CN201824130U - Special machine for automatically producing R-S lines of electric dust collector - Google Patents
Special machine for automatically producing R-S lines of electric dust collector Download PDFInfo
- Publication number
- CN201824130U CN201824130U CN2010201897168U CN201020189716U CN201824130U CN 201824130 U CN201824130 U CN 201824130U CN 2010201897168 U CN2010201897168 U CN 2010201897168U CN 201020189716 U CN201020189716 U CN 201020189716U CN 201824130 U CN201824130 U CN 201824130U
- Authority
- CN
- China
- Prior art keywords
- lines
- dust collector
- electric dust
- line
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses a special machine for automatically producing R-S lines of an electric dust collector. The special machine consists of a transmission mechanism, a spot welding machine, a feeding device, an electrical control cabinet, a forming machine, a transmission device, a heading machine, a power supply box, a guide wheel set and a machine frame, and is customized for improved R-S lines of the electric dust collector. The improved R-S lines of the electric dust collector are optimized products of conventional R-S lines, which are applied for the national patent as a separate case. In the utility model, the traditional technology is improved; a special feeding mechanism, an automatic feeding device for thin-type sheet iron small parts, has already been applied for the national patent as a separate case; and signals from various channels are transmitted to a PLC (Programmable Logic Controller) for analysis and comparison by adopting the sensing technology, programs are set through the PLC to achieve process control, disordered, dispersed and cumbersome production procedures are integrated, and the finished products of improved R-S lines can be output so long as toothed slabs and tube blanks are input. The special machine for automatically producing R-S lines of the electric dust collector has the advantages of improved production efficiency, product quality and production environment, reduced labor intensity, energy conservation and consumption reduction, as well as lowered manufacturing cost.
Description
Technical field
The utility model relates to a kind of special plane of automatic production R-S line for electric dust collector.
Background technology
The R-S line is one of electric cleaner cathode line commonly used, employed its version of R-S line of electric cleaner is more at present, but can be divided into two kinds of integral assembly welding and split assembly weldings substantially, and the former ties up to punching out two and half slit bamboo or chopped woods on the piece sheet material, through the welding gained that is shaped, stock utilization is very low; Latter awns tooth, pipe and tube connector are all made separately, carrying out assembly welding then forms, generally need experience tube rolling base, piece together pipe, tube connector punching out, assemble tube connector, towards operations such as awns tooth, the shaping of awns tooth, the welding of awns tooth, the technology more complicated, production process is also quite backward, and is wherein comparatively loaded down with trivial details with punching out, shaping, the welding of awns tooth especially; The punching out of awns tooth needs the branch twice to machine with shaping, welding then adopts many mash welders to be finished by many people's operations, tooth pitch is by artificial latch location, production efficiency is low, and labor strength is big, owing to be mingled with manual composition, quality fluctuation is bigger, so no matter be to consider from output and quality aspect, all follow the development of existing social demand and production technology incompatible, how just can reduce cost and to improve output and quality? it is extremely urgent to solve this day apparent distinct issues.
Summary of the invention
The utility model provides a kind of special plane of automatic production R-S line for electric dust collector.For satisfying the technological requirement that the R-S line automation is produced, under the prerequisite that takes into full account factors such as stock utilization, connection reliability, adaptation automated production condition, the structure of former R-S line has been done optimization process; Adjusted R-S line is formed by the pipe welding of awns tooth and band tube connector, and combination property has had lifting preferably, and we are referred to as electric cleaner modified form R-S line (separate case is declared national patent).
The utility model is accurate customized to modified form R-S line automated production special plane, each procedure that it will produce the R-S line organically combines by production procedure, make to remove towards awns tooth gear piece and all process steps that rolls, pieces together the pipe and all on this special plane, finish automatically, the location is correct, and the awns tooth is evenly distributed, and welding is reliable, automaticity is higher, output and quality all increase significantly, and have also improved production environment simultaneously, have reduced manufacturing cost.Also the rolling of pipe and welding can be extended at the front end of special plane, but special plane self capacity need increase a lot.
In order to address the above problem, the utility model is achieved through the following technical solutions, it is made up of transmission mechanism, mash welder, pay-off, electrical control cabinet, forming machine, transmitting device, heading machine, headstock, guide wheel group, frame, and main line and side line are horizontal arranged at right angles; Put equipment in turn by defeated tooth, spot welding, shaping, pressure head, punching operation, arrange in pairs or groups interlaced arrangement in main line frame both sides before and after two mash welders and two pay-offs, two forming machine interlaced arrangement are in the both sides of main line frame, two heading machines are arranged symmetrically in the both sides of side line frame, the interspersed centre that is distributed in production line of guide wheel group.Electrical control cabinet has comprised the whole electric control system of special plane equipment, use sensing technology, establish sensor, each road signal is transferred to PLC analyses and compares in each procedure monitoring point, carry out process control by the PLC setting program, to coordinate and to control the action of each mechanism of special plane.Headstock mainly provides the required power of guide wheel group, and transmission speed can be according to actual needs regulated and control by electric; Mash welder, forming machine, heading machine can be selected general mash welder, punch press, hydraulic press etc. for use, mate according to power demand, and dispose suitable some soldering tip, drawing moulds of industrial equipment.Pay-off is that the awns tooth that will integrate in order is delivered to welding post on request, and transmission mechanism can be hydraulic pressure, pneumatic or machine driving.For carrying thin slice awns tooth to have certain degree of difficulty, the utility model adopts special feed mechanism, and a kind of automatic feeding device of thin type sheet iron piece (division is declared national patent) no longer elaborates here, and the place of relating to is called for short pay-off in the literary composition.Guide wheel group and transmitting device are two vertical and horizontal implementation mechanisms, and guide wheel group is driven by the kinetic energy of headstock output, relies on the frictional force between hub surface and pipe that pipe is moved forward; Transmitting device is with the transmission mechanism of pipe lateral transfer to heading machine, is regardless of transmission form.
The coordination of each inter process of production equipment and positioning control are controlled by electrical control cabinet, do one below in conjunction with the production process of modified form R-S line and simply introduce.The switch in opening device power supply and each sensing loop at first, awns tooth plain film is put into pay-off on request, putting frame through pipe rolling and welding, one end of pipe is introduced first guide wheel group of the place ahead, pipe is moved along main line by the effect of guide wheel group frictional force, when the 1st sensor obtains the pipe front end signal on the main line, guide wheel group stops operating, the welding position of the 1st awns tooth and the 2nd awns tooth is in just in time that (annotate: the priority of awns tooth welding can set up on their own according to the equipment putting position, and the statement here is just in order to say something on the central cross-section of default pay-off and mash welder.), signal is instruction pay-off and mash welder successive relay trip after PLC handles, and finishes the defeated tooth and the welding of the 1st awns tooth and the 2nd awns tooth.Then guide wheel group starts once again, pipe continues to move ahead, when the 2nd sensor obtains the pipe front end signal, begin the 3rd awns tooth and the 4th awns tooth are failed tooth and welding, follow successively in progressive, when n sensor obtained the pipe front end signal, the 1st awns tooth and the 2nd awns tooth entered the shaping district of forming machine, are shaped when repeating above-mentioned circulation to finish 2n-1 awns tooth and the defeated tooth welding of 2n awns tooth and to the 1st awns tooth and the 2nd awns tooth; Pipe moves, stops, defeated tooth, spot welding, reset, whole procedure such as shaping all depends on the ruly regulation and control of PLC.After last awns tooth shaping is finished on the pipe, the only remaining pressure head of modified form R-S line, punching operation, the main line tip sensor is the transmitting device action after obtaining the pipe front end signal, pipe is laterally transported to the heading machine that is arranged on the side line carry out pressure head, punching, the production process of polar curve just was through with after two ends pressure head, punching finished, and whole flow process only one man operation gets final product.
Description of drawings
Fig. 1 arranges sketch for the utility model.
Fig. 2 is the utility model electric control system schematic diagram.
Fig. 3 is a modified form R-S line schematic diagram.
Fig. 4 is an integral assembly welding type R-S line schematic diagram.
Fig. 5 is a split assembly welding type R-S line schematic diagram.
Fig. 6 is a pay-off work schematic diagram.
Among the figure 1, transmission mechanism; 2, awns tooth; 3, pipe; 4, mash welder; 5, pay-off; 6, electrical control cabinet; 7, forming machine; 8, transmitting device; 9, heading machine; 10, modified form R-S line; 11, headstock; 12, guide wheel group; 13, frame; 6-1, Programmable Logic Controller PLC; [6-T1], [6-T2] ... [6-Tn-1], [6-Tn] sensor.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described: electrical control cabinet [6] has comprised the whole electric control system of special plane equipment, comprises Programmable Logic Controller PLC[6-1], sensor [6-T1], [6-T2] ... [6-Tn-1], [6-Tn] etc.Special plane adopts PLC[6-1] setting program carries out process control, establish in each procedure monitoring point sensor [6-Tn] (n=1,2,3 ...), each road signal is transferred to PLC[6-1] analyse and compare, to coordinate and to control the action of each mechanism.Headstock [11] mainly provides the required power of guide wheel group [12], and transmission speed can be according to actual needs regulated and control by electric; Mash welder [4], forming machine [7], heading machine [9] can be selected general mash welder, punch press, hydraulic press etc. for use, mate according to power demand, and dispose suitable some soldering tip, drawing moulds of industrial equipment.Transmission mechanism [1] is that one group of pass is conjuncted with pay-off [5], the effect of pay-off [5] is that the awns tooth [2] of given shape is transported to welding post on request in an orderly manner, transmission mechanism [1] can be hydraulic pressure, pneumatic or machine driving, mainly provides pay-off [5] to carry the kinetic energy of awns tooth [2].The design of pay-off [5] division is handled, and no longer sets forth here.Guide wheel group [12] and transmitting device [8] are two vertical and horizontal implementation mechanisms, guide wheel group [12] is driven by the kinetic energy of headstock [11] output, wheel-rim shape and pipe [3] circular arc matches, and relies on the frictional force between hub surface and pipe [3] that pipe [3] is moved forward; Transmitting device [8] is that pipe [3] back lateral transfer to the heading machine [9] of decorating at awns tooth [2], be shaped is carried out the drawing head and towards the mechanism of connecting hole, is regardless of transmission form, can be chain transmission, band transmission, frictional drive or other forms of transmission.
The production equipment of the utility model combination is put in turn by modified form R-S line [10] production process, and two mash welders [4] are arranged in pairs or groups interlaced arrangement in main line frame [13] both sides with two pay-offs [5] front and back, bear the assembly welding of pipe [3] both sides awns teeth [2]; And then two forming machines [7] interlaced arrangement is responsible for the awns tooth [2] on the shaping pipe [3] in the both sides of main line frame [13]; Follow the below that is arranged in main line and side line intersection frame [13] by transmitting device [8], be responsible for lateral transfer pipe [3] to heading machine [9] and locate; Moreover be the both sides that two heading machines [9] are arranged symmetrically in side line frame [13], be responsible for the compacting and the punching of pipe [3] two ends connector; Pipe [3] is worked to carry, is connected, transmits in the interspersed centre that is distributed in production line of guide wheel group [12].
The utility model has been done improvement to the technology of traditional mode of production R-S line for electric dust collector, messy, dispersion, loaded down with trivial details production process are combined, form a special mechanical equipment of producing R-S line for electric dust collector automatically, input awns tooth plain film and pipe are exportable modified form R-S line finished product.Improved production efficiency and product quality, improved production environment, greatly reduced labor strength, and the energy-saving and cost-reducing manufacturing cost that makes descends, reached its intended purposes.
Claims (2)
1. special plane of automatically producing R-S line for electric dust collector, it is characterized in that being made up of transmission mechanism, mash welder, pay-off, electrical control cabinet, forming machine, transmitting device, heading machine, headstock, guide wheel group, frame, main line and side line are horizontal arranged at right angles; Put equipment in turn by defeated tooth, spot welding, shaping, pressure head, punching operation, arrange in pairs or groups interlaced arrangement in main line frame both sides before and after two mash welders and two pay-offs, two forming machine interlaced arrangement are in the both sides of main line frame, two heading machines are arranged symmetrically in the both sides of side line frame, the interspersed centre that is distributed in production line of guide wheel group.
2. the special plane of a kind of automatic production R-S line for electric dust collector according to claim 1, it is characterized in that described guide wheel group is driven by the kinetic energy of headstock output, wheel-rim shape and pipe circular arc match, and rely on the frictional force between hub surface and pipe that pipe is moved forward.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010201897168U CN201824130U (en) | 2010-04-28 | 2010-04-28 | Special machine for automatically producing R-S lines of electric dust collector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010201897168U CN201824130U (en) | 2010-04-28 | 2010-04-28 | Special machine for automatically producing R-S lines of electric dust collector |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201824130U true CN201824130U (en) | 2011-05-11 |
Family
ID=43962688
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2010201897168U Expired - Fee Related CN201824130U (en) | 2010-04-28 | 2010-04-28 | Special machine for automatically producing R-S lines of electric dust collector |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN201824130U (en) |
-
2010
- 2010-04-28 CN CN2010201897168U patent/CN201824130U/en not_active Expired - Fee Related
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN202014067U (en) | Octagonal junction box | |
CN102430656A (en) | Automatic assembly device of captive nut | |
CN202825222U (en) | Automatic production line for H-shaped steel member | |
CN201669583U (en) | Automatic production device of double-groove sleeve rings | |
CN204397043U (en) | Pipe cutting machine | |
CN105312907B (en) | A kind of ladder Continuous maching production line | |
CN201757846U (en) | Automatic producing device for bearing retainer | |
CN204892632U (en) | A novel edge rolling mechanism for automatic edge rolling machine | |
CN201950381U (en) | Section bar cutting production line | |
CN206047533U (en) | A kind of equipment that micromachine main shaft can be pressed into shell | |
CN201824130U (en) | Special machine for automatically producing R-S lines of electric dust collector | |
CN202317575U (en) | Tube bank assembly clamping fixture | |
CN2543651Y (en) | Welding-ring forming machine | |
CN101862958B (en) | Special machine for producing R-S line for electric dust collector automatically | |
CN201807652U (en) | Tie body punching device for stainless steel cable tie | |
CN201760930U (en) | Compound die for simultaneously half cutting and through cutting multilayer material | |
CN203459599U (en) | Automatic start point cutting off device of looped welding machine | |
CN102806463A (en) | Special assembling device for three-piece F-joints | |
CN101863074A (en) | Automatic tile press of glazed tile | |
CN202377406U (en) | Automation device for assembling cage nuts | |
CN201931218U (en) | Straight bead welding machine | |
CN201871878U (en) | Short circuit ring welding machine | |
CN201755527U (en) | Improved R-S line of an electric dust precipitator | |
CN202263869U (en) | Novel automatic iron railing stool manufacturing machine | |
CN101895177A (en) | Fully automatic short circuit ring welding machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20120428 |