The utility model content
A kind of aluminium oxide concentrated phase strength transport control system that the utility model provides; To realize that real-time monitoring and running state that system process, system for field are carried out detect and control completely; Improve the safety of carrying, further enhance productivity, promote economic benefit.
The utility model provides a kind of aluminium oxide concentrated phase strength transport control system, comprises first control access, second control access, the 3rd control access and PLC control module;
In said first control access, be provided with first inlet valve between the middle bunker and first head tank, be provided with first bleeder valve between first head tank and the daily bunker;
In said second control access, be provided with second inlet valve between the bulk cargo storehouse and second head tank, be provided with second bleeder valve between second head tank and the daily bunker, be provided with the 5th bleeder valve between second head tank and the middle bunker;
In said the 3rd control access, be provided with the 3rd inlet valve between daily bunker and the 3rd head tank, be provided with the 3rd bleeder valve between the 3rd head tank and the potroom storage bin, be provided with the 4th inlet valve between potroom storage bin and the electrolysis tank;
Said first head tank, second head tank and the 3rd head tank are provided with pressure sensor on jar top, are provided with the tuning fork level-sensing device at pot bottom;
Said PLC control module is controlled the charging and the discharging situation of first control access, second control access and the 3rd control access according to the pressure sensor of first head tank, second head tank and the 3rd head tank and the numerical value of tuning fork level-sensing device.
Comprise in said first control access that a plurality of controls along separate routes;
Each control comprises middle bunker, first head tank, daily bunker along separate routes, is located at first inlet valve between the middle bunker and first head tank, and is arranged at first bleeder valve between first head tank and the daily bunker.
Bunker is provided with dryer in the middle of said, and said PLC control module is controlled the mode of operation of said dryer.
Bunker links to each other with blower fan through electromagnetic valve in the middle of said;
Said PLC control module is obtained the force value of the first head tank determination of pressure sensor, according to the force value of the first head tank admission port, controls the open mode of said electromagnetic valve and blower fan.
Said PLC control module is obtained the material level value that each head tank tuning fork level-sensing device is measured, if arrive high charge level, then the bleeder valve that links to each other with head tank is opened in control, otherwise the inlet valve that links to each other with head tank is opened in control.
Also comprise the timer device that links to each other with said PLC control module, said PLC control module is through the switching time of each valve of timer device control.
Also comprise the warning device that links to each other with said PLC control module,
Said PLC control module is obtained the material level value that head tank tuning fork level-sensing device is measured, if be lower than low material level, then the warning device warning is opened in control; And/or
The blower fan entrance pressure value of bunker in the middle of said PLC control module is obtained, if be lower than setting value, then the warning device warning is opened in control.
Each equipment room of each control access carries out aluminium oxide through closed conduit and carries.
Said system also comprises the gas delivery upper computer that links to each other with said PLC control module, is used to be provided with aluminium oxide concentrated phase strength and carries controlled variable.
Said PLC control module comprises:
The CPU module, the digital quantity feedback signal load module DI that links to each other with the CPU module respectively, analog quantity feedback signal load module AI, digital quantity control signal output module DO and communication module; And, power module;
Analog quantity feedback signal load module AI is connected with the tuning fork level-sensing device with each pressure sensor respectively, receives each pressure sensor and detected force value of tuning fork level-sensing device and material level value; Digital quantity control signal output module DO is connected with each bleeder valve, inlet valve and electromagnetic valve respectively, sends to each valve and opens control signal; Said communication module is connected with said gas delivery upper computer through exchange.
A kind of aluminium oxide concentrated phase strength transport control system that the utility model provides; Pressure sensor and tuning fork level-sensing device all are housed in the head tank in each control access; The pressure signal of determination of pressure sensor is sent into the PLC control module; Head tank is equipped with two valves outward: bleeder valve and inlet valve, PLC control module send the charging of control signal control inlet valve, the discharging of control bleeder valve; Bunker all is equipped with dryer and blower fan in the middle of each, and the PLC control module sends that control signal can be controlled dryer and when blower fan works.The pressure signal that the PLC control module is gathered through pressure sensor; Can accurately control the pressure and the material level of each equipment,, thereby guarantee delivery safety through the switching time of each valve of the strict control of timer; Carrying out aluminium oxide through closed conduit carries; The protection environment promotes economic benefit, and automated production can also be enhanced productivity.
The specific embodiment
To combine the accompanying drawing among the utility model embodiment below, the technical scheme among the utility model embodiment is carried out clear, intactly description, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
For the purpose, technical scheme and the advantage that make the utility model is clearer, will combine accompanying drawing that the utility model embodiment is done to describe in detail further below.
Referring to Fig. 1, the utility model embodiment provides a kind of aluminium oxide concentrated phase strength transport control system, mainly comprises first control access, second control access, the 3rd control access and PLC control module;
In first control access, be provided with between first inlet valve, 6, the first head tanks 22 and the daily bunker 3 between the middle bunker 1 and first head tank 2 and be provided with first bleeder valve 7;
In second control access, be provided with between the bulk cargo storehouse 8 and second head tank 9 to be provided with between second bleeder valve, 18, the second head tanks 9 and the middle bunker 1 between second inlet valve, 17, the second head tanks 9 and the daily bunker 3 and be provided with the 5th bleeder valve 19;
In the 3rd control access; Be provided with the 3rd inlet valve 21 between daily bunker 3 and the 3rd head tank 20; Be provided with the 3rd bleeder valve 22 between the 3rd head tank 20 and the potroom storage bin 10, be provided with the 4th inlet valve 23 between potroom storage bin 10 and the electrolysis tank 11;
First head tank, second head tank and the 3rd head tank are provided with pressure sensor 5 on jar top, are provided with tuning fork level-sensing device 4 at pot bottom;
PLC control module (not shown) is controlled the charging and the discharging situation of first control access, second control access and the 3rd control access according to the pressure sensor 5 of first head tank, second head tank and the 3rd head tank and the numerical value of tuning fork level-sensing device 4.
Among the utility model embodiment, the bulk cargo storehouse specifically can be to deposit aluminium oxide and fluoride salt warehouse.In addition, in the concrete practice, daily bunker 3 can adopt 800 tons of daily bunkers to realize, bunker was realized in the middle of middle bunker 1 specifically can adopt 8000 tons.
Wherein, comprise in first control access that a plurality of controls along separate routes; In the practical application, such as can being 3 the tunnel.Each control comprises middle bunker, first head tank, daily bunker along separate routes respectively, is located at first inlet valve between the middle bunker and first head tank, and is arranged at first bleeder valve between first head tank and the daily bunker.
That is to say that bunker 1 was transported to the path control of three daily bunkers 3 respectively in the middle of first control access comprised three through three head tanks 2.
Further, middle bunker 1 is provided with dryer 12, the mode of operation of PLC control module control dryer.
In addition, middle bunker 1 also links to each other with blower fan 13 through electromagnetic valve 24.The PLC control module is obtained the force value that first head tank, 2 pressure sensors 5 are measured, and according to the force value of the first head tank admission port, controls the open mode of this electromagnetic valve 24 and blower fan 13.
The PLC control module is controlled the charging and the discharging situation of first control access, second control access and the 3rd control access according to the numerical value of the tuning fork level-sensing device 4 of first head tank, second head tank and the 3rd head tank, specifically can be:
The PLC control module is obtained the material level value that head tank tuning fork level-sensing device is measured, if arrive high charge level, then the bleeder valve that links to each other with head tank is opened in control, otherwise the inlet valve that links to each other with head tank is opened in control.
The system that the utility model embodiment provides also comprises the timer device that links to each other with the PLC control module, and the PLC control module is through the switching time of each valve of timer device control.The PLC control module is through the switching time of each valve of the strict control of timer, thus the safety that assurance is carried.
The system that the utility model embodiment provides also comprises the warning device that links to each other with the PLC control module, and the PLC control module is obtained the material level value that head tank tuning fork level-sensing device is measured, if be lower than low material level, then the warning device warning is opened in control; And/or, the blower fan entrance pressure value of bunker in the middle of the PLC control module is obtained, if be lower than setting value, then the warning device warning is opened in control.
Each equipment room of each control access carries out aluminium oxide through closed conduit and carries.Carry out aluminium oxide through closed conduit and carry, not only protect environment, can also further promote economic benefit.
The system that the utility model embodiment provides also comprises the gas delivery upper computer that links to each other with the PLC control module, is used to be provided with aluminium oxide concentrated phase strength and carries controlled variable.
Can set correlation parameter through the gas delivery upper computer, comprise: upper pressure limit, lower limit, the material level upper limit, lower limit or the like.After the system start-up, can open operations such as corresponding dryer according to the parameter that the gas delivery upper computer is set.
It is thus clear that; A kind of aluminium oxide concentrated phase strength transport control system that the utility model provides; Pressure sensor and tuning fork level-sensing device all are housed in the head tank in each control access; The pressure signal of determination of pressure sensor is sent into the PLC control module, and head tank is equipped with two valves outward: bleeder valve and inlet valve, PLC control module send the charging of control signal control inlet valve, the discharging of control bleeder valve; Bunker all is equipped with dryer and blower fan in the middle of each, and the PLC control module sends that control signal can be controlled dryer and when blower fan works.The pressure signal that the PLC control module is gathered through pressure sensor; Can accurately control the pressure and the material level of each equipment,, thereby guarantee delivery safety through the switching time of each valve of the strict control of timer; Carrying out aluminium oxide through closed conduit carries; The protection environment promotes economic benefit, and automated production can also be enhanced productivity.
Need to prove; The distributed computer control system that the utility model embodiment provides based on the aluminium oxide concentrated phase pneumatic conveying process of PLC; Can realize the remote a kind of automatic guidance carried of aluminium oxide; In addition; Collection, record, demonstration and the printing of the real-time monitoring of all right dynamic demonstration, system for field actuating equipment and running state indication, all fronts detection and control, pressure histogram, field data according to concrete needs completion system process, functions such as historical trend demonstration, fault alarm and system management.
As a specific embodiment of the utility model, referring to Fig. 2, above-mentioned PLC control module specifically can comprise:
CPU module 31, the DI digital quantity feedback signal load module 32 that links to each other with CPU module 31 respectively, AI analog quantity feedback signal load module 34, DO digital quantity control signal output module 33 and communication module 14; And, power module 30.
In concrete practice, above-mentioned CPU module, DI, AI, DO, power module and communication module can all be arranged on the PLC frame.
Analog quantity feedback signal load module AI is connected with the tuning fork level-sensing device with each pressure sensor respectively, receives each pressure sensor and detected force value of tuning fork level-sensing device and material level value.
Digital quantity control signal output module DO is connected with each bleeder valve, inlet valve and electromagnetic valve respectively, sends to each valve and opens control signal.
Communication module is connected with gas delivery upper computer 16 through exchange 15.
Preferably, communication module specifically can be the ethernet communication module.In practical application, can select for use the CP343 ethernet communication module of Siemens to realize.
To the aluminium oxide concentrated phase strength transport control system that the utility model embodiment provides, provide the automatic control flow chart that a kind of concrete aluminium oxide concentrated phase strength is carried, in order to explain and to understand:
(1) set correlation parameter through the gas delivery upper computer, comprising: upper pressure limit, lower limit, the material level upper limit, lower limit start this PLC control system through operator's station then and move automatically.
(2) parameter of setting according to the gas delivery upper computer is opened corresponding dryer.
(3) judge whether daily bunker reaches high charge level, if to system reset then and restart, as if not to then getting into next step.
(4) judge if then start the timer timing, if less than then reporting to the police to low material level.
(5) whether judging the admission port force value greater than setting value, is then to open electromagnetic valve 24, blower fan 13, otherwise system reset and restarting.
(6) whether judging the blower fan entrance pressure greater than setting value, is then to get into next step, otherwise reports to the police, resets.
(7) judge whether head tank arrives high charge level,, otherwise open inlet valve 6 if then open bleeder valve 7.
(8) return judgement.
Need to prove; In this article; Term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability; Thereby make to comprise that the device of a series of key elements or equipment not only comprise those key elements, but also comprise other key elements of clearly not listing, or also be included as this device or equipment intrinsic key element.Under the situation that do not having much more more restrictions, the key element that limits by statement " comprising ... ", and be not precluded within the device that comprises said key element or the equipment and also have other identical element.
The preferred embodiment that the above is merely the utility model is not the protection domain that is used to limit the utility model.Any modification of being done within all spirit and principles at the utility model, be equal to replacement, improvement etc., all be included in the protection domain of the utility model.