CN209555473U - A kind of loom electronic warp feeding coiling control system - Google Patents
A kind of loom electronic warp feeding coiling control system Download PDFInfo
- Publication number
- CN209555473U CN209555473U CN201920190382.7U CN201920190382U CN209555473U CN 209555473 U CN209555473 U CN 209555473U CN 201920190382 U CN201920190382 U CN 201920190382U CN 209555473 U CN209555473 U CN 209555473U
- Authority
- CN
- China
- Prior art keywords
- warp
- tension
- main shaft
- bracket
- revolving speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000006073 displacement reaction Methods 0.000 claims abstract description 12
- 238000011897 real-time detection Methods 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims 1
- 230000003044 adaptive effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000005284 excitation Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Looms (AREA)
Abstract
The utility model provides a kind of loom electronic warp feeding coiling control system, it includes PLC intelligent controller, warp let-off servo motor, main motor, tension sensor；The PLC intelligent controller is connect with warp let-off controller, reeling controller, frequency converter, tension sensor, main shaft photoelectric encoder；Main shaft is provided on the main motor；Main shaft photoelectric encoder is provided on the main shaft, can real-time detection main shaft angular displacement and revolving speed；The warp let-off servo motor and drives its movement with through axis connection；The servo motor that batches connect with work beam and drives its movement；The utility model adjusts the revolving speed of warp let-off servo motor by tension sensor in real time, achievees the purpose that adjust warp tension；The revolving speed and angular displacement for adjusting main motor in real time by main shaft photoelectric encoder achieve the purpose that fabric length is coordinated and calculated in warp thread filling density and main motor revolving speed, improve fabric to the adaptive faculty of tension variation, improve product quality.
Description
Technical field
The utility model relates to take-up and let-off control systems, more specifically, more particularly to a kind of loom electronic warp feeding volume
Take control system.
Background technique
The controlled device of take-up and let-off mechanism is mainly the main shaft and warp tension of loom, and executing agency is warp let-off servo electricity
Machine, during the warp let-off takes volume, the control to warp tension is key link, and the utility model is real-time by tension sensor
It detects the tension value of warp thread and is calculated by PLC, data-signal is transported in PLC, control is exported after calculating by algorithm
Signal processed adjusts the speed of warp let-off servo motor, achievees the purpose that stable tension value, improves the quality of fabric to the greatest extent.
Utility model content
Tension sensor real-time detection warp tension value is utilized the purpose of this utility model is to provide a kind of, and is passed through
PLC intelligent controller adjusts the speed of warp let-off servo motor in real time, has reached a kind of loom electronic warp feeding for improving fabric quality
Coiling control system.
A kind of loom electronic warp feeding coiling control system, including PLC intelligent controller, warp let-off servo motor, main motor,
Force snesor；The PLC intelligent controller and warp let-off controller, reeling controller, frequency converter, tension sensor, main shaft light
Photoelectric coder connection；The warp let-off controller is connect with warp let-off servo motor；The reeling controller and batch servo electricity
Machine connection；The frequency converter is connect with main motor；Main shaft is provided on the main motor；Master is provided on the main shaft
Axis photoelectric encoder, can real-time detection main shaft angular displacement and revolving speed；The warp let-off servo motor and drives with through axis connection
It is moved；The servo motor that batches connect with work beam and drives its movement；The work beam rear is provided with batching
Roller；The cloth beam is connect with torque motor.
The tension sensor is arranged between movable back beam and compressed spring；It is provided with below the movable back beam
Bracket；The bracket is connect with bracket one；The bracket one is connect with bracket two；The bracket two and tension sensor
Connection；The tension sensor rear is connected with bracket three, and the bracket three is connect with bracket four, the bracket four with
Compressed spring connection；When average tension on warp, a tension, two meeting of bracket, bracket one and bracket can be generated to movable back beam
Tension fluctuation is passed in tension sensor；This tension can be balanced by bracket three, bracket four and compressed spring simultaneously.
The tension value of the tension sensor real-time detection warp thread simultaneously periodically calculates tension mean value, and by data
Analog signals are delivered in PLC intelligent controller via A/D conversion module, PLC intelligent controller by tension mean value and
After pre-set tension value is compared, signal is exported to warp let-off controller, adjusts the revolving speed of warp let-off servo motor to control tension
Value makes real-time tension value control near pre-set tension value；The revolving speed for batching servo motor is kept constant, by adjusting
The revolving speed of warp let-off servo motor is completed to control tension value constant；The PLC intelligent controller passes through control reeling controller
It batches the revolving speed of servo motor to adjust and controls the filling density of fabric, realize and coordinate with let off motion, utmostly avoid driving
The generation of trace improves the quality of fabric.
The revolving speed and angular displacement signal, main shaft of the main shaft photoelectric encoder real-time detection main shaft rotate a circle, main
Axis photoelectric encoder issues Z-direction pulse signal and gives PLC intelligent controller, PLC intelligent controller according to preset warp filling density into
Row logical operation calculates motor speed and umber of pulse required for filling density, is adjusted to main motor revolving speed, to reach latitude
Purpose corresponding to close and main motor revolving speed；Z-direction pulse signal is issued to PLC intelligent controller by main shaft photoelectric encoder
Quantity calculates fabric length.
For the PLC intelligent controller using single-chip microcontroller as core processor, relay selects FX2N-128MT-
001 type, input points are 64, and output points are 64；The A/D conversion module selects FX2N-4AD pattern analog quantity defeated
Enter module；The frequency converter selects Mitsubishi FR-A700 type, and by simple magnetic flux vector control mode, output turns when realizing 3HZ
Square is up to 120%；Using optimal excitation control mode, higher energy-saving run, frequency conversion and power frequency handoff functionality are realized；The warp let-off
Servo motor selects ASMT10M250 type motor；The tension sensor selects the production of Hangzhou Nan Yang sensor Co., Ltd
MS-1 type pressure-strain formula tension sensor；The main shaft photoelectric encoder selects the E6J-CWZ1E increment of Omron Corp
Type encoder.
The utility model adjusts the revolving speed of warp let-off servo motor by tension sensor in real time, reaches adjustment warp tension
Purpose；The revolving speed and angular displacement for adjusting main motor in real time by main shaft photoelectric encoder, reach warp thread filling density and main motor turns
The purpose of fabric length is coordinated and calculated to speed, improves fabric to the adaptive faculty of tension variation, improves product quality.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model
Illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.In attached drawing
In:
Fig. 1 is the block diagram of the utility model；
Fig. 2 is the utility model tension sensor structural schematic diagram；
Fig. 3 is the utility model take-up and let-off flow diagram；
Fig. 4 is the utility model structure diagram.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.
It should be noted that in the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than a；The instructions such as term " on ", "lower", "left", "right", "inner", "outside", " front end ", " rear end ", " head ", " tail portion "
Orientation or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description the utility model and simplification
Description, rather than the device or element of indication or suggestion meaning must have a particular orientation, constructed and grasped with specific orientation
Make, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second ", " third " etc. are used for description purposes only, it is not understood to indicate or imply
Relative importance.
Meanwhile in the description of the present invention, unless otherwise clearly defined and limited, term " connected ", " connection "
It shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, it can also be indirectly connected through an intermediary.For the general of this field
For logical technical staff, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
A kind of loom electronic warp feeding coiling control system, including PLC intelligent controller (1), warp let-off servo motor (2), master
Motor (3), tension sensor (4)；The PLC intelligent controller (1) and warp let-off controller (5), reeling controller (6), change
Frequency device (7), tension sensor (4), main shaft photoelectric encoder (9) connection；The warp let-off controller (5) and warp let-off servo motor
(2) it connects；The reeling controller (6) is connect with servo motor (12) is batched；The frequency converter (7) and main motor (3)
Connection；Main shaft (8) are provided on the main motor (3)；Main shaft photoelectric encoder (9) are provided on the main shaft (8), it can
The angular displacement of real-time detection main shaft (8) and revolving speed；The warp let-off servo motor (2) is connect with warp beam (10), and drives its fortune
It is dynamic；The servo motor (12) that batches connect with work beam (11) and drives its movement；Described work beam (11) rear is set
It is equipped with cloth beam (15)；The cloth beam (15) is connect with torque motor (16).
The tension sensor (4) is arranged between movable back beam (41) and compressed spring (42)；After the activity
Bracket (43) are provided with below beam (41)；The bracket (43) is connect with bracket one (44)；The bracket one (44) and branch
Frame two (45) connection；The bracket two (45) is connect with tension sensor (4)；Tension sensor (4) the rear connection
There is bracket three (46), the bracket three (46) is connect with bracket four (47), the bracket four (47) and compressed spring (42)
Connection；When average tension on warp, a tension, bracket (43), bracket one (44) and bracket can be generated to movable back beam (41)
Tension fluctuation can be passed in tension sensor (4) by two (45)；This tension can be by bracket three (46), bracket four (47) simultaneously
It is balanced with compressed spring (42).
The tension value of described tension sensor (4) the real-time detection warp thread simultaneously periodically calculates tension mean value, and will count
According to analog signals be delivered in PLC intelligent controller (1) via A/D conversion module (13), PLC intelligent controller (1) is logical
It crosses after tension mean value and pre-set tension value are compared, signal is exported to warp let-off controller (5), warp let-off servo motor is adjusted
(2) revolving speed controls tension value, makes real-time tension value control near pre-set tension value；Described batches servo motor (12)
Revolving speed keep constant, by adjusting warp let-off servo motor (2) revolving speed complete to tension value constant control；The PLC intelligence
It can control device (1) and adjusted by control reeling controller (6) and batch the revolving speed of servo motor (12) to control the filling density of fabric,
It realizes and coordinates with let off motion, utmostly avoid the generation of bad start-up, improve the quality of fabric.
The revolving speed and angular displacement signal of main shaft photoelectric encoder (9) the real-time detection main shaft (8), main shaft (8) rotation
It circles, main shaft photoelectric encoder (9) issues Z-direction pulse signal and gives PLC intelligent controller (1), PLC intelligent controller (1) root
Logical operation is carried out according to preset warp filling density, calculates motor speed and umber of pulse required for filling density, main motor (3) are turned
Speed is adjusted, to achieve the purpose that corresponding to filling density and main motor (3) revolving speed；By main shaft photoelectric encoder (9) to PLC
Intelligent controller (1) issues the quantity of Z-direction pulse signal to calculate fabric length.
For the PLC intelligent controller (1) using single-chip microcontroller as core processor, relay selects FX2N-
128MT-001 type, input points are 64, and output points are 64；The A/D conversion module (13) selects FX2N-4AD
Type Analog input mModule；The frequency converter (7) selects Mitsubishi FR-A700 type, real by simple magnetic flux vector control mode
Output torque is up to 120% when existing 3HZ；Using optimal excitation control mode, higher energy-saving run is realized, frequency conversion and power frequency switch function
Energy；The warp let-off servo motor (10) (2) selects ASMT10M250 type motor；The tension sensor (4) selects Hangzhou
The MS-1 type pressure-strain formula tension sensor (4) of Nan Yang sensor Co., Ltd production；The main shaft photoelectric encoder (9)
Select the E6J-CWZ1E incremental encoder of Omron Corp.
Warp thread is sent out by warp let-off servo motor from warp beam, and weaving area is entered after movable back beam, afterwards into work beam, then by
Cloth beam is collected；Tension sensor is provided on movable back beam, real-time tension value is passed to PLC intelligence by tension sensor
It can control device, PLC intelligent controller judges real-time tension value whether in pre-set tension value by calculating and comparing pre-set tension value
In range, if PLC intelligent controller controls warp let-off servo motor by warp let-off controller to adjust not within the scope of tension value
Tension value makes real-time tension value control within the scope of pre-set tension value；The angular displacement of main shaft photoelectric encoder real-time detection main shaft
And revolving speed, PLC intelligent controller adjust the revolving speed of main motor by frequency converter, and then adjust angular displacement and the revolving speed of main shaft；
Pass through control
The utility model reaches adjustment warp thread by the revolving speed of tension sensor (4) adjustment warp let-off servo motor (2) in real time
The purpose of tension；The revolving speed and angular displacement for adjusting main motor (3) in real time by main shaft photoelectric encoder (9), reach warp thread latitude
The purpose of fabric length is coordinated and calculated to close and main motor (3) revolving speed, improves fabric to the adaptive faculty of tension variation, improves
Product quality.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (4)
1. a kind of loom electronic warp feeding coiling control system, including PLC intelligent controller (1), warp let-off servo motor (2), main electricity
Machine (3), tension sensor (4)；It is characterized in that: the PLC intelligent controller (1) and warp let-off controller (5), reeling controller
(6), frequency converter (7), tension sensor (4), main shaft photoelectric encoder (9) connection；The warp let-off controller (5) is watched with the warp let-off
Take motor (2) connection；The reeling controller (6) is connect with servo motor (12) is batched；The frequency converter (7) and main electricity
Machine (3) connection；Main shaft (8) are provided on the main motor (3)；Main shaft photoelectric encoder is provided on the main shaft (8)
(9), can real-time detection main shaft (8) angular displacement and revolving speed；The warp let-off servo motor (2) is connect with warp beam (10), and band
Move its movement；The servo motor (12) that batches connect with work beam (11) and drives its movement；The work beam (11)
Rear is provided with cloth beam (15)；The cloth beam (15) is connect with torque motor (16).
2. a kind of loom electronic warp feeding coiling control system according to claim 1, it is characterised in that: the tension passes
Sensor (4) is arranged between movable back beam (41) and compressed spring (42)；Bracket is provided with below the movable back beam (41)
(43)；The bracket (43) is connect with bracket one (44)；The bracket one (44) is connect with bracket two (45)；The branch
Frame two (45) is connect with tension sensor (4)；Described tension sensor (4) rear is connected with bracket three (46), the branch
Frame three (46) is connect with bracket four (47), and the bracket four (47) is connect with compressed spring (42)；When average tension on warp,
Movable back beam (41) can be generated with a tension, tension fluctuation can be passed to by bracket (43), bracket one (44) and bracket two (45)
To in tension sensor (4)；This tension can be carried out flat by bracket three (46), bracket four (47) and compressed spring (42) simultaneously
Weighing apparatus.
3. a kind of loom electronic warp feeding coiling control system according to claim 2, it is characterised in that: the tension passes
The tension value of sensor (4) real-time detection warp thread simultaneously periodically calculates tension mean value, and by the analog signals of data via A/D
Conversion module (13) is delivered in PLC intelligent controller (1), and PLC intelligent controller (1) passes through to tension mean value and pre-set tension
After value is compared, signal is exported to warp let-off controller (5), adjusts the revolving speed of warp let-off servo motor (2) to control tension value,
Make real-time tension value control near pre-set tension value；The revolving speed for batching servo motor (12) is kept constant, and passes through tune
The revolving speed of whole warp let-off servo motor (2) is completed to control tension value constant；The PLC intelligent controller (1) passes through control volume
Controller (6) is taken to adjust and batch the revolving speed of servo motor (12) and control the filling density of fabric, realizes and coordinates with let off motion, most
Big degree avoids the generation of bad start-up, improves the quality of fabric.
4. a kind of loom electronic warp feeding coiling control system according to claim 1, it is characterised in that: the main shaft light
The revolving speed and angular displacement signal of photoelectric coder (9) real-time detection main shaft (8), main shaft (8) rotate a circle, main shaft photoelectric encoder
(9) it issues Z-direction pulse signal to give PLC intelligent controller (1), PLC intelligent controller (1) is patrolled according to preset warp filling density
Operation is collected, motor speed and umber of pulse required for filling density is calculated, main motor (3) revolving speed is adjusted, to reach latitude
Purpose corresponding to close and main motor (3) revolving speed；Z-direction is issued to PLC intelligent controller (1) by main shaft photoelectric encoder (9)
The quantity of pulse signal calculates fabric length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920190382.7U CN209555473U (en) | 2019-02-12 | 2019-02-12 | A kind of loom electronic warp feeding coiling control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920190382.7U CN209555473U (en) | 2019-02-12 | 2019-02-12 | A kind of loom electronic warp feeding coiling control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209555473U true CN209555473U (en) | 2019-10-29 |
Family
ID=68310513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920190382.7U Expired - Fee Related CN209555473U (en) | 2019-02-12 | 2019-02-12 | A kind of loom electronic warp feeding coiling control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209555473U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110954548A (en) * | 2019-11-28 | 2020-04-03 | 西安获德图像技术有限公司 | Cloth inspecting machine based on machine vision and method for detecting cloth defects by adopting cloth inspecting machine |
| CN111575881A (en) * | 2020-05-29 | 2020-08-25 | 新沂市源茂纺织有限公司 | Method for reeling outside of flame-retardant waterproof cloth textile machine |
| CN112693701A (en) * | 2020-12-15 | 2021-04-23 | 台州学院 | Constant tension control and defect detection system of infusion apparatus winding and packaging device |
| CN112813570A (en) * | 2020-12-30 | 2021-05-18 | 苏州福睿洋纺织科技有限公司 | Automatic intelligent weaving system of loom |
-
2019
- 2019-02-12 CN CN201920190382.7U patent/CN209555473U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110954548A (en) * | 2019-11-28 | 2020-04-03 | 西安获德图像技术有限公司 | Cloth inspecting machine based on machine vision and method for detecting cloth defects by adopting cloth inspecting machine |
| CN111575881A (en) * | 2020-05-29 | 2020-08-25 | 新沂市源茂纺织有限公司 | Method for reeling outside of flame-retardant waterproof cloth textile machine |
| CN112693701A (en) * | 2020-12-15 | 2021-04-23 | 台州学院 | Constant tension control and defect detection system of infusion apparatus winding and packaging device |
| CN112813570A (en) * | 2020-12-30 | 2021-05-18 | 苏州福睿洋纺织科技有限公司 | Automatic intelligent weaving system of loom |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209555473U (en) | A kind of loom electronic warp feeding coiling control system | |
| US5058628A (en) | Terry loom having programmable pile forming elements | |
| CN101673119A (en) | Method for controlling tension stability of wrap yarn during wrap feeding and rolling process of loom | |
| CN104005156B (en) | Rapier loom special for wide fabric | |
| CN107190412B (en) | A kind of warp knit positive type tension compensating mechanism | |
| CN105836528A (en) | Constant moment servo tensioner | |
| CN107186986A (en) | Plastic-wire drawing machine winding control method and winding system | |
| CN101694045A (en) | Roughing-up machine multi-shaft drive tension control system and method for controlling tension thereof | |
| CN102634910A (en) | Fully-independent servo drive rapier loom | |
| CN203878285U (en) | Special rapier loom for wide-angle fabric | |
| CN209259270U (en) | A kind of storage cloth frame device of band balance self weight | |
| CN101844420B (en) | Drum machine based on intelligent double closed-loop control and control method thereof | |
| CN201835060U (en) | Linear edge twister | |
| CN100519861C (en) | Beam warping machine servo-controlling method and lateral movement device using same | |
| CN205620779U (en) | Master control is based on PLC's jet -propelled cord fabric loom control system | |
| CN214115851U (en) | Warp electron conveyor | |
| CN105780288B (en) | Modified multi-speed electronic let-off control system | |
| CN101709529A (en) | Full-electric drive small sample loom | |
| CN207176265U (en) | A kind of electric cam wire picking device of computer embroidering machine | |
| CN207775461U (en) | A kind of sheared towel loom | |
| CN202164423U (en) | Independent electronic let-off device for double-layer fabric weaving | |
| CN201224809Y (en) | Electric let-off motion of loom | |
| CN107794630B (en) | Double-layer integrated weaving control method for bagged cloth of barrel | |
| CN211846636U (en) | High-precision driving yarn winding device | |
| CN201546002U (en) | Fully-electric driven sample loom |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An electronic let off and take-up control system for looms Effective date of registration: 20220627 Granted publication date: 20191029 Pledgee: Weifang Bank Co.,Ltd. Fangzi sub branch Pledgor: WEIFANG BOYUAN PLASTIC INDUSTRY Co.,Ltd. Registration number: Y2022980008786 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191029 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |