CN201267870Y - Tilting type metal mold casting device - Google Patents
Tilting type metal mold casting device Download PDFInfo
- Publication number
- CN201267870Y CN201267870Y CNU2008201533906U CN200820153390U CN201267870Y CN 201267870 Y CN201267870 Y CN 201267870Y CN U2008201533906 U CNU2008201533906 U CN U2008201533906U CN 200820153390 U CN200820153390 U CN 200820153390U CN 201267870 Y CN201267870 Y CN 201267870Y
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- rotary table
- counterdie
- fixed
- decelerator
- support
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Abstract
The utility model relates to a tilt metal typed casting device, which can be applied to the production of aluminum alloy castings. The device comprises a base, a rotating working table, an air cylinder, a reducer, a tundish and a control unit; wherein, the connecting shaft of the rotating working table is connected with the base through a bearing and is further connected with the reducer; a lower air cylinder is fixed right under a fixed plate beneath a lower die; the lower die is connected with the rotating working table through a lateral positioning plate; the central part of the upper end face of an upper die is vertically connected with an upper cylinder through a flange; the upper air cylinder is fixed on the top center of the rotating working table; and the control unit is fixed on the right of the base. The device of the utility model can accurately control the pouring speed and angle through an electric control system, ensure the stable pouring process and eventually achieve the progressive solidification of the castings. Using in the production of aluminum alloy castings, the device has high production efficiency and high production yield and can obtain high-quality castings.
Description
Technical field
The utility model relates to a kind of casting device, particularly a kind of tilting type permanent mold casting device.
Background technology
In modern industry is produced, metal mold gravity casting be the most frequently used be one of casting technique, its characteristics are that operation is simple, die manufacturing cycle is short, development cost is low.Thereby many middle-size and small-size producers adopt metal mold gravity casting to produce, and have shortened the Development and Production cycle of new product greatly, instant effect, the suitable needs that put goods on the market fast.Existing gravitational casting equipment mainly contains two kinds: tilting type and non-tilting type, tilting type can well solve the feeding problem of casting solidification process and can reduce labour intensity, so the range of application non-tilting type that compares is extensive.
The tilting type Gravity casting machines generally comprises base, workbench, pumping mode mechanism and inclining rotary mechanism at present, has and verts and demoulding functions.Existing inclining rotary mechanism mainly is based on hydraulic mechanism, realizes that by oil cylinder and corresponding hydraulic pressure the ejecting type of equipment verts under the control of control valve or choke valve, and somatotype generally adopts horizontal parting.Therefore but the oil in the hydraulic system is that certain compressibility is arranged, and occurs leakage phenomenon easily, and it is fixed than transmission to be difficult for realizing, does not have Electric Machine Control convenient to the control of the concrete anglec of rotation; And owing to oil viscosity is that change along with temperature changes, so be difficult under the environment of high temperature, working.
Summary of the invention
The purpose of this utility model provides a kind of tilting type permanent mold casting device, and has rotary table, the demoulding, ejects and clamping, thereby solves the technical deficiency of existing equipment and a kind of new power delivery mode is provided.
The purpose of this utility model is achieved through the following technical solutions.
A kind of tilting type permanent mold casting device, it is by support (1), drive motors (2), rotary table (3), lower cylinder (4), side location-plate (5), tundish (6), control module (7), decelerator (8), upper cylinder (9), patrix (10), counterdie (11) and knock-pin (12) are formed, it is characterized in that: the connecting axle of rotary table (3) is connected on the support (1) by bearing, the connecting axle right-hand member is connected with decelerator (8), and drives the revolution that decelerator (8) is realized rotary table (3) by the drive motors (2) that is positioned at bottom, support right side through the tep reel transmission; Lower cylinder (4) be fixed on the counterdie bottom plate under, knock-pin (12) vertically is placed on the bottom plate of counterdie (11), the both sides of counterdie (11) link to each other with rotary table (3) by side location-plate (5), the running channel oral area position, front of counterdie (11) and tundish (6) water that the road junction is connected and by bolt that tundish (6) is fixing, the centre, upper surface of patrix (10) is by ring flange and vertical linking to each other of upper cylinder (9), and upper cylinder (9) is fixed in the top center of rotary table (3) by two location-plates; Control module (7) is fixed on the right side of support (1).
Described rotary table (3) is to control drive motors (2) and decelerator (8) by the singlechip control chip in the control module (7), thereby realize the spinning movement of rotary table (3) variable-ratio, and can in 0 ° to 90 ° scope, realize being provided with the start angle and the pitch velocity in arbitrarily angled stage arbitrarily.
Tilting type permanent mold casting apparatus features of the present utility model is: rotary table is installed on the support by a gyroaxis, drive motors drives turbine and worm by the band transmission, and drive the gyroaxis be installed on the support, thereby realize the revolution action of rotary table by turbine and worm.In the cast cavity filling process, rotary table is under the driving of drive motors, be rotated around its gyroaxis according to the running code that writes, operation code not only can be controlled speed of gyration, the segmentation speed change can also be carried out, thereby the filling speed of aluminium liquid and the process of setting of control foundry goods can be changed.
Mould assembly process of the present utility model is to be connected with cylinder by template, upper cylinder is connected with the metal mold patrix by ring flange, lower cylinder is connected with bed die by bottom plate, after the cast operation is finished, upwards drive the patrix motion by the upper cylinder push rod and realize the demoulding, the push rod of lower cylinder moves upward then, drives knock-pin foundry goods is ejected from mould.
Because the utilization of above-mentioned technical scheme, the utility model has following advantage compared with prior art:
1. the driving transfer mode of rotary table of the present utility model is to adopt motor as rotary motive power, and slow down with turbine and worm, change original workbench and ejected the situation that is used as rotary motive power by hydraulic pressure, thereby the revolute function of simpler and easy realization equipment, and can directly set the rotary speed and the anglec of rotation of casting process different phase.Program by compiling is precisely controlled aluminium liquid is controlled foundry goods in the poring rate of different rotary angle the situation of solidifying; Be adapted to produce the foundry goods of various complexity, obtain the product of good quality.
2. ring flange is directly to be connected with the metal patrix in the mould assembly device of the present utility model, and realizes the demoulding and matched moulds motion by the upper cylinder that connects, and counterdie is fixed on the rotation platform by the side location-plate, thereby can realize vertical-parting.Lower cylinder be fixed on the counterdie bottom plate under, the push rod of lower cylinder moves upward and drives knock-pin and eject foundry goods smoothly, takes out foundry goods by manipulator then.Thereby the oil leakage phenomenon that has occurred easily when having avoided by hydraulic pressure as power.
Description of drawings
Fig. 1 is a structural principle sketch of the present utility model.
Each digital code is expressed as follows among the figure:
1. support 2. drive motors 3. rotary tables 4. lower cylinders 5. side location-plates 6. tundish 7. control modules 8. decelerators 9. upper cylinders 10. patrixes 11. counterdies 12. knock-pins.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in detail.
Tilting type permanent mold casting device of the present utility model, it comprises support 1, rotary table 3, rotary drive mechanism, electrical control mechanism.Rotary table comprises that fixedly counterdie moves forward and backward the side location-plate 5 of location, base plate, lower cylinder 4, counterdie 11, the patrix 10 that support ejects foundry goods and the upper cylinder 9 of realizing taking off patrix.Patrix is realized the action of the demoulding and matched moulds by upper cylinder 9, counterdie maintains static, be positioned at the center of effort position of three knock-pins 12 at the push rod of lower cylinder 4, the push rod by lower cylinder 4 promotes knock-pin 12 bottoms and realizes foundry goods is ejected action from the counterdie die cavity, can realize ejecting foundry goods.Rotary drive mechanism comprises drive motors 2, tep reel transmission and turbine and worm decelerator 8, and the connecting axle of rotary table 3 is connected with decelerator 8.In control module 7, compile needed running program before the cast earlier, after compiling is finished aluminium liquid is shifted a part in tundish 6 from bulk container, press in the control module 7 and open, chip in control module will send pulse signal, and be delivered to drive motors 2, drive motors 2 begins to be rotated according to the frequency of pulse signal after receiving signal, be transferred to turbine and worm decelerator 8 by tep reel then, at last by connecting axle driven rotary workbench 3 rotations that link to each other with decelerator 8, because frequency and the quantity can setting pulse signal in the chip sent, therefore can realize entering in the mold cavity by the inclined casting that the aluminium liquid in the bag 6 that mediates is spent variable velocity by program from 0 to 90 in advance, finish cast and stay mould after a period of time, backwater mean place again reverses, patrix is opened, and counterdie ejects foundry goods by lower cylinder, takes out foundry goods, spray paint, and then the downward matched moulds of patrix is finished whole casting process.
Claims (2)
1, a kind of tilting type permanent mold casting device, it is by support (1), drive motors (2), rotary table (3), lower cylinder (4), side location-plate (5), tundish (6), control module (7), decelerator (8), upper cylinder (9), patrix (10), counterdie (11) and knock-pin (12) are formed, it is characterized in that: the connecting axle of rotary table (3) is connected on the support (1) by bearing, the connecting axle right-hand member is connected with decelerator (8), and drives the revolution that decelerator (8) is realized rotary table (3) by the drive motors (2) that is positioned at bottom, support right side through the tep reel transmission; Lower cylinder (4) be fixed on the counterdie bottom plate under, knock-pin (12) vertically is placed on the bottom plate of counterdie (11), the both sides of counterdie (11) link to each other with rotary table (3) by side location-plate (5), the running channel oral area position, front of counterdie (11) and tundish (6) water that the road junction is connected and by bolt that tundish (6) is fixing, the centre, upper surface of patrix (10) is by ring flange and vertical linking to each other of upper cylinder (9), and upper cylinder (9) is fixed in the top center of rotary table (3) by two location-plates; Control module (7) is fixed on the right side of support (1).
2, tilting type permanent mold casting device according to claim 1, it is characterized in that: described rotary table (3) is to control drive motors (2) and decelerator (8) by the singlechip control chip in the control module (7), thereby realize the spinning movement of rotary table (3) variable-ratio, and can in 0 ° to 90 ° scope, realize being provided with the start angle and the pitch velocity in arbitrarily angled stage arbitrarily.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201533906U CN201267870Y (en) | 2008-09-24 | 2008-09-24 | Tilting type metal mold casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201533906U CN201267870Y (en) | 2008-09-24 | 2008-09-24 | Tilting type metal mold casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201267870Y true CN201267870Y (en) | 2009-07-08 |
Family
ID=40840448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201533906U Expired - Fee Related CN201267870Y (en) | 2008-09-24 | 2008-09-24 | Tilting type metal mold casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201267870Y (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069181A (en) * | 2011-01-21 | 2011-05-25 | 苏州苏铸成套装备制造有限公司 | Drum ladle device |
| CN102139366A (en) * | 2011-01-13 | 2011-08-03 | 河南中色赛尔工业炉有限公司 | Flexible hot molten metal transferring joint |
| CN104128597A (en) * | 2014-08-19 | 2014-11-05 | 株洲优瑞科有色装备有限公司 | Driving device of cast anode plate tundish and casting method for driving tundish through driving device |
| CN104588625A (en) * | 2014-12-18 | 2015-05-06 | 济南圣元机械工程有限公司 | Gravity casting machine conducting tilting motion and tilting motion hydraulic control system of gravity casting machine. |
| CN105033178A (en) * | 2015-08-15 | 2015-11-11 | 重庆市合川区云天机械制造有限公司 | Pump bushing sand mold device capable of achieving rapid demoulding |
| CN106623808A (en) * | 2016-12-22 | 2017-05-10 | 上海爱仕达汽车零部件有限公司 | Quiescent pouring die for aluminum alloy steering gear case |
| CN106734955A (en) * | 2016-12-22 | 2017-05-31 | 上海爱仕达汽车零部件有限公司 | A kind of aluminium alloy steering gear housing casting process |
| CN107671274A (en) * | 2017-08-09 | 2018-02-09 | 浙江万丰科技开发股份有限公司 | Gear wheel servo overturns gravity machine |
| CN109530666A (en) * | 2019-01-24 | 2019-03-29 | 江苏天宏机械工业有限公司 | A kind of large size tilted casting machine |
| CN110978406A (en) * | 2019-12-24 | 2020-04-10 | 山东桑园塑胶股份有限公司 | PVC hardboard mirror surface mould |
| CN111451477A (en) * | 2020-05-14 | 2020-07-28 | 夏三头 | Aluminum alloy die-casting system and method |
| CN111590057A (en) * | 2020-06-08 | 2020-08-28 | 陈烁 | Gravity pouring equipment convenient to adjust pouring model angle |
| CN114309486A (en) * | 2021-12-30 | 2022-04-12 | 无锡蕾菲赛尔机械科技有限公司 | Pneumatic equipment for pattern block mold casting and demolding |
| CN114850410A (en) * | 2022-05-24 | 2022-08-05 | 常州工学院 | Rail transit braking part casting mold |
-
2008
- 2008-09-24 CN CNU2008201533906U patent/CN201267870Y/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102139366A (en) * | 2011-01-13 | 2011-08-03 | 河南中色赛尔工业炉有限公司 | Flexible hot molten metal transferring joint |
| CN102139366B (en) * | 2011-01-13 | 2012-10-31 | 河南中色赛尔工业炉有限公司 | Flexible hot molten metal transferring joint |
| CN102069181A (en) * | 2011-01-21 | 2011-05-25 | 苏州苏铸成套装备制造有限公司 | Drum ladle device |
| CN104128597A (en) * | 2014-08-19 | 2014-11-05 | 株洲优瑞科有色装备有限公司 | Driving device of cast anode plate tundish and casting method for driving tundish through driving device |
| CN104128597B (en) * | 2014-08-19 | 2016-05-25 | 株洲优瑞科有色装备有限公司 | The drive unit of casting positive plate tundish and the casting method of driving tundish thereof |
| CN104588625A (en) * | 2014-12-18 | 2015-05-06 | 济南圣元机械工程有限公司 | Gravity casting machine conducting tilting motion and tilting motion hydraulic control system of gravity casting machine. |
| CN105033178A (en) * | 2015-08-15 | 2015-11-11 | 重庆市合川区云天机械制造有限公司 | Pump bushing sand mold device capable of achieving rapid demoulding |
| CN106734955A (en) * | 2016-12-22 | 2017-05-31 | 上海爱仕达汽车零部件有限公司 | A kind of aluminium alloy steering gear housing casting process |
| CN106623808A (en) * | 2016-12-22 | 2017-05-10 | 上海爱仕达汽车零部件有限公司 | Quiescent pouring die for aluminum alloy steering gear case |
| CN107671274A (en) * | 2017-08-09 | 2018-02-09 | 浙江万丰科技开发股份有限公司 | Gear wheel servo overturns gravity machine |
| CN109530666A (en) * | 2019-01-24 | 2019-03-29 | 江苏天宏机械工业有限公司 | A kind of large size tilted casting machine |
| CN110978406A (en) * | 2019-12-24 | 2020-04-10 | 山东桑园塑胶股份有限公司 | PVC hardboard mirror surface mould |
| CN110978406B (en) * | 2019-12-24 | 2021-09-21 | 山东桑园塑胶股份有限公司 | PVC hardboard mirror surface mould |
| CN111451477A (en) * | 2020-05-14 | 2020-07-28 | 夏三头 | Aluminum alloy die-casting system and method |
| CN111590057A (en) * | 2020-06-08 | 2020-08-28 | 陈烁 | Gravity pouring equipment convenient to adjust pouring model angle |
| CN114309486A (en) * | 2021-12-30 | 2022-04-12 | 无锡蕾菲赛尔机械科技有限公司 | Pneumatic equipment for pattern block mold casting and demolding |
| CN114850410A (en) * | 2022-05-24 | 2022-08-05 | 常州工学院 | Rail transit braking part casting mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090708 |