Nothing Special   »   [go: up one dir, main page]

CN201954955U - Structure of medium-frequency induction electric furnace - Google Patents

Structure of medium-frequency induction electric furnace Download PDF

Info

Publication number
CN201954955U
CN201954955U CN2011200310137U CN201120031013U CN201954955U CN 201954955 U CN201954955 U CN 201954955U CN 2011200310137 U CN2011200310137 U CN 2011200310137U CN 201120031013 U CN201120031013 U CN 201120031013U CN 201954955 U CN201954955 U CN 201954955U
Authority
CN
China
Prior art keywords
furnace
medium
frequency induction
coil
inductor coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011200310137U
Other languages
Chinese (zh)
Inventor
陈培忠
张建兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI SHENGDEMAN CASTING CO Ltd
Shanghai Sandmann Foundry Co Ltd
Original Assignee
SHANGHAI SHENGDEMAN CASTING CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI SHENGDEMAN CASTING CO Ltd filed Critical SHANGHAI SHENGDEMAN CASTING CO Ltd
Priority to CN2011200310137U priority Critical patent/CN201954955U/en
Application granted granted Critical
Publication of CN201954955U publication Critical patent/CN201954955U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Crucibles And Fluidized-Bed Furnaces (AREA)

Abstract

The utility model discloses a structure of a medium-frequency induction electric furnace. The structure comprises a furnace shell, a furnace lining and an inductor coil, wherein the inductor coil is wound on the furnace lining, and a coil coating layer is coated between the furnace lining and the inductor coil. The coil coating layer is coated between the furnace lining and the inductor coil, and the coil coating is made from corundum fire-proof material, is proportioned by different grains and quick-setting cement, is good in insulativity, and is very high in fire-proof degree and high-temperature compression strength, so that the leakage of the iron liquid can be effectively avoided, the inductor coil can be protected, and the service life of the medium-frequency induction electric furnace can be prolonged. The medium-frequency induction electric furnace with the structure can be constructed without paving the sheet mica, the asbestos cloth and the glass wool cloth, so that the furnace construction time can be saved, the furnace construction period can be shortened, and the production efficiency can be improved.

Description

The medium-frequency induction furnace structure
Technical field
The utility model relates to a kind of cast iron melting device, particularly a kind of medium-frequency induction furnace.
Background technology
The medium-frequency induction furnace melting has that firing rate is fast, oxidation is few, Composition Control is convenient, reduces the melting cost, working condition is good, can produce advantages such as various different products, uses increasingly extensive in high quality casting is produced.Inductor is the important component part of medium-frequency induction furnace, and the medium-frequency induction furnace melting is to be delivered in the metal charge by the power of inductor with power supply, and the heating of metal furnace charge melts then and heats up.The preheating of metal charge, fusing, intensification are to be finished by inductor, so the good inductor of maintaining plays decisive role to the life-span of medium-frequency induction furnace.The inductor of medium-frequency induction furnace by very big electric current, produces very high heat this moment when smelting iron liquid, in order to take away the heat that inductor produces, inductor generally is to use water cooling.Medium-frequency induction furnace causes iron liquid seepage because a variety of causes furnace lining can crack and corrode if any big crackle, damages inductor when serious, at this moment, meets as high temperature iron liquid and cooling water, can set off an explosion the crisis personal safety.
For safe operation, generally all need to be provided with insulation, fire-resistant and resistant to elevated temperatures material between the inductor of medium-frequency induction furnace and the furnace lining.Original medium-frequency induction furnace at first need be coated with insulated paint and dries when brickwork on inductor, and then between inductor and furnace lining, lay mica sheet, asbestos cloth and glass wool cloth, to reach insulation, fire-resistant, resistant to elevated temperatures purpose.But the medium-frequency induction furnace brickwork time of this structure is longer, begins to need two days time to the medium-frequency induction furnace melting from brickwork, and the brickwork cycle is longer, influences the arrangement of ordinary production, and production efficiency can not effectively be brought into play.
The utility model content
At above-mentioned the deficiencies in the prior art, the technical problems to be solved in the utility model provides short medium-frequency induction furnace of a kind of simple in structure, brickwork time.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of medium-frequency induction furnace structure comprises furnace shell, furnace lining and inductor coil, and described inductor coil scribbles one deck coil dope layer between described furnace lining and the described inductor coil on described furnace lining.
Preferably, the bottom of described furnace lining is provided with the silk of reporting to the police, and described warning silk is connected with warning device.
Technique scheme has following beneficial effect: this medium-frequency induction furnace structure scribbles one deck coil dope layer between inductor coil and furnace lining; coil coating is by corundum based refractory materials; form through variable grain and quick hardening cement proportioning; have good insulating properties, very high refractoriness and crushing strength under high temperature; can effectively prevent iron liquid seepage; inductor coil is formed protection, prolong the service life of medium-frequency induction furnace.And the medium-frequency induction furnace of this structure need not to re-lay mica sheet, asbestos cloth and glass wool cloth when brickwork, can save the time of brickwork, shortens the brickwork cycle, enhances productivity.
Above-mentioned explanation only is the general introduction of technical solutions of the utility model, for can clearer understanding technological means of the present utility model, and can be implemented according to the content of specification, below with preferred embodiment of the present utility model and conjunction with figs. describe in detail as after.The specific embodiment of the present utility model is provided in detail by following examples and accompanying drawing thereof.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described in detail.
As shown in Figure 1, this medium-frequency induction furnace structure comprises furnace shell 5, furnace lining 1 and inductor coil 3, and furnace lining 1 is positioned at furnace shell 5, and inductor coil 3 scribbles one deck coil dope layer 2 between furnace lining 1 and the inductor coil 3 on furnace lining 1.The bottom of furnace lining 1 is provided with warning silk 4, and the silk 4 of reporting to the police is connected with the warning device (being to show among the figure) of outside.When furnace lining 1 had crackle molten iron seepage, the silk 4 of reporting to the police can in time feed back to warning device with signal made its warning, in time furnace lining was keeped in repair to remind the maintenance personal.
Coil dope layer 2 employed coating are formed through variable grain and quick hardening cement proportioning by corundum based refractory materials, have good insulating properties, very high refractoriness and crushing strength under high temperature, and its technical indicator is granularity: 0.08~0.26mm; Composition: Al 2O 382~91% SiO 22.0~7.0%; Refractoriness:>1790 ℃; Compressive resistance: 1500 ℃ * 3 hours>40MPa; Resistivity: 110 ℃>10 6Ω.This coil dope layer 2 can effectively prevent iron liquid seepage, and inductor coil 3 is formed protection, prolongs the service life of medium-frequency induction furnace.Investment cost of coil coating is not high, but and long period use, brickwork is all changed at every turn, need only light maintenance just can if any damaging part, can reduce the expense of brickwork, and need not to re-lay mica sheet, asbestos cloth and glass wool cloth, can save the time of brickwork, shorten the brickwork cycle, improved production efficiency.
According to test, adopt the medium-frequency induction furnace of this structure, the brickwork time can shorten to one day by original two days, again brickwork once, melting every day molten iron is by 40 tons as removing old furnace lining in average 28 days, then can increase by 480 tons of the smelting iron water yields whole year, as seen adopt the medium-frequency induction furnace of this kind structure that production efficiency is significantly improved.
More than medium-frequency induction furnace structure that the utility model embodiment is provided be described in detail; for one of ordinary skill in the art; thought according to the utility model embodiment; all can change to some extent in specific embodiments and applications; therefore this description only is used in the utility model embodiment is described; should not be construed as restriction of the present utility model, all any changes of being made according to the utility model design philosophy are all within protection domain of the present utility model.

Claims (2)

1. a medium-frequency induction furnace structure comprises furnace shell, furnace lining and inductor coil, and described inductor coil is characterized in that on described furnace lining: scribble one deck coil dope layer between described furnace lining and the described inductor coil.
2. medium-frequency induction furnace structure according to claim 1 is characterized in that: the bottom of described furnace lining is provided with the silk of reporting to the police, and described warning silk is connected with warning device.
CN2011200310137U 2011-01-28 2011-01-28 Structure of medium-frequency induction electric furnace Expired - Fee Related CN201954955U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200310137U CN201954955U (en) 2011-01-28 2011-01-28 Structure of medium-frequency induction electric furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200310137U CN201954955U (en) 2011-01-28 2011-01-28 Structure of medium-frequency induction electric furnace

Publications (1)

Publication Number Publication Date
CN201954955U true CN201954955U (en) 2011-08-31

Family

ID=44499064

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011200310137U Expired - Fee Related CN201954955U (en) 2011-01-28 2011-01-28 Structure of medium-frequency induction electric furnace

Country Status (1)

Country Link
CN (1) CN201954955U (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102534085A (en) * 2012-02-14 2012-07-04 李德全 Quantum melting type iron-ore furnace
CN102628649A (en) * 2012-05-04 2012-08-08 苏州罗卡节能科技有限公司 Medium frequency induction furnace
CN103245192A (en) * 2013-05-06 2013-08-14 湘潭市华星工贸有限公司 Medium-frequency induction furnace and blast furnace and medium-frequency induction furnace combined smelting system
CN104089476A (en) * 2014-08-04 2014-10-08 王太进 Method for using induction furnace for smelting iron alloy and dedicated induction furnace
CN106766898A (en) * 2017-03-29 2017-05-31 长沙昆拓铸造有限责任公司 A kind of Metal Melting intermediate frequency furnace
CN108531686A (en) * 2018-05-18 2018-09-14 广西长城机械股份有限公司 A kind of device of iron liquid sublimate processing
CN108588320A (en) * 2018-05-18 2018-09-28 广西长城机械股份有限公司 A kind of equipment of refining wear resistant cast iron
CN108660274A (en) * 2018-05-18 2018-10-16 广西长城机械股份有限公司 A kind of method of blowing argon gas refining rich chromium cast iron in medium-frequency induction furnace stove
CN112946013A (en) * 2021-01-14 2021-06-11 张贺邦 Thermal analysis method for cast alloy

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102534085B (en) * 2012-02-14 2016-03-02 李德全 Quantum melting type iron-ore furnace
CN102534085A (en) * 2012-02-14 2012-07-04 李德全 Quantum melting type iron-ore furnace
CN102628649A (en) * 2012-05-04 2012-08-08 苏州罗卡节能科技有限公司 Medium frequency induction furnace
CN103245192A (en) * 2013-05-06 2013-08-14 湘潭市华星工贸有限公司 Medium-frequency induction furnace and blast furnace and medium-frequency induction furnace combined smelting system
CN103245192B (en) * 2013-05-06 2015-09-02 湘潭市华星工贸有限公司 Intermediate frequency furnace and blast furnace-intermediate frequency furnace combination smelting system
CN104089476A (en) * 2014-08-04 2014-10-08 王太进 Method for using induction furnace for smelting iron alloy and dedicated induction furnace
CN104089476B (en) * 2014-08-04 2016-01-20 王太进 A kind of method of induction furnace ferroalloy smelting
CN106766898A (en) * 2017-03-29 2017-05-31 长沙昆拓铸造有限责任公司 A kind of Metal Melting intermediate frequency furnace
CN108531686A (en) * 2018-05-18 2018-09-14 广西长城机械股份有限公司 A kind of device of iron liquid sublimate processing
CN108588320A (en) * 2018-05-18 2018-09-28 广西长城机械股份有限公司 A kind of equipment of refining wear resistant cast iron
CN108660274A (en) * 2018-05-18 2018-10-16 广西长城机械股份有限公司 A kind of method of blowing argon gas refining rich chromium cast iron in medium-frequency induction furnace stove
CN112946013A (en) * 2021-01-14 2021-06-11 张贺邦 Thermal analysis method for cast alloy
CN112946013B (en) * 2021-01-14 2022-10-04 永嘉工力科技有限公司 Thermal analysis method for casting alloy

Similar Documents

Publication Publication Date Title
CN201954955U (en) Structure of medium-frequency induction electric furnace
CN103396140B (en) High-temperature walking beam furnace beam and column insulation lining slag-adhesion-preventing coating
CN103994663B (en) A kind of method extending medium-frequency induction furnace lining durability
CN101162636B (en) Induction coil protection layer for intermediate frequency stove
CN102225867B (en) Silicon carbide furnace door brick for ore-smelting electric furnace and preparation method thereof
CN201852439U (en) Electromagnetic induction smelting furnace
CN102080931A (en) High frequency induction aluminum melting furnace for die casting of aluminum
CN204718378U (en) A kind of coreless induction furnace
CN107062900B (en) A kind of alternating current arc smelting furnace
CN105036764A (en) Environmental protection material for high temperature smelting thermal insulation layer
CN209263654U (en) A kind of electric magnesite-smelting furnace furnace shell device with energy-saving function
CN106282635B (en) A kind of alloyed oxide complex phase thermal storage refractory and preparation method thereof
CN103388055B (en) Furnace beam and vertical column fire-resistant thermal insulation lining structure of walking beam furnace for heating high-temperature oriented silicon steel and manufacturing method of structure
CN202347057U (en) Trolley type heat treatment resistance furnace
CN204329599U (en) A kind of insulation of the height for the production of metal-powder intermediate frequency furnace
CN204621065U (en) A kind of clean type insulation ladle
CN202066345U (en) Smelting furnace suitable for copper alloy furnace liner
CN108083825B (en) Quick-drying self-flowing castable for permanent layer of regenerated ladle
CN107162432B (en) A kind of device of liquid blast furnace production mineral wool
CN201302371Y (en) An electric heating holding furnace for manufacturing aluminum alloy plate
CN101519761A (en) Steel-wire galvanizing zinc-melting device and pouring material thereof
CN206399183U (en) A kind of electromagnetic induction aluminium melting furnace
CN201368667Y (en) Electric heating holding furnace
CN206362176U (en) Molten zinc holding furnace
CN216712196U (en) Oriented silicon steel full-hydrogen type high-temperature bell-type furnace outer cover

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110831

Termination date: 20200128