CN202558989U

CN202558989U - Single spindle rotor spinner controller with electronic yarn clearing function

Info

Publication number: CN202558989U
Application number: CN2012201234031U
Authority: CN
Inventors: 王国勇; 毛景明
Original assignee: XINCHANG SHENGDA TECHNOLOGY Co Ltd
Current assignee: XINCHANG SHENGDA TECHNOLOGY Co Ltd
Priority date: 2012-03-29
Filing date: 2012-03-29
Publication date: 2012-11-28
Anticipated expiration: 2022-03-29

Abstract

The utility model relates to a rotor spinner, in particular to a single spindle rotor spinner controller with electronic yarn clearing function, wherein an independent single spindle controller is arranged on each spindle of the rotor spinner, the single spindle controller comprises a control unit, a stepping motor drive module and an electronic yarn clearing module, and a central processing unit (CPU) of the control unit is respectively connected with the stepping motor drive module, the electronic yarn clearing module, a fall cylinder magnet, a hang yarn electromagnet, an indicator light and a button. The single spindle rotor spinner controller with the electronic yarn clearing function enables every spindle to be controlled by adopting an independent single spindle through single spindle yarn clearing integrated technology, integrates the stepping motor drive module and the electronic yarn clearing module on the single spindle controller, and achieves single spindle cotton feeding technology and electronic yarn cleaning on the single spindle controller, thereby obviously reducing production cost, effectively improving production efficiency and quality of products, and being obvious in social economic benefit. The single spindle rotor spinner controller with the electronic yarn clearing function has extremely important practical significance and economic value for promoting scientific and technological progress of the industry, industrial transferring and upgrading and sustained and rapid development of national economy.

Description

Single ingot open-end spinning machine controller of charged sub-clearing function

Technical field

The utility model relates to a kind of open-end spinning frame, is specially a kind of single ingot open-end spinning machine controller of charged sub-clearing function.

Background technology

Existing spinning complete machine is confined to head and feeds cotton+stage casing PLC control or PLC control+stepper motor driver, does not have the electronic clearing function, and cost is high, and therefore low precision can't satisfy textile industry to the increasingly high quality requirement of yarn; And if spinning machine breaks down, entire machine all will stop, very inconvenience, and operating efficiency is low.

The utility model content

To the problem that exists in the prior art, the purpose of the utility model is to provide a kind of technical scheme of single ingot open-end spinning machine controller of charged sub-clearing function.

Single ingot open-end spinning machine controller of described charged sub-clearing function; It is characterized in that: each ingot of open-end spinning frame all is provided with an independently single ingot controller; Single ingot controller is made up of control module, step motor drive module and electronic clearing module, and the CPU of control module links to each other with button with step motor drive module, electronic clearing module, doff electromagnet, extension yarn electromagnet, indicator lamp respectively.

Single ingot open-end spinning machine controller of described charged sub-clearing function is characterized in that being provided with Yarn senser in the said electronic clearing module, and Yarn senser links to each other with CPU.

Single ingot open-end spinning machine controller of described charged sub-clearing function is characterized in that the duty of the CPU of said control module through the signal controling stepping motor driver module of detection Yarn senser.

Single ingot open-end spinning machine controller of described charged sub-clearing function is characterized in that the State Control doff electromagnet and the break-make of hanging yarn electromagnet of the CPU of said control module through test button.

The utility model is through single ingot clearing integrated technique; Make every ingot adopt the control of separate single ingot; And on single ingot controller integrated step motor drive and electronic clearing module, realize that in the above single ingot feeds cotton technology and electronic clearing, significantly reduce production costs; Effective improve production efficiency and product quality, economic results in society are remarkable.The utility model is implemented the scientific and technological progress that promotes the industry, industrial transformation upgrading, national economy sustained and rapid development are of great practical significance and economic worth.

Description of drawings

Fig. 1 is the theory diagram of the utility model;

Among the figure: 1-doff electromagnet; The 2-button; 3-step motor drive module; 4-electronic clearing module; 5-CPU; The 6-Yarn senser; The 7-indicator lamp, 8-hangs the yarn electromagnet.

The specific embodiment

Below in conjunction with Figure of description the utility model is further specified:

Single ingot open-end spinning machine controller of charged sub-clearing function; Each ingot of open-end spinning frame all is provided with an independently single ingot controller; Single ingot controller is made up of control module, step motor drive module 3 and electronic clearing module 4; The CPU5 of control module links to each other with button 2 with step motor drive module 3, electronic clearing module 4, doff electromagnet 1, extension yarn electromagnet 8, indicator lamp 7 respectively, and Yarn senser 6 is set in the electronic clearing module 4, and Yarn senser 6 links to each other with CPU5.

The CPU5 of control module is through the duty of the signal controling stepping motor driver module 3 of detection Yarn senser 6, and the CPU5 of control module is through the State Control doff electromagnet 1 and the break-make of hanging yarn electromagnet 8 of test button 2.When Yarn senser 6 detected broken yarn, Yarn senser 6 was passed to CPU5 with the broken yarn signal, and indicator lamp 7 sends caution, and stepper motor stops to feed cotton, waited for that the workman handles; When Yarn senser 6 detected yarn uneven yarn section such as yarn defect, knotting or ball limit is arranged, Yarn senser 6 was given CPU5 with these harmful yarn defect signal feedback, and indicator lamp 7 sends caution, and stepper motor stops to feed cotton, waits for that the workman handles.

Head hello the cotton mode that the utility model will have spinning machine now changes the mode that single ingot is independently fed cotton into; The integral body control that is about to spinning machine changes the independent control of every ingot into; The electronic clearing module is set simultaneously, can in time handles when finding the yarn defect, improved production efficiency and product quality greatly; Because the open-end spinning machine head is fed cotton control mode and mechanical structure and is prior art, repeats no more at this.

The control procedure of the utility model is following:

1, Yarn senser does not stop to detect whether broken yarn of yarn during operate as normal; When Yarn senser detects broken yarn; Send the broken yarn signal and give CPU, indicator lamp is bright and send warning, feeds cotton stepper motor and stops to feed cotton action; Certain-length (can set, the machinery that can satisfy certain limit changes) falls back;

2, press the button, the doff electromagnetic actuation is manually pulled down doff and is supported (preliminary activities);

3, remove the residual fiber of cup, manual change hangs up properly kind of a yarn by the machinery requirement;

4, press the button once more; Stepper motor begins to feed fast cotton (feeding cotton speed, the setting of length technology fast), hangs the yarn electromagnetic actuation simultaneously, and doff electromagnet dead electricity ejects; (adhesive and ejection can be provided with opportunity) hung yarn electromagnet dead electricity and ejected after action is accomplished;

If 5 wiring do not have success then repeat above-mentioned steps 1-4; If the wiring success, indicator lamp goes out, and stepper motor is normally fed cotton (feeding cotton speed can be provided with);

6, when Yarn senser detects like uneven yarn section such as yarn defect, knotting or ball limit, give CPU, change above-mentioned steps 1-5 over to and handle these harmful yarn defect signal feedback.

Single ingot clearing of the utility model is integrated to be meant that revolving cup spins the stage casing and realizes that by single ingot controller every ingot independently controls, and the corresponding single ingot controller of each ingot, every ingot are realized feeding separately cotton, the independent electronic clearing.Single ingot controller merges control module, step motor drive module, electronic clearing module on a wiring board, on same wiring board, realizes step motor control, electronic clearing, doff control, hangs functions such as yarn control, the output of broken yarn indicator lamp, button input.

Single ingot controller is only controlled a corresponding ingot, and arithmetic speed is rapider.Single ingot controller all works alone, and does not have the incidence relation of software and hardware each other, when a certain ingot controller breaks down, as long as change this controller just can, need all do not stopped in whole stage casing, reduced downtime, improved operating efficiency.

Controller and step motor drive integrate, and reduce installation volume, have reduced production cost, have also reduced wiring, and reliability is improved.Owing to be integrated in the circuit board the inside to the step motor drive module; So just can be implemented in inner realization of controller the self adaptation of stepper motor is regulated, having overcome common stepper motor needs outside toggle switch to segment to regulate to cause the defective that can only be fixed on a grade; Improved the Stepping Motor Control precision, it is more accurate to feed cotton, can realize spinning high-grade yarns such as slub yarn.

When integrated electronic clearing function, Yarn senser detect like uneven yarn section such as yarn defect, knotting or ball limit, give CPU with these harmful yarn defect signal feedback; Feed cotton stepper motor and stop to feed cotton action; Indicator lamp is bright and send warning, and alert has improved yarn qualities.

The utility model goes for TQF168 rotor spinning machine, the TQF rotor spinning machine of Taitan Co., Ltd., Zhejiang Univ., the full-automatic rotor spinning machine of the RS40 of Rifa Textile Machinery Co., Ltd., Zhejiang, RS35 rotor spinning machine, RS30 rotor spinning machine etc.

Claims

1. single ingot open-end spinning machine controller of charged sub-clearing function; It is characterized in that: each ingot of open-end spinning frame all is provided with an independently single ingot controller; Single ingot controller is made up of control module, step motor drive module and electronic clearing module, and the CPU of control module links to each other with button with step motor drive module, electronic clearing module, doff electromagnet, extension yarn electromagnet, indicator lamp respectively.

2. single ingot open-end spinning machine controller of charged sub-clearing function according to claim 1 is characterized in that being provided with Yarn senser in the said electronic clearing module, and Yarn senser links to each other with CPU.

3. single ingot open-end spinning machine controller of charged sub-clearing function according to claim 2 is characterized in that the duty of the CPU of said control module through the signal controling stepping motor driver module of detection Yarn senser.

4. single ingot open-end spinning machine controller of charged sub-clearing function according to claim 1 is characterized in that the State Control doff electromagnet and the break-make of hanging yarn electromagnet of the CPU of said control module through test button.