet 2; So move in circles, realize continuous filtration, improve the glue quality glue.
Said control system comprises integrated electrical control cubicles, circuit and touch screen functionality interface.Make both sides lifting motor 203 direction of rotation and speed synchronization through said integrated electrical control cubicles, regulate two trapezoidal screws 201 synchronous rising, decline and the speed of service, make its at the uniform velocity, stablize.Make direction of rotation, speed, time, the cycle parameter of motor 102 through the control system, and control direction, speed, time, the cycle of 106 upsets of impregnation framework through the transmission of roller chain 104.
When the automatic impregnation of the utility model, tipping arrangement work, generation processing honeycomb core as shown in Figure 5 is put into impregnation framework 106, with fixedly round steel beam 301 is fixing; Start entire equipment; In the glue of lifting motor 203 through the said glue groove 113 of trapezoidal screw 201 drive impregnation frameworks, 106 decline immersions honeycomb core is carried out impregnation, lifting motor 203 backward rotation drive impregnation framework 106 and rise subsequently; After breaking away from glue; The motor 102 of overturn system drives 106 upsets of impregnation framework through driving wheel group, and honeycomb core is realized that upset hangs, and so impregnation, the upset processing to honeycomb core is accomplished in circulation.In the said equipment work, circulation filter constantly moves, and guarantees the quality of glue.
Above desirable embodiment according to the utility model is enlightenment, and through above-mentioned description, the related personnel can carry out various change and modification fully in the scope that does not depart from this utility model technological thought.The technical scope of this utility model is not limited to the content on the specification, must confirm technical scope according to the claim scope.

Claims (9)

1. one kind is used for automatic impregnation, the tipping arrangement that the aramid fiber honeycomb core is made; Comprise the lengthwise frame, be arranged on the jacking system that is used to load the impregnation framework of honeycomb core in the said frame and is located at these impregnation framework two ends; Said frame bottom is provided with opening and makes progress and the vertical corresponding glue groove of said impregnation framework; It is characterized in that: said impregnation framework two ends also are provided with overturn system, the automatic controlling system said impregnation framework automatic lifting and the upset that link to each other with overturn system with jacking system.
2. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 1; It is characterized in that: said jacking system comprises the trapezoidal screw of being located at impregnation framework two ends and longitudinal extension respectively; The trapezoidal nut that is fixed on the said frame that said trapezoidal screw and is driven by lifting motor links to each other, and is provided with speed changer between said lifting motor and trapezoidal nut.
3. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 2; It is characterized in that: said impregnation framework two ends link to each other with corresponding trapezoidal screw through a crane respectively; Said overturn system comprises driving wheel group and the motor that is positioned on the impregnation framework one end crane; And be located at the deep groove ball bearing on the said impregnation framework other end crane, said motor drives the upset of impregnation framework through driving wheel group.
4. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 3; It is characterized in that: said glue groove is provided with the circulation filter that glue flows in the control glue groove; Said circulation filter comprises the gummosis pipeline; And be located at air pump and the filter screen in the gummosis pipe path, the two ends of said gummosis pipeline and glue groove intracavity inter-connection.
5. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 4; It is characterized in that: said driving wheel group comprises hinge wheel, minor sprocket; And be sheathed on hinge wheel, the outer annular closed roller chain of minor sprocket, and said hinge wheel links to each other with said motor, and said impregnation framework is provided with by the outwardly directed transverse axis of two ends difference; And an end transverse axis is connected with said minor sprocket key, and said deep groove ball bearing is installed on the other end transverse axis.
6. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 5; It is characterized in that: the planar annular of said roller chain vertically is provided with; Said hinge wheel, minor sprocket lay respectively at upper/lower terminal in this roller chain, also are provided with a regulating wheel near chain body one side in the said roller chain.
7. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 6; It is characterized in that: said impregnation framework two ends also are respectively equipped with two groups of flute profile slide rails that are fixed in said frame two ends; Said flute profile slide rail longitudinal extension and symmetrical mutually is provided with and belongs to the supporting slide block that the end trapezoidal screw links to each other in each flute profile slide rail.
8. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 7 is characterized in that: said impregnation framework end face is provided with laterally and is parallel to the fixedly round steel beam on said impregnation framework upset plane.
9. a kind of automatic impregnation, tipping arrangement that the aramid fiber honeycomb core is made that be used for according to claim 8, it is characterized in that: said impregnation framework end face is provided with two said fixedly round steel beams.
CN 201220147717 2012-04-10 2012-04-10 Automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores Expired - Lifetime CN202572701U (en)

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Application Number Priority Date Filing Date Title
CN 201220147717 CN202572701U (en) 2012-04-10 2012-04-10 Automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores

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Application Number Priority Date Filing Date Title
CN 201220147717 CN202572701U (en) 2012-04-10 2012-04-10 Automatic gum dipping and overturning equipment for manufacturing aramid honeycomb cores

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103356307A (en) * 2013-08-07 2013-10-23 天津市塑料研究所有限公司 Arterial blood microembolus filter gum dipping and net pressing device
CN104911952A (en) * 2015-05-15 2015-09-16 中航复合材料有限责任公司 Large honeycomb block glue dipping turning device
CN104943019A (en) * 2015-05-15 2015-09-30 中航复合材料有限责任公司 Glue solution circulation equipment used for large-scale honeycomb core glue dipping technology
CN106423720A (en) * 2016-10-12 2017-02-22 珠海凯浩电子有限公司 Capacitive automatic paint immersing machine
CN105228818B (en) * 2013-04-29 2018-02-02 弗莱迪.伊塞利 Coating apparatus and coating method
CN108097527A (en) * 2018-01-24 2018-06-01 安吉县良朋文体用品厂 A kind of automatic soaking device
CN108355424A (en) * 2018-03-26 2018-08-03 赣州安宏环保科技有限公司 Sponge vegetable butter fiber web material of air purification and preparation method thereof
CN111054601A (en) * 2019-12-23 2020-04-24 安徽隆源成型科技有限公司 3D prints lubricated wax elevating system of product aftertreatment
CN113522633A (en) * 2021-07-21 2021-10-22 安徽金诚复合材料有限公司 Automatic impregnation system for wave-absorbing honeycomb
CN113578685A (en) * 2021-08-13 2021-11-02 泉州市一鸣交通电器有限公司 Terminal gumming equipment

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10058885B2 (en) 2013-04-29 2018-08-28 Fredy Iseli Process and apparatus for coating composite pulp honeycomb support elements
CN105228818B (en) * 2013-04-29 2018-02-02 弗莱迪.伊塞利 Coating apparatus and coating method
CN103356307A (en) * 2013-08-07 2013-10-23 天津市塑料研究所有限公司 Arterial blood microembolus filter gum dipping and net pressing device
CN104911952A (en) * 2015-05-15 2015-09-16 中航复合材料有限责任公司 Large honeycomb block glue dipping turning device
CN104943019A (en) * 2015-05-15 2015-09-30 中航复合材料有限责任公司 Glue solution circulation equipment used for large-scale honeycomb core glue dipping technology
CN104911952B (en) * 2015-05-15 2020-08-11 中航复合材料有限责任公司 Large honeycomb block impregnation turnover device
CN106423720A (en) * 2016-10-12 2017-02-22 珠海凯浩电子有限公司 Capacitive automatic paint immersing machine
CN108097527A (en) * 2018-01-24 2018-06-01 安吉县良朋文体用品厂 A kind of automatic soaking device
CN108355424A (en) * 2018-03-26 2018-08-03 赣州安宏环保科技有限公司 Sponge vegetable butter fiber web material of air purification and preparation method thereof
CN111054601A (en) * 2019-12-23 2020-04-24 安徽隆源成型科技有限公司 3D prints lubricated wax elevating system of product aftertreatment
CN113522633A (en) * 2021-07-21 2021-10-22 安徽金诚复合材料有限公司 Automatic impregnation system for wave-absorbing honeycomb
CN113522633B (en) * 2021-07-21 2022-09-20 安徽金诚复合材料有限公司 Automatic impregnation system for wave-absorbing honeycomb
CN113578685A (en) * 2021-08-13 2021-11-02 泉州市一鸣交通电器有限公司 Terminal gumming equipment

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Granted publication date: 20121205