CN202412831U - Inorganic nonmetal product with laser cladding surface treatment layer - Google Patents
Inorganic nonmetal product with laser cladding surface treatment layer Download PDFInfo
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- CN202412831U CN202412831U CN2012200435480U CN201220043548U CN202412831U CN 202412831 U CN202412831 U CN 202412831U CN 2012200435480 U CN2012200435480 U CN 2012200435480U CN 201220043548 U CN201220043548 U CN 201220043548U CN 202412831 U CN202412831 U CN 202412831U
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Abstract
The utility model discloses an inorganic nonmetal product with a laser cladding surface treatment layer. The inorganic nonmetal product is characterized in that one or more cladding surface treatment layers manufactured and processed by a laser cladding process is/are compounded on the surface of a base material of an inorganic nonmetal product; the material of the cladding surface treatment layer is from self-surface melting of the base material of the inorganic nonmetal product or melting of an additional modified material, or common melting of the base material of the inorganic nonmetal product and the additional modified material.
Description
Technical field
A kind of inorganic non-metallic goods particularly have the inorganic non-metallic goods of laser melting coating surface-treated layer, comprise goods such as glass, natural and artificial stone, pottery, porcelain, cement, brick and tile.
Background technology
Various inorganic non-metallic product surfaces are the weak part that stands in the breach in its use.Chemistry and physical erosion very easily cause the destruction on surface, therefore usually need carry out modification and decorative Treatment.
Traditional various inorganic non-metallic product surface processing layers have: polishing layer, tempering layer, klining glaze layer, dope layer etc.The inorganic non-metallic product surface processing layer that these are traditional, the complex treatment process that has, the treatment facility that has power consumption surperficial physical and chemical performance seriously polluted, that have huge, that have expensive, that have is relatively poor.
If process processing and manufacturing on the surface of various inorganic non-metallic product substrate of the enough laser melting coatings of our abilities goes out the cladding layer of one deck modification; The physical and chemical performance and the decorative effect of its product surface will be greatly improved, and the purpose of simplifying technology, simplified apparatus, energy savings, minimizing disposal of pollutants can be reached to a great extent.
Summary of the invention
For this reason; The invention provides a kind of inorganic non-metallic goods with laser melting coating surface-treated layer; It is characterized in that: at various inorganic non-metallic goods; Comprise on the surface of goods such as glass, natural and artificial stone, pottery, porcelain, cement, brick and tile and be compounded with one or more layers surface-treated layer with the laser melting and coating process processing and manufacturing; The material of its surface-treated layer can be from the fusion on product substrate surface self, also can be from the material modified fusion that adds, or come from said two devices jointly and melt altogether.That is to say according to environment for use requirement, technology manufacturing requirement and cost performance requirement etc.; Surface-treated layer after the cladding of above-mentioned various inorganic non-metallic product substrate can have three kinds of structure materials; The one, base material self material; The 2nd, base material with add the material modified material of melting altogether, the 3rd, the material modified material that adds fully.
Laser melting and coating process has Fast Heating, condensation, hot input quantity is little, the heat affected area is little, and the coating dilution rate is low, coating thickness is controlled, coating and matrix are advantages such as adhere.Fast Heating, condensation reconfigure the cladding layer microstructure, and crystal grain obtains tangible refinement and even compact in the process of crystallization, and this wear resistance and corrosion resistance to the inorganic non-metallic goods is very favourable; Hot input quantity is little, coating dilution rate low guaranteed original character of base material; Coating and matrix are metallurgical binding, have significantly improved the overall performance of various inorganic non-metallic goods; Laser can carry out the constituency cladding, is particularly suitable for zonule and the surface modification needs that are difficult to access areas.With high performance surface and base material adhere, obtain excellent more overall performance, obtain the performance higher with the less energy and material than base material, have remarkable cost performance.Near-zero release, environmental pollution are littler, and process velocity is fast, machining accuracy is high, coating thickness is controlled, have the characteristics of high-quality and efficient significantly, energy-saving material-saving and environmental protection.
Above-mentioned various inorganic non-metallic goods comprise goods such as glass, natural and artificial stone, pottery, porcelain, cement, brick and tile.
If with laser melting and coating process on various glasswares (like glass plate) surface cladding one deck from the material of product substrate self (promptly product surface being carried out lf handles).Because the superhigh temperature that laser produces can and produce new crystal formation and structure with the part gasification substance of substrate surface, high-temperature fusion can eliminate defectives such as the pore, micro-crack of glass surface, thereby makes surface texture become very fine and close.Simultaneously, because laser can form extremely strong permanent compression at glass surface, thereby make glass tempering in rapid intensification and sharply cooling effect that glass surface produces.Compare with conventional glass air hardening steel metallization processes, have that Processes and apparatus is simple, cost is low, effective, energy-saving and emission-reduction and a surface layer of glass structure of can recombinating as required.
Also can when glass article surface carried out lf, mix or cover add material modified, changing glass article surface or whole physical and chemical performance, or glass article surface decorated.
If with laser melting and coating process on various natural and artificial stones are surperficial cladding one deck from the material (promptly product surface being carried out lf handles) of product substrate self.Because the superhigh temperature that laser produces can and produce new crystal formation, structure and pattern with the part gasification substance of substrate surface; Simultaneously, high-temperature fusion can eliminate defectives such as the pore, micro-crack of stone surface, thereby makes surface texture become very fine and close and hard, can improve the ability of its chemically-resistant and physical erosion greatly.Also add material modified be can when stone surface carried out lf, mix or cover,, its intensity, hardness and decorative effect improved to change the physical and chemical performance of stone surface.
If with laser melting and coating process cladding one deck glaze on various wares surface, this layer glaze can be that traditional glaze also can be high temperature or the superhigh temperature glaze that traditional kiln is difficult to sintering.Compare with traditional kiln sintering glazing, the laser melting coating glazing have energy-saving and environmental protection, flexibly, cost is low, and can burn out Traditional Firing Craft of Red and can't burn the muffle painting that.
If with laser melting and coating process cladding one deck glaze on various cement or brick and tile product surface, this layer glaze can come from product substrate self, also can come from the material that adds.Not only can improve various cement or brick and tile product case hardness, intensity, corrosion-resistant property, also can improve its surface decoration effect greatly.
The above-mentioned material modified SiO of mainly containing that adds
2,AL
2O
3, WC, TiC, SiC, ZrO
2Excellent in resistance is washed away Deng having, the material and the various ceramic glaze of anti-erosion, high temperature resistant, resistance to oxidation characteristic.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the laser melting coating surface-treated layer section of structure of one of the utility model embodiment.
Fig. 2 is two the laser melting coating surface-treated layer section of structure of the utility model embodiment.
Fig. 3 is three the laser melting coating surface-treated layer section of structure of the utility model embodiment.
Fig. 4 is four the laser melting coating surface-treated layer section of structure of the utility model embodiment.
1. inorganic non-metallic product substrate among the figure; 2. base material self cladding layer; Base material with add the material modified superficial layer that melts altogether, 4. base material with add material modified inside and melt layer altogether, 5. add material modified double-deck cladding internal layer; 5a. add material modified individual layer cladding superficial layer, 6. add material modified double-deck cladding superficial layer.
The specific embodiment
In figure one; Use the laser scanning hot melting mode,, thereby produce base material self cladding layer (2) the melt surface of inorganic non-metallic product substrate (1); In order to improve case hardness, intensity and the corrosion resistance of inorganic non-metallic goods, improve service life and decorative effect.
In figure two; Use laser melting and coating process; With the melt surface of inorganic non-metallic product substrate (1) time,, thereby produce base material self cladding layer (2), base material and add the material modified superficial layer (3) that melts altogether simultaneously with material modified congruent melting with it; In order to case hardness, intensity and the corrosion resistance of raising inorganic non-metallic goods, and improve service life and decorative effect.
In figure three; With laser melting and coating process with the material modified cladding of adding of capacity on the surface of inorganic non-metallic product substrate (1); Produce base material self cladding layer (2), base material above that and add material modified inside and melt layer (4) altogether and add material modified individual layer cladding superficial layer (5a); In order to case hardness, intensity and the corrosion resistance of inorganic non-metallic goods, and improve service life and decorative effect.
In figure four; With laser melting and coating process the bilayer of capacity is added material modified cladding on the surface of inorganic non-metallic product substrate (1); Produce base material self cladding layer (2), base material above that and add material modified inside and melt layer (4) altogether, add material modified double-deck cladding internal layer (5) and add case hardness, intensity and the corrosion resistance of material modified double-deck cladding superficial layer (6), and improve service life and decorative effect in order to the inorganic non-metallic goods.
Claims (8)
1. inorganic non-metallic goods with laser melting coating surface-treated layer; It is characterized in that: on the surface of inorganic non-metallic product substrate, be compounded with one or more layers cladding surface-treated layer with the laser melting and coating process processing and manufacturing; The material of its cladding surface-treated layer is from the melt surface of inorganic non-metallic product substrate self; Or from the material modified fusion that adds, or come from said two devices jointly and melt altogether.
2. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1, it is characterized in that: the base material of above-mentioned inorganic non-metallic goods is a glass.
3. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 2, it is characterized in that: the base material of above-mentioned inorganic non-metallic goods is a glass plate.
4. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1 is characterized in that: the base material of above-mentioned inorganic non-metallic goods is pottery.
5. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1, it is characterized in that: the base material of above-mentioned inorganic non-metallic goods is a cement.
6. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1, it is characterized in that: the base material of above-mentioned inorganic non-metallic goods is brick and tile.
7. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1, it is characterized in that: the base material of above-mentioned inorganic non-metallic goods is a lithotome.
8. a kind of inorganic non-metallic goods with laser melting coating surface-treated layer according to claim 1 is characterized in that: the base material of above-mentioned inorganic non-metallic goods is the artificial stone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200435480U CN202412831U (en) | 2012-02-11 | 2012-02-11 | Inorganic nonmetal product with laser cladding surface treatment layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200435480U CN202412831U (en) | 2012-02-11 | 2012-02-11 | Inorganic nonmetal product with laser cladding surface treatment layer |
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| CN202412831U true CN202412831U (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200435480U Expired - Fee Related CN202412831U (en) | 2012-02-11 | 2012-02-11 | Inorganic nonmetal product with laser cladding surface treatment layer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103952694A (en) * | 2014-01-03 | 2014-07-30 | 江苏天元激光科技有限公司 | Laser method for repairing glass lined equipment |
-
2012
- 2012-02-11 CN CN2012200435480U patent/CN202412831U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103952694A (en) * | 2014-01-03 | 2014-07-30 | 江苏天元激光科技有限公司 | Laser method for repairing glass lined equipment |
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| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20140211 |