CN209465704U - An auxiliary monitoring device for tool setting of an ordinary CNC lathe - Google Patents
An auxiliary monitoring device for tool setting of an ordinary CNC lathe Download PDFInfo
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- CN209465704U CN209465704U CN201821752435.1U CN201821752435U CN209465704U CN 209465704 U CN209465704 U CN 209465704U CN 201821752435 U CN201821752435 U CN 201821752435U CN 209465704 U CN209465704 U CN 209465704U
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- knife
- tool setting
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- lathe
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- 238000012806 monitoring device Methods 0.000 title claims description 5
- 238000013016 damping Methods 0.000 claims abstract description 11
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 5
- 239000002826 coolant Substances 0.000 claims description 5
- 238000004049 embossing Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种新型普通数控车床对刀辅助监视装置,采用镜面反射原理。实现车床操作人员在不贴近车床对刀口位置就可观察对刀情况,从而保护操作人员的安全。属于机械加工防护领域。The utility model relates to a novel common numerical control lathe tool setting auxiliary monitoring device, which adopts the principle of mirror reflection. It is realized that the operator of the lathe can observe the tool setting situation without being close to the position of the tool edge of the lathe, thereby protecting the safety of the operator. It belongs to the field of mechanical processing protection.
背景技术Background technique
目前普通数控车床对刀,主要依赖于操作人员的贴近观察,或者使用昂贵的对刀仪等辅助设备,不能满足低成本安全对刀的要求。如:1.不借助其他装置的情况下,操作人员需要贴近观察,可能会受到飞溅的切屑和崩断的车刀的伤害;2.现有对刀辅助设备如对刀仪,使用成本较高,维护成本及技术要求较高,不适合一般普通数控车床。At present, ordinary CNC lathe tool setting mainly relies on the close observation of the operator, or the use of expensive tool setting instruments and other auxiliary equipment, which cannot meet the requirements of low-cost and safe tool setting. For example: 1. The operator needs to observe closely without the help of other devices, and may be injured by flying chips and broken turning tools; 2. Existing tool setting auxiliary equipment such as tool setting instrument has a high cost of use , The maintenance cost and technical requirements are high, and it is not suitable for ordinary CNC lathes.
鉴于上述对刀操作的不足,本设计产品在不改变现有普通数控车床结构的情况下,借鉴镜面反射原理进行创新设计,设计采用相配合的T型滑轨、滚柱和一字压花阻尼转轴,可实现镜面结构的自由移动,以实现不同长度工件在普通数控车床上的安全对刀操作。In view of the above deficiencies in the tool setting operation, this design product uses the mirror reflection principle for innovative design without changing the structure of the existing ordinary CNC lathe, and adopts the matching T-shaped slide rail, roller and in-line embossing damping The rotating shaft can realize the free movement of the mirror structure, so as to realize the safe tool setting operation of workpieces of different lengths on ordinary CNC lathes.
实用新型内容Utility model content
本实用新型的主要目的在于,改变对刀观察视线,克服现有的不足,在不改变现有普通数控车床结构的前提下,进行安全对刀。这种新型的对刀辅助装置具有产业上的利用价值。The main purpose of the utility model is to change the sight line of tool setting observation, overcome the existing deficiencies, and perform safe tool setting on the premise of not changing the structure of the existing ordinary numerical control lathe. This new type of tool setting auxiliary device has industrial application value.
本实用新型采用的实用新型技术方案是:一种普通数控车床对刀辅助装置,利用镜面反射原理,其特征是:该结构通过T型滑轨、滚柱和一字压花阻尼转轴,以实现镜面的对刀辅助装置可以在不同的对刀点自由移动和角度调整。The utility model technical scheme adopted by the utility model is: an ordinary numerical control lathe tool setting auxiliary device, which utilizes the principle of mirror reflection. The mirrored tool setting auxiliary device can move freely and adjust the angle at different tool setting points.
该装置通过T型滑轨粘接或螺栓连接与数控车床外壳连接;使用T型滑轨,滚柱,滚柱支架,使带镜面的对刀辅助装置可以在不同对刀点的水平方向自由移动到所需位置。The device is connected with the CNC lathe shell through T-shaped slide rail bonding or bolt connection; using T-shaped slide rails, rollers, and roller brackets, the tool setting auxiliary device with mirror surface can move freely in the horizontal direction of different tool setting points. to the desired location.
该装置通过使用连接支架和一字压花阻尼转轴,使带镜面的对刀辅助装置可以在不同对刀点调整角度到所需位置,在不对刀操作时,辅助监视装置折叠收回,通过镜面的反射原理可以实时的为对刀操作进行显示。The device uses the connecting bracket and the in-line embossing damping shaft, so that the auxiliary device with mirror surface can adjust the angle to the required position at different tool-setting points. The reflection principle can be displayed in real time for the tool setting operation.
所述的镜面采用疏水材料喷涂,防止车床内部冷却液飞溅污染镜面。因为车床内部会有冷却液飞溅,可防止镜面被污染影响对刀时的观察效果。The mirror surface is sprayed with a hydrophobic material to prevent the splash of coolant inside the lathe from contaminating the mirror surface. Because there will be coolant splashes inside the lathe, it can prevent the mirror surface from being polluted and affect the observation effect of the tool.
为实现上述目的,本实用新型所提供的结构,其包括T型滑轨,滚柱,滚柱支架,一字压花阻尼转轴,连接支架,疏水镜面,镜面外框组成;所述:滑轨设有沉头孔两个,以实现结构通过螺栓与车床连接;滚柱支架两端各有一环型结构与滚柱间隙配合,故滚柱可在滑轨内部可自由滚动;滚柱支架与连接支架,连接支架与镜面外框均使用一字压花阻尼转轴进行铰链连接。In order to achieve the above purpose, the structure provided by the present utility model includes a T-shaped slide rail, a roller, a roller support, a one-word embossed damping shaft, a connecting support, a hydrophobic mirror surface, and a mirror surface outer frame; the slide rail is composed of There are two countersunk holes to realize the connection between the structure and the lathe through bolts; there is a ring structure at each end of the roller bracket and the roller clearance fit, so the roller can roll freely inside the slide rail; the roller bracket is connected with The bracket, the connecting bracket and the mirror frame are all hingedly connected by a word embossed damping shaft.
本实用新型的有益效果是:采用疏水镜面,T型滑轨,滚柱,滚柱支架,连接支架,一字压花阻尼转轴结合,材料方便易得,设计结构简单,有效的使车床操作员远离危险,提高车床对刀的准确度,疏水镜面可有效避免镜面被车床冷却液造成的污染。The beneficial effects of the utility model are: the use of a hydrophobic mirror surface, a T-shaped slide rail, a roller, a roller support, a connecting support, and a one-word embossing damping shaft are combined, the materials are convenient and easy to obtain, the design structure is simple, and the lathe operator is effectively Keep away from danger and improve the accuracy of lathe tool setting. The hydrophobic mirror surface can effectively avoid the mirror surface being polluted by the lathe coolant.
附图说明Description of drawings
下面结合说明书附图对本实用新型产品进行说明。The product of the present invention will be described below with reference to the accompanying drawings.
图1是本实用新型的外观示意图。Figure 1 is a schematic view of the appearance of the present invention.
图2是本实用新型的T型滑轨剖面结构示意图。Figure 2 is a schematic diagram of the cross-sectional structure of the T-shaped slide rail of the present invention.
图3是本实用新型的折叠状态示意图。3 is a schematic diagram of the folded state of the present invention.
图中:1.T型滑轨,2.滚柱,3.滚柱支架,4.一字压花阻尼转轴,5.连接支架,6.疏水镜面,7.镜面外框In the picture: 1. T-type slide rail, 2. Roller, 3. Roller bracket, 4. Slotted embossed damping shaft, 5. Connecting bracket, 6. Hydrophobic mirror surface, 7. Mirror surface frame
具体实施方式Detailed ways
本产品使用时,整体安装在普通数控车床内部,具体可根据不同数控车床的实际情况,将T型滑轨1的上表面粘接或螺栓连接在顶部保护壳上,T型滑轨1 在车床Z轴(平行于或重合于主轴轴线)导轨正上方且与Z轴导轨平行;疏水镜面6采用疏水材料喷涂,因为车床在加工的过程中内部会有冷却液飞溅,可防止镜面被污染影响对刀时的观察效果;两个滚柱2分别位于滚柱支架3的两端,T 型滑轨1和滚柱2配合,带动连接支架5和镜面外框7,可使疏水镜面6在车床水平方向上自由移动,以适合加工不同长度工件时寻找到最合适的观察点;滚柱支架3与连接支架5用一字压花阻尼转轴4进行铰链连接,连接支架5与镜面外框7用一字压花阻尼转轴4进行铰链连接,既可以调整最适合操作人员的观察角度,又可以在不使用的时候折叠紧贴车床内壁,从而不会影响车床加工时刀架的正常运行。When this product is used, it is integrally installed inside an ordinary CNC lathe. Specifically, according to the actual situation of different CNC lathes, the upper surface of the T-shaped slide rail 1 can be glued or bolted to the top protective shell, and the T-shaped slide rail 1 can be attached to the lathe. The Z-axis (parallel or coincident with the spindle axis) is just above the guide rail and parallel to the Z-axis guide rail; the hydrophobic mirror surface 6 is sprayed with hydrophobic material, because there will be coolant splashes inside the lathe during processing, which can prevent the mirror surface from being polluted. The observation effect of the knife; two rollers 2 are located at the two ends of the roller bracket 3 respectively, and the T-shaped slide rail 1 and the roller 2 cooperate to drive the connection bracket 5 and the mirror frame 7, so that the hydrophobic mirror surface 6 is at the level of the lathe. It can move freely in the direction to find the most suitable observation point when processing workpieces of different lengths; The word embossing damping shaft 4 is hinged, which can not only adjust the viewing angle most suitable for the operator, but also fold and close to the inner wall of the lathe when not in use, so that it will not affect the normal operation of the tool holder during lathe processing.
根据上述,仅表现出本方案的较佳的实施措施,并非是对本实用新型任何形式上的限制,任何熟悉本专业的技术人员,在不脱离本实用新型的技术范围内,当可利用上述技术内容做出更动和装饰,但凡未脱离本实用新型技术范围内的,依据本实用新型的技术实质对上述有简单的修改、等同的变化,均属于本实用新型的范围之内。According to the above, only the best implementation measures of the present invention are shown, not any form of restriction on the present invention. Any person familiar with the profession, without departing from the technical scope of the present invention, can utilize the above-mentioned technology Changes and decorations are made to the contents, but any simple modifications and equivalent changes to the above according to the technical essence of the present utility model that do not depart from the technical scope of the present utility model belong to the scope of the present utility model.
Claims (3)
Priority Applications (1)
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CN201821752435.1U CN209465704U (en) | 2018-10-17 | 2018-10-17 | An auxiliary monitoring device for tool setting of an ordinary CNC lathe |
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CN201821752435.1U CN209465704U (en) | 2018-10-17 | 2018-10-17 | An auxiliary monitoring device for tool setting of an ordinary CNC lathe |
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CN201821752435.1U Expired - Fee Related CN209465704U (en) | 2018-10-17 | 2018-10-17 | An auxiliary monitoring device for tool setting of an ordinary CNC lathe |
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2018
- 2018-10-17 CN CN201821752435.1U patent/CN209465704U/en not_active Expired - Fee Related
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Granted publication date: 20191008 Termination date: 20211017 |