CN209950360U - Electromagnetic cut tobacco drying equipment - Google Patents
Electromagnetic cut tobacco drying equipment Download PDFInfo
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- CN209950360U CN209950360U CN201822166434.5U CN201822166434U CN209950360U CN 209950360 U CN209950360 U CN 209950360U CN 201822166434 U CN201822166434 U CN 201822166434U CN 209950360 U CN209950360 U CN 209950360U
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Abstract
The utility model relates to an electromagnetism cut-tobacco drying equipment belongs to tobacco processing technology field, including cut-tobacco drying roller, bearing roller, cylinder outer lane ring gear, driving motor, control system, electromagnetism device, support that generates heat. The support is characterized in that supporting rollers which are arranged in pairs are respectively installed at two ends of the top of the support, two ends of the cut-tobacco drying roller are arranged on the supporting rollers through outer ring rings, a roller outer ring toothed ring is arranged at one end of the cut-tobacco drying roller, a driving gear of a driving motor installed on the support is meshed with the roller outer ring toothed ring, an electromagnetic heating device is installed below the cut-tobacco drying roller, and the electromagnetic heating device and the driving motor are connected with a control system. The utility model has the advantages of simple structure, the controllability is strong, is convenient for meet with intelligent control system, uses this equipment to carry out getting rid of pipe tobacco moisture simultaneously, avoids using the heat energy conversion of steam, need not construct the boiler steam system alone in the use, and it is higher to have thermal efficiency, reduces the emission, realizes energy saving and emission reduction's environmental protection requirement to and high-efficient lean process control.
Description
Technical Field
The utility model relates to a tobacco processing technology field, specifically speaking relates to an electromagnetic heating cut-tobacco drying equipment.
Background
In the tobacco processing process, the tobacco shred making process is a very important and critical link and plays a decisive role in the inherent quality of products. Particularly, in the tobacco shred making process, the cut tobacco drying procedure is one of the key procedures in the cigarette tobacco shred making production process, has important influence on the change of the cut tobacco quality, and at present, the main cut tobacco drying equipment at home and abroad has two types of roller drying and airflow drying. The roller drying equipment serving as the cut tobacco drying equipment, also called a sheet cut tobacco drying machine, is important and key equipment for cut tobacco processing with long application time and common use, and mainly has the functions of removing moisture in cut tobacco and improving the sensory quality of the cut tobacco.
The heat energy of the sheet tobacco dryer is provided as high-pressure steam which is converted into hot air through heat exchange equipment, the hot air is transmitted to the sheet through a pipeline, and the tobacco shreds are heated to remove moisture of the sheet so as to achieve the purpose of drying the tobacco shreds. However, the equipment is required to rely on high-pressure steam when in use, a large boiler needs to be separately constructed when the high-pressure steam is provided, the boiler belongs to special equipment, the construction and approval are strict, meanwhile, the use of the boiler has great influence on environmental emission, the production and operation costs are high, and the maintenance cost is also high; on the other hand, the pipe structure of the cut-tobacco drier adopting steam as a heat source is complex, the precision requirement of the interface is high, the leakage inside the cut-tobacco drier is difficult to find, the heat energy conversion efficiency is not high, and the control is complex.
Disclosure of Invention
In order to overcome the problem that exists among the background art, the utility model provides an electromagnetic heating cut tobacco equipment, simple structure, the controllability is strong, be convenient for meet with intelligent control system, use this equipment to carry out getting rid of pipe tobacco moisture simultaneously, avoid using the heat energy conversion of steam, need not construct boiler steam system alone in the use, it is higher to have thermal efficiency, reduces the emission, realizes energy saving and emission reduction's environmental protection requirement to and high-efficient lean process control.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
the electromagnetic tobacco shred drying equipment comprises a tobacco shred drying roller 1, a carrier roller 2, a roller outer ring toothed ring 3, a driving motor 4, a control system 5, an electromagnetic heating device 7 and a support 8, wherein the carrier roller 2 arranged in pairs is respectively installed at two ends of the top of the support 8, outer ring rings arranged at two ends of the tobacco shred drying roller 1 are arranged on the carrier roller 2, the roller outer ring toothed ring 3 is arranged at one end of the tobacco shred drying roller 1, the driving motor 4 is fixedly installed on the support 8, a driving gear of the driving motor 4 is meshed with the roller outer ring toothed ring 3, the electromagnetic heating device 7 is installed below the tobacco shred drying roller 1, the electromagnetic heating device 7 is fixedly installed on the support 8, and the electromagnetic heating device 7 and the driving motor 4 are connected with the control system 5.
Furthermore, the electromagnetic cut-tobacco drying equipment further comprises a moisture removing system 10 connected with the cut-tobacco drying roller 1, the moisture removing system 10 is installed above the feeding hole of the cut-tobacco drying roller 1 and communicated with the inside of the cut-tobacco drying roller 1, and the moisture removing system 10 is connected with the control system 5.
Further, the top of the bracket 8 is obliquely arranged, and the inclination angle is 2 degrees.
Further, the electromagnetic heating device 7 comprises 9 heating panels which are in a saddle-shaped structure, wherein 3 heating panels are positioned under the cut-tobacco drying roller 1 and are uniformly distributed in the axial direction of the cut-tobacco drying roller 1; 3 electromagnetic heating devices 7 are respectively and uniformly distributed on two sides of the lower part of the cut-tobacco drying roller 1 in the axial direction.
Further, the heating panel comprises a heating plate 12, four groups of electromagnetic coils 13, a temperature sensor 14 and a magnetic stripe 15, the four groups of electromagnetic coils 13 are uniformly distributed on the heating plate 12, each group of electromagnetic coils 13 is respectively connected with the control system 5, the temperature sensor 14 connected with the control system 5 is arranged at the center of each group of electromagnetic coils 13, and the split magnetic stripe 15 is arranged on one surface of each group of electromagnetic coils 13, which is far away from the cut-tobacco drying roller 1.
Furthermore, the fish scale-shaped thin plate 9 with a big-end and small-end structure is vertically welded in the cut tobacco drying roller 1 and the surface of the roller, and the included angle between the fish scale-shaped thin plate 9 and the axis of the cut tobacco drying roller 1 is 30 degrees.
Further, the fish scale-shaped thin plates 9 are distributed on the inner wall of the cut tobacco drying roller 1 in a circle, 9 fish scale-shaped thin plates 9 are arranged in each circle, the distance between every two circles of fish scale-shaped thin plates 9 is 30cm, and the fish scale-shaped thin plates 9 are arranged in a staggered mode between the circles.
Further, the length of the fish scale-shaped thin plate 9 is 30cm, the width of the large head is 17cm, the length of the small head is 7cm, and the thickness of the thin plate is 2 mm.
The utility model has the advantages that:
the utility model discloses a have simple structure, the controllability is strong, is convenient for meet with intelligent control system, uses this equipment to carry out getting rid of pipe tobacco moisture simultaneously, avoids using the heat energy conversion of steam, need not construct the boiler steam system alone in the use, and it is higher to have thermal efficiency, reduces the emission, realizes energy saving and emission reduction's environmental protection requirement to and high-efficient lean process control.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal layout of the drum of the present invention;
FIG. 3 is a schematic structural view of the fish scale-shaped thin plate of the present invention;
fig. 4 is a schematic view of a split structure of the heating panel of the present invention;
fig. 5 is a schematic block diagram of the circuit of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the embodiments of the present invention and the accompanying drawings, and obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-5, the electromagnetic cut-tobacco drying equipment comprises a cut-tobacco drying roller 1, carrier rollers 2, a roller outer ring toothed ring 3, a driving motor 4, a control system 5, an electromagnetic heating device 7 and a support 8, wherein the carrier rollers 2 arranged in pairs are respectively installed at two ends of the top of the support 8, outer rings arranged at two ends of the cut-tobacco drying roller 1 are arranged on the carrier rollers 2, the roller outer ring toothed ring 3 is arranged at one end of the cut-tobacco drying roller 1, the driving motor 4 is fixedly installed on the support 8, a driving gear of the driving motor 4 is meshed with the roller outer ring toothed ring 3, the electromagnetic heating device 7 is installed below the cut-tobacco drying roller 1, the electromagnetic heating device 7 is fixedly installed on the support 8, and the electromagnetic heating device 7 and the driving motor 4 are connected with the. Adding tobacco shreds into the tobacco shred drying roller 1, and controlling the electromagnetic heating device 7 to heat the tobacco shred drying roller 1 through the control system 5 so as to dry the tobacco shreds in the tobacco shred drying roller; meanwhile, the driving motor 4 is controlled to work, the driving motor 4 drives the cut tobacco drying roller 1 to rotate through the roller outer ring toothed ring 3, and in the process of drying cut tobacco, the cut tobacco drying roller 1 rotates to overturn cut tobacco in the cut tobacco drying roller 1, so that the cut tobacco in the cut tobacco drying roller 1 is uniformly heated. The cut-tobacco drying roller 1 is supported by the carrier roller 2, and the carrier roller 2 can rotate along the opposite direction of the cut-tobacco drying roller 1 while supporting the cut-tobacco drying roller 1.
The electromagnetic heating device 7 is adopted to heat the cut-tobacco drying roller 1, so that the construction of special equipment such as a boiler and the like is avoided, the emission of high-pressure steam can be reduced, and the influence of the high-pressure steam on the environment is reduced.
The electromagnetic cut-tobacco drying equipment further comprises a moisture removing system 10 connected with the cut-tobacco drying roller 1, the moisture removing system 10 is installed above the feeding hole of the cut-tobacco drying roller 1 and communicated with the inside of the cut-tobacco drying roller 1, and the moisture removing system 10 is connected with the control system 5. Moisture generated by the cut tobacco in the drying process is removed by arranging the moisture removing system 10, so that the moisture content in the cut tobacco drying roller 1 is prevented from being high, and the drying effect is prevented from being influenced.
The top of support 8 slope set up, inclination is 2, the pipe tobacco material gets into from high-end in cut tobacco drying roller 1, moves to the low end and flows out from the low end mouth under the influence of gravity, can prevent that the pipe tobacco material from being detained excessively heating and zooming in roller 1 for a long time.
The electromagnetic heating device 7 comprises 9 heating panels which are in a saddle-shaped structure, wherein 3 heating panels are positioned under the cut-tobacco drying roller 1 and are uniformly distributed in the axial direction of the cut-tobacco drying roller 1, and the saddle-shaped heating panels can be matched with the arc surface of the cut-tobacco drying roller 1, so that the heat of each heating panel can be effectively utilized; 3 electromagnetic heating devices 7 are respectively and uniformly distributed on two sides of the lower part of the cut-tobacco drying roller 1 in the axial direction. Three heating panels which are a group are evenly arranged on the lower portion of the cut tobacco drying roller 1, so that the cut tobacco drying roller 1 can be evenly heated, cut tobacco drying is realized by combining the rotatable cut tobacco drying roller 1, and the cut tobacco drying quality is ensured.
The heating panel comprises a heating plate 12, electromagnetic coils 13, temperature sensors 14 and magnetic stripes 15, wherein four groups of electromagnetic coils 13 are uniformly distributed on the heating plate 12, each group of electromagnetic coils 13 is respectively connected with the control system 5, the temperature sensors 14 connected with the control system 5 are arranged at the central positions of the electromagnetic coils 13, and the magnetic stripes 15 which are separated are arranged on one surface of each group of electromagnetic coils 13, which is far away from the cut-tobacco drying roller 1. The mode of electromagnetic heating is adopted to generate heat, and then the heat carrier heating plate 12 is used for heating the cut tobacco drying roller 1 after people, so that the hot efficiency is higher, the emission is reduced, the environment-friendly requirement of energy conservation and emission reduction is realized, and the efficient and lean process control is convenient to realize.
The fish scale-shaped thin plate 9 with a big-end and small-end structure is vertically welded in the cut tobacco drying roller 1 and the surface of the cut tobacco drying roller, and the included angle between the fish scale-shaped thin plate 9 and the axis of the cut tobacco drying roller 1 is 30 degrees; the fish scale-shaped thin plates 9 are distributed on the inner wall of the cut tobacco drying roller 1 in circles, 9 fish scale-shaped thin plates 9 are arranged in each circle, the distance between every two circles of fish scale-shaped thin plates 9 is 30cm, and the fish scale-shaped thin plates 9 are arranged in a staggered mode between every two circles. The length of the fish scale-shaped thin plate 9 is 30cm, the width of the big end is 17cm, the length of the small end is 7cm, and the thickness of the thin plate is 2 mm. When the cut tobacco drying roller 1 rotates to turn over the cut tobacco therein, the scale-shaped thin plate 9 plays a role in stir-frying the cut tobacco, so that the cut tobacco can quickly reach the drying requirement in the process of moving from the high end to the low end of the cut tobacco drying roller 1. Meanwhile, the fish scale-shaped thin plate 9 is smooth in surface, so that the cut tobacco is prevented from being wound on the fish scale-shaped thin plate in the process of stir-frying the cut tobacco, and cut tobacco materials are prevented from being retained on the fish scale-shaped thin plate 9 and being excessively heated to be zoomed.
The control system 5 comprises a main control module, an electromagnetic heating control module and a control system display screen, wherein the electromagnetic heating control module and the control system display screen are connected with the main control module, the electromagnetic coils 13 and the temperature sensors 14 of 9 heating panels are connected with the electromagnetic heating control module of the control system 5, the temperature sensors and the moisture detection sensors are respectively arranged at the inlet and the outlet of the cut-tobacco drying roller 1, the temperature sensors and the moisture detection sensors are respectively arranged at the inlet and the outlet and are respectively connected with the main control module, the driving motor 4 and the motor of the moisture exhaust system 10 are respectively connected with the main control module, the electromagnetic heating control module automatically adjusts the heating value of the heating panels through the temperature and the moisture of materials at the inlet and the outlet of the cut-tobacco drying roller 1 to ensure that the temperature and the moisture in the cut-tobacco drying roller 1 are moderate, and controls the driving motor 4, each item of detection parameter in the cut tobacco drying roller 1 can be observed in real time through the control system display screen, and the moisture exhaust speed in the cut tobacco drying roller 1 is controlled through the main control module to control the motor of the moisture exhaust system, so that the intelligent control of the whole electromagnetic cut tobacco drying equipment is realized, and the whole baking process of cut tobacco can meet the requirements.
The utility model has the advantages of simple structure, the controllability is strong, is convenient for meet with intelligent control system, uses this equipment to carry out getting rid of pipe tobacco moisture simultaneously, avoids using the heat energy conversion of steam, need not construct the boiler steam system alone in the use, and it is higher to have thermal efficiency, reduces the emission, realizes energy saving and emission reduction's environmental protection requirement to and high-efficient lean process control.
Finally, the above embodiments are intended only to illustrate the technical solution of the present invention and not to limit it, and although the present invention has been described in detail with reference to the above preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the present invention defined by the appended claims.
Claims (8)
1. An electromagnetic cut tobacco drying equipment is characterized in that: the electromagnetic cut tobacco drying equipment comprises a cut tobacco drying roller (1), a carrier roller (2), a roller outer ring toothed ring (3), a driving motor (4), a control system (5), an electromagnetic heating device (7) and a bracket (8), the tobacco shred drying device is characterized in that supporting rollers (2) arranged in pairs are respectively installed at two ends of the top of a support (8), outer ring rings arranged at two ends of a tobacco shred drying roller (1) are arranged on the supporting rollers (2), a roller outer ring toothed ring (3) is arranged at one end of the tobacco shred drying roller (1), a driving motor (4) is fixedly installed on the support (8), a driving gear of the driving motor (4) is meshed with the roller outer ring toothed ring (3), an electromagnetic heating device (7) is installed below the tobacco shred drying roller (1), the electromagnetic heating device (7) is fixedly installed on the support (8), and the electromagnetic heating device (7) and the driving motor (4) are connected with a control system (5).
2. An electromagnetic tobacco shred drying apparatus according to claim 1, wherein: the electromagnetic cut tobacco drying equipment further comprises a moisture removing system (10) connected with the cut tobacco drying roller (1), the moisture removing system (10) is installed above a feed inlet of the cut tobacco drying roller (1) and communicated with the interior of the cut tobacco drying roller (1), and the moisture removing system (10) is connected with the control system (5).
3. An electromagnetic cut-tobacco drying apparatus according to claim 1 or 2, characterized in that: the top of the bracket (8) is obliquely arranged, and the inclination angle is 2 degrees.
4. An electromagnetic tobacco drying apparatus according to any one of claims 1-2, characterised in that: the electromagnetic heating device (7) comprises 9 heating panels which are in a saddle structure, wherein 3 heating panels are positioned under the cut-tobacco drying roller (1) and are uniformly distributed in the axial direction of the cut-tobacco drying roller (1); 3 electromagnetic heating devices (7) are respectively and uniformly distributed on two sides of the lower part of the cut-tobacco drying roller (1) in the axial direction.
5. An electromagnetic tobacco shred drying apparatus according to claim 4, wherein: the heating panel comprises a heating plate (12), four groups of electromagnetic coils (13), a temperature sensor (14) and a magnetic stripe (15), wherein the four groups of electromagnetic coils (13) are uniformly distributed on the heating plate (12), each group of electromagnetic coils (13) is respectively connected with a control system (5), the temperature sensor (14) connected with the control system (5) is arranged at the central position of each group of electromagnetic coils (13), and the magnetic stripe (15) of a split body is arranged on one surface of each group of electromagnetic coils (13) departing from the tobacco drying roller (1).
6. An electromagnetic tobacco drying apparatus according to any one of claims 1-2, 5, characterised in that: the inside of the cut tobacco drying roller (1) is vertically welded with a fish scale-shaped thin plate (9) with a big-small head structure with the surface of the roller, and the included angle between the fish scale-shaped thin plate (9) and the axis of the cut tobacco drying roller (1) is 30 degrees.
7. An electromagnetic tobacco shred drying apparatus according to claim 6, wherein: the fish scale-shaped thin plates (9) are distributed on the inner wall of the cut tobacco drying roller (1) in a circle shape, 9 fish scale-shaped thin plates (9) are arranged in each circle, the distance between every two fish scale-shaped thin plates (9) in each circle is 30cm, and the fish scale-shaped thin plates (9) in the circles are arranged in a staggered mode.
8. An electromagnetic tobacco shred drying apparatus according to claim 6, wherein: the length of the fish scale-shaped thin plate (9) is 30cm, the width of the big end is 17cm, the length of the small end is 7cm, and the thickness of the thin plate is 2 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822166434.5U CN209950360U (en) | 2018-12-24 | 2018-12-24 | Electromagnetic cut tobacco drying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822166434.5U CN209950360U (en) | 2018-12-24 | 2018-12-24 | Electromagnetic cut tobacco drying equipment |
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| Publication Number | Publication Date |
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| CN209950360U true CN209950360U (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822166434.5U Active CN209950360U (en) | 2018-12-24 | 2018-12-24 | Electromagnetic cut tobacco drying equipment |
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| CN (1) | CN209950360U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109770407A (en) * | 2018-12-24 | 2019-05-21 | 红塔烟草(集团)有限责任公司 | A kind of electromagnetism baking silk equipment |
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2018
- 2018-12-24 CN CN201822166434.5U patent/CN209950360U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109770407A (en) * | 2018-12-24 | 2019-05-21 | 红塔烟草(集团)有限责任公司 | A kind of electromagnetism baking silk equipment |
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