CN209815381U - Two-in-one conductor rewinder with wire storage protection function - Google Patents
Two-in-one conductor rewinder with wire storage protection function Download PDFInfo
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- CN209815381U CN209815381U CN201920406741.8U CN201920406741U CN209815381U CN 209815381 U CN209815381 U CN 209815381U CN 201920406741 U CN201920406741 U CN 201920406741U CN 209815381 U CN209815381 U CN 209815381U
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- wire
- guide wheel
- conductor
- wire storage
- rewinder
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Abstract
A two-in-one conductor rewinder with wire storage protection comprises a rack, a wire guide bracket, a wire arranging rod, a combined guide wheel wire storage device and a take-up reel. The method is characterized in that: the wire support by horizontal pole with the montant vertical combination to fix on the right side of frame, winding displacement pole and take-up reel are installed in the left side of frame, the take-up reel is installed at winding displacement pole left side outlet end department. The wire guide support is provided with a wire breakage protection device at a wire inlet end, tension wire passing guide wheels are arranged at the bending ends of the transverse rods and the vertical rods, and the combined guide wheel wire storage device is arranged in parallel with the vertical rods.
Description
Technical Field
The utility model is used for the conductor rewinder especially relates to a two unification conductor rewinders of line protection are stored up in area, belongs to wire and cable production field.
Background
The wire stranding equipment is indispensable production equipment in the wire and cable industry, and cable manufacturers without wire drawing machine equipment need to rewind and coil an outsourced whole circle of single conductors through a rewinding machine. In a rewinding machine in the market, if a conductor wire core is disorderly and scattered to generate an angle head due to line pressing, or the wire core is not directly twisted, the conductor wire core can be blocked at a wire inlet. However, even if the equipment is stopped due to the absence of the automatic adjustment function, the conductor wire core is often thinned or even broken under the action of the inertia force, so that the product is flawed or lost. In addition, because the length of each single conductor rewinding coiling is long, consuming time for a long time, if one person operates with one machine, then personnel are idle, and the waste of manual resources is caused.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects, the utility model provides a two-in-one conductor rewinder with wire storage protection.
In order to achieve the above object, the utility model adopts the following technical scheme: a two-in-one conductor rewinder with wire storage protection comprises a rack, a wire guide bracket, a wire arranging rod, a combined guide wheel wire storage device and a take-up reel. The wire support by horizontal pole with the montant vertical combination to fix on the right side of frame, winding displacement pole and take-up reel are installed in the left side of frame, the take-up reel is installed at winding displacement pole left side outlet end department. The wire guide support is provided with a wire breakage protection device at a wire inlet end, tension wire passing guide wheels are arranged at the bending ends of the transverse rods and the vertical rods, and the combined guide wheel wire storage device is arranged in parallel with the vertical rods.
Preferably, the frame inside be equipped with variable frequency speed control motor and winding displacement ware, variable frequency speed control motor drive take-up reel and winding displacement ware, winding displacement ware and winding displacement pole parallel arrangement.
Preferably, the front end of the wire arranging rod is provided with a V-shaped wire arranging guide wheel.
Preferably, the broken wire protection device comprises a movable shaft sleeve, a hollow threading movable shaft, a travel switch and a wire passing guide wheel, wherein the movable shaft sleeve is connected with the hollow threading movable shaft in a sliding manner, the lower end of the hollow threading movable shaft is provided with a circular boss, the travel switch is fixed above the circular boss, and the wire passing guide wheel is arranged at a wire outlet end of the hollow threading movable shaft.
Preferably, the wire guide wheel is provided with a V-shaped wire guide groove.
Preferably, the tension wire guide wheel comprises a guide wheel body, a V-shaped wire passing groove, a flat belt tension groove, an elastic tension belt and a tension regulator, the V-shaped wire passing groove and the flat belt tension groove are respectively arranged on two sides of the guide wheel body, the elastic tension belt is in a semi-arc shape and is positioned on the outer diameter surface of the flat belt tension groove of the guide wheel body, one end of the elastic tension belt is fixed on a cross rod of the wire guide support, and the other end of the elastic tension belt is connected with the tension regulator.
Preferably, the tension adjuster is formed by combining a screw rod and an adjusting nut, the screw rod penetrates through the adjusting nut, and the adjusting nut is fixed on the frame.
Preferably, the combined guide wheel wire storage device comprises an upper sliding rod supporting seat, a sliding rod, a fixed wire storage combined guide wheel, a sliding seat, a sliding wire storage combined guide wheel, a lower sliding rod supporting seat and a buffer spring, wherein the sliding rod is fixed between the upper sliding rod supporting seat and the lower sliding rod supporting seat, the sliding rod penetrates through the sliding seat, the fixed wire storage combined guide wheel is fixed on one side of the upper sliding rod supporting seat, the sliding wire storage combined guide wheel is fixed on one side of the sliding seat, the sliding wire storage combined guide wheel is positioned right below the fixed wire storage combined guide wheel, the buffer spring is sleeved on the sliding rod, and the buffer spring is positioned between the sliding seat and the upper sliding rod supporting seat.
Preferably, the wire outlet of the combined wire storage guide wheel device is further provided with a length meter, the length meter comprises a length meter wheel and a reverse-line-withdrawal-preventing directional pressing wheel, and the reverse-line-withdrawal-preventing directional pressing wheel is fixed above the length meter wheel.
Preferably, the wire support, the wire breakage protection device, the tension wire passing guide wheel, the combined guide wheel wire storage device, the length meter counter, the wire arranging device and the wire take-up reel are two sets.
The utility model discloses a broken string protection device and combination guide pulley accumulate device can appear the line ball in disorder when the conductor sinle silk of whole circle and break up the production angle head, or the sinle silk distortion is not when straight, avoids the conductor to be drawn thin or the quality problems of broken string. And the utility model discloses with the integrated mode design of two unifications, realize one man two machines multiplex and imitate the operation, do not influence the simultaneous operation performance of two machines again, operating method is simple, the security performance is good, enables output and doubles, improves production efficiency and product quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic diagram of the power-off protection state of the present invention.
Fig. 3 is a schematic structural view of the tension wire guide roller.
Fig. 4 is a right side view of fig. 3.
Fig. 5 is an enlarged view of a in fig. 1.
Fig. 6 is an enlarged view of fig. 1 at b.
Fig. 7 is a schematic structural view of the combined guide wheel wire storage device.
In the figure: 1-a frame; 2-a wire holder; 3-a line break protection device; 4-tension wire-passing guide wheel, 5-combined guide wheel wire storage device, 6-length meter, 7-wire arranging rod, 8-take-up reel, 9-elastic tension belt, 10-V-shaped wire-passing groove, 11-flat belt tension groove, 12-tension regulator, 13-guide wheel body, 14-movable shaft sleeve, 15-limit switch, 16-hollow wire-passing movable shaft, 17-wire-passing guide wheel, 18-length meter wheel, 19-anti-reverse wire orientation tightening wheel, 20-upper sliding rod supporting seat, 21-fixed wire-storing combined guide wheel, 22-sliding seat, 23-sliding wire-storing combined guide wheel, 24-buffer spring, 25-sliding rod and 26-lower sliding rod supporting seat.
Detailed Description
The technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-6, a two-in-one conductor rewinder with wire storage protection comprises a rack 1, a wire support 2, a wire arranging rod 7 and a take-up reel 8, wherein the wire support 2 is vertically combined with a vertical rod through a cross rod and is fixed on the right side of the rack 1, the wire arranging rod 7 and the take-up reel 8 are installed on the left side of the rack 1, and the take-up reel 8 is installed at the wire outlet end on the left side of the wire arranging rod 7. The wire support 2 is provided with a wire breakage protection device 3 at the upper wire end, a tension wire passing guide wheel 4 is arranged at the bending angle end of the cross rod and the vertical rod, and a combined guide wheel wire storage device 5 is arranged in parallel with the vertical rod.
As shown in figure 1, the conductor core is passed through the central hole of the hollow threading movable shaft 16 and then sleeved into the wire guide wheel 17 and the V-shaped wire passing groove 10 of the conductor wheel body 13. Then the wire outlet end of the tension wire passing guide wheel 4 is sleeved into the combined guide wheel wire storage device 5; the conductor wire core is wound by a plurality of circles from the fixed wire storage combined guide wheel 21 to the sliding wire storage combined guide wheel 23 from inside to outside in sequence and enters the wire storage preparation. When the conductor wire core is wound and stored, if the tension of the conductor wire core is too light, the screw rod is enabled to move downwards by rotating the adjusting nut in the tension adjuster 12, and the other end of the screw rod is connected with one end of the elastic tension belt 9, so that the elastic tension belt 9 is driven to press downwards, the friction force between the elastic tension belt 9 and the guide wheel body 13 is increased, the rotation flexibility of the guide wheel body 13 is influenced, and the pulling force of the conductor wire core is increased; the amount of conductor core reserve cable wrap is determined by the slight upward lift of the shoe 22 from the lower shoe 26. After the wire storage is finished in a surrounding mode, the conductor wire winding equipment enters the pull-length meter counter 6 in the running direction, and compresses the anti-back-wire directional tightening wheel 19, so that the back-off-wire phenomenon is avoided. The conductor wire core is pulled out from the wire outlet of the length meter counter 6 and sleeved on a guide wheel of the wire arranging rod 7, and the wire arranging rod 7 is driven by a wire arranging device arranged in the rack to do linear reciprocating motion to adjust the reciprocating point, so that the two sides of the wire arranging are ensured to be flat. And finally, lapping the conductor core coil on a take-up reel 8. The conductor wire core is sequentially and completely prepared, the length of the conductor wire core to be rewound is set, and the machine is normally started up according to the starting equipment. When the device is automatically stopped after the device is rolled to the set length, the tray can be unloaded and a new tray is loaded to start up again. Because every coil of wire rolling length is long, consuming time for a long time, so when the current machine equipment is totally and normally operated, the production operation of the post-machine equipment can be carried out according to the above mode. The utility model discloses with the integrated mode design of two unifications, the operation is imitated to two machines of one person multiplex, does not influence the simultaneous operation performance of two machines again to operating method is simple.
As shown in fig. 2, if the conductor core is broken up by pressing the wire to generate an angle head or the core is not twisted, when the conductor angle head or the twisted position is pulled to the wire breaking device 3, the hollow threading movable shaft 16 is driven to slide upwards (as shown by the arrow direction) until the circular boss at the lower end of the hollow threading movable shaft pushes against the limit switch. The limit switch outputs a signal to the inside of the equipment, and the equipment is automatically powered off and stops running. At the moment, although the equipment is powered off and stopped, the take-up reel can rotate for a short time for winding due to the influence of the inertia of operation. At this moment, the wire storage combined guide wheel 23 in the combined guide wheel wire storage device 5 immediately drives the sliding seat 22 and the buffer spring 24 to ascend (as shown in an arrow direction) under the traction action of the conductor wire core, and the whole combined guide wheel wire storage device 5 gradually discharges the wire in the ascending process of the wire storage combined guide wheel 23 until the inertial rotation of the take-up reel stops, so that the wire discharging buffer of the combined guide wheel wire storage device 5 is utilized, and the quality problem that the conductor is thinned or broken is avoided.
For the single-type, three-in-one or other all-in-one conductor rewinder, the structure is basically the same as that of the two-in-one rewinder, and the working principle and the using effect are also basically the same, which is not described herein again.
Claims (10)
1. The utility model provides a two unification conductor rewinders of line protection are stored up in area, includes frame, wire support, winding displacement pole, combination guide pulley storage device and take-up reel, the wire support by the horizontal pole with the montant vertical combination to fix the right side in the frame, winding displacement pole and take-up reel are installed in the left side of frame, the take-up reel is installed and is being qualified for the next round of competitions the end department in winding displacement pole left side, the wire support be provided with disconnected line protection device at the income line end, be provided with tension line guide pulley at the bent angle end of horizontal pole and montant, combination guide pulley storage device and montant parallel arrangement.
2. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1, wherein: the machine frame is internally provided with a variable frequency speed control motor and a wire arranging device, the variable frequency speed control motor drives a take-up reel and the wire arranging device, and the wire arranging device is arranged in parallel with a wire arranging rod.
3. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1 or 2, wherein: the front end of the wire arranging rod is provided with a V-shaped wire arranging guide wheel.
4. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1, wherein: the wire breakage protection device comprises a movable shaft sleeve, a hollow threading movable shaft, a travel switch and a wire passing guide wheel, wherein the movable shaft sleeve is connected with the hollow threading movable shaft in a sliding mode, the lower end of the hollow threading movable shaft is provided with a circular boss, the travel switch is fixed above the circular boss, and the wire passing guide wheel is arranged at a wire outlet end of the hollow threading movable shaft.
5. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1, wherein: the tension wire passing guide wheel comprises a guide wheel body, a V-shaped wire passing groove, a flat belt tension groove, an elastic tension belt and a tension regulator, wherein the V-shaped wire passing groove and the flat belt tension groove are respectively arranged on two sides of the guide wheel body, the elastic tension belt is in a semi-arc shape and is positioned on the outer diameter surface of the flat belt tension groove of the guide wheel body, one end of the elastic tension belt is fixed on a cross rod of the wire guide support, and the other end of the elastic tension belt is connected with the tension regulator.
6. The two-in-one conductor rewinder with wire storage protection as claimed in claim 5, wherein: the tension adjuster is formed by combining a screw rod and an adjusting nut, wherein the screw rod penetrates through the adjusting nut, and the adjusting nut is fixed on the rack.
7. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1, wherein: the combined guide wheel wire storage device comprises an upper sliding rod supporting seat, a sliding rod, a fixed wire storage combined guide wheel, a sliding seat, a sliding wire storage combined guide wheel, a lower sliding rod supporting seat and a buffer spring, wherein the sliding rod is fixed between the upper sliding rod supporting seat and the lower sliding rod supporting seat, the sliding rod penetrates through the sliding seat, the fixed wire storage combined guide wheel is fixed on one side of the upper sliding rod supporting seat, the sliding wire storage combined guide wheel is fixed on one side of the sliding seat, the sliding wire storage combined guide wheel is located under the fixed wire storage combined guide wheel, the buffer spring is sleeved on the sliding rod, and the buffer spring is located between the sliding seat and the upper sliding rod supporting seat.
8. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1 or 7, wherein: the wire outlet part of the combined wire storage guide wheel device is also provided with a length meter which comprises a length meter wheel and a reverse-retreating-prevention wire directional tightening wheel, and the reverse-retreating-prevention wire directional tightening wheel is fixed above the length meter wheel.
9. The two-in-one conductor rewinder with wire storage protection as claimed in claim 1, wherein: the wire guide bracket, the wire breakage protection device, the tension wire passing guide wheel, the combined guide wheel wire storage device, the wire arranging rod and the take-up reel are provided with two sets.
10. The two-in-one conductor rewinder with wire storage protection as claimed in claim 8, wherein: two sets of length meters are provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920406741.8U CN209815381U (en) | 2019-03-28 | 2019-03-28 | Two-in-one conductor rewinder with wire storage protection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920406741.8U CN209815381U (en) | 2019-03-28 | 2019-03-28 | Two-in-one conductor rewinder with wire storage protection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209815381U true CN209815381U (en) | 2019-12-20 |
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ID=68877633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920406741.8U Expired - Fee Related CN209815381U (en) | 2019-03-28 | 2019-03-28 | Two-in-one conductor rewinder with wire storage protection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209815381U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109748142A (en) * | 2019-03-28 | 2019-05-14 | 广东金华电缆股份有限公司 | A kind of two-in-one conductor rewinding machine with storage line protection |
| CN110937458A (en) * | 2019-12-26 | 2020-03-31 | 江苏永鼎股份有限公司 | Double-disc take-up device |
-
2019
- 2019-03-28 CN CN201920406741.8U patent/CN209815381U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109748142A (en) * | 2019-03-28 | 2019-05-14 | 广东金华电缆股份有限公司 | A kind of two-in-one conductor rewinding machine with storage line protection |
| CN110937458A (en) * | 2019-12-26 | 2020-03-31 | 江苏永鼎股份有限公司 | Double-disc take-up device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191220 Termination date: 20210328 |
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| CF01 | Termination of patent right due to non-payment of annual fee |