CN208880151U - A kind of flange automatic production line - Google Patents
A kind of flange automatic production line Download PDFInfo
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- CN208880151U CN208880151U CN201820641277.6U CN201820641277U CN208880151U CN 208880151 U CN208880151 U CN 208880151U CN 201820641277 U CN201820641277 U CN 201820641277U CN 208880151 U CN208880151 U CN 208880151U
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Abstract
The utility model provides a kind of flange automatic production line, including automatic feed mechanism, automatic welding assembly line, drum apparatus, roll squeezer, lathe, punching machine, drilling and tapping machine and automatic blanking stacking mechanism；The automatic feed mechanism include can various dimensions rotation material clamping robot；The automatic welding assembly line includes for positive first welding post of welding flange, material station turning, the second welding post of welding flange reverse side and the third welding post of welding flange side wall that ring flange is overturn；The roll squeezer is for flattening ring flange；The lathe is for polishing ring flange；The punching machine is used for punching press flange disk hole；The drilling and tapping machine is for boring the counterbore for attacking ring flange and tapping；The automatic blanking stacking mechanism is used to ring flange finished product stacking blanking.The integrated machining production line that the equipment such as this production line collection feeding, welding, roll-in, punching press are formed reduces the labour cost of manpower operation, improves the quality of production efficiency and product.
Description
Technical field
The utility model relates to the pipelining equipment technologies of machining, and in particular to a kind of automatic processing for flange
Production line.
Background technique
Flange is part interconnected between axis and axis, for the connection between pipe end；Also have and imported and exported used in equipment
It is upper to connect or for the connection between two equipment.Flange is generally in the shape of plate-like, opens on the periphery of the metallic object of plate-like
The connecting hole of several fixing hole.
In the production process of flange, need to weld by the outer ring and inner ring that form flange, then on flange
Drilling or tapping, structure is complicated for existing flange processing device, in process, needs manually to carry out frequent loading and unloading.One
After secondary drilling or tapping, it is also necessary to manual rotation's certain angle.Angle control is unable to reach precisely when therefore producing, process
Poor continuity, processing efficiency is low.
For this reason, it is necessary to develop a kind of automatic production line of flange.
Utility model content
The purpose of this utility model is that in view of the deficiencies of the prior art, a kind of flange automatic production line is provided, from
Dynamicization feeding, pipeline system production and processing, realize that the processes one continuous line such as feeding, welding, roll-in, punching press are completed.
The utility model is realized by following technological means solves above-mentioned technical problem:
A kind of flange automatic production line, for being welded to ring flange blank, roll-in, punch process, knot
Structure include: automatic feed mechanism, automatic welding assembly line, roller-way conveyer belt, roll out device, lathe, punching machine, drilling and tapping machine and
Automatic blanking stacking mechanism；
The automatic feed mechanism include can various dimensions rotation material clamping robot, ring flange blank for that will stack by
Block is delivered on automatic welding assembly line；
The automatic welding assembly line include Material support frame, the material-transporting system being arranged in below Material support frame,
And be successively set on the first welding post above the material support, material station turning, the second welding post and
Third welding post；First welding post is for welding flange blank front cutting seam；The material station turning is used
It is overturn in by ring flange blank；Second welding post is for welding flange blank reverse side cutting seam；The third welding
Station is used for welding flange blank side wall；
The output end of automatic welding assembly line is arranged in the roller-way conveyer belt, for the ring flange blank after welding
It is fed sequentially into described roll out in device, lathe, punching machine, drilling and tapping machine and automatic blanking stacking mechanism.
The flange automatic production line working principle of the utility model is: under normal circumstances, method needed for producing flange
Blue disk blank is to be vertically arranged to pile up placement after cutting is in the form of annular discs.The production line of the utility model will be arranged with fork truck first
It arranges the ring flange blank piled up to send to automatic feed mechanism, is piecewise transposed to ring flange blank automatically by material clamping robot
On welding streamline；Ring flange blank on automatic welding assembly line successively be soldered front cutting seam, reverse side cutting seam and
Side wall is then sent on roller-way conveyer belt；By roller-way conveyer belt be successively sent to roll squeezer, lathe, punching machine, in drilling and tapping machine
Processing.Since the flatness of ring flange blank is poor, then need to be flattened by the roll squeezer.The lathe is for polishing
Flange outer ring.The punching machine is for punching press flange hole.The drilling and tapping machine is to attack counterbore and thread for boring.By adding
Flange after work then continues through roller-way conveyer belt and is transported in automatic blanking stacking mechanism, and stacking is placed.
Further, the automatic feed mechanism includes rack, material conveying platform, cradle, material feeding driving mechanism, sliding
Arm and the material clamping robot；The material conveying platform is arranged on the rack, and material conveying platform is equipped with the first guide rail；It is described to send
Material frame is arranged on the material conveying platform and can reciprocatingly slide along first guide rail；The output end of the material feeding driving mechanism with
The cradle connection, for pushing cradle to slide along first guide rail；The travelling arm is located at the material conveying platform
Top, the travelling arm can reciprocatingly slide with respect to rack and slidably to stretching out the shell outside；The travelling arm sliding
Direction is parallel with the direction that first guide rail extends, and the material clamping robot is fixed on the travelling arm.
Further, the material clamping robot includes fixed block, the first rotary cylinder, transmission connection block, the second rotation
Cylinder, two-way cylinder, clamping unit；The fixed block connects on the rack；First rotary cylinder is fixed on described
On fixed block；The transmission connection block includes the first connecting plate and the second connecting plate of orthogonal setting；First connection
Plate is connected on the swivel head of the first rotary cylinder；Second rotary cylinder is mounted on second connecting plate；It is described double
It is connected to cylinder on the swivel head of second rotary cylinder；The clamping unit includes the clamping of two mutually symmetrical with settings
Block, each grip block are equipped with clamping part；Described two grip blocks are connected on the piston rod at the both ends of two-way cylinder, and two
A clamping part is disposed in parallel relation to one another；Described two clamping parts can drive with the two-way cylinder and be translatable in opposite directions, realize increase or
Reduce two clamping part spacing；Where the swivel head of plane and the second rotary cylinder where the swivel head of first rotary cylinder
Plane is orthogonal；The piston rod telescopic direction of the two-way cylinder and plane where the swivel head of second rotary cylinder are mutual
It is parallel.
Further, the material-transporting system includes the first sliding rail, conveyor module, servo motor；The conveyor module
It is arranged on first sliding rail and can be along the first sliding rail alternating translational；The output of the conveyor module and the servo motor
End connection；Several spaced material lifting devices are additionally provided on the conveyor module；The material lifting device includes
The first lifting cylinder being fixed on the conveyor module and the first material branch being connected on the first lifting cylinder piston rod
Supporting block, the first material rest pad can vertically be gone up and down.
Further, the material station turning includes pedestal frame, hydraulic cylinder and at least one clamping turnover mechanism；
The pedestal frame include be fixed on guide rail above the Material support frame and can opposite rail vertical lifting crane；
The hydraulic cylinder is fixed on the pedestal frame, its piston cylinder is connect with the crane；The clamping turnover mechanism setting exists
On the crane, including rotary cylinder, swivel mount, upper grip block, lower grip block and third lifting cylinder；The rotation
Cylinder is fixed on the crane, and swivel head is connect with the swivel mount；The third lifting cylinder and lower grip block point
It is not fixed on the swivel mount, the piston rod of the third lifting cylinder is connect with the upper grip block, the upper grip block
Positioned at the top of the lower grip block.Preferably, the material station turning includes two clamping turnover mechanisms, and two clampings are turned over
Rotation mechanism is symmetrically disposed in the two sides of crane.
Further, first welding post, the second welding post and third welding post include welding gun and weldering
Rifle driving mechanism；The welding gun driving mechanism includes fixed frame, transverse slider, laterally driven cylinder, longitudinal sliding block, zigzag tread patterns
Cylinder and tilted block；The fixed mount setting is formed with and the first material in the Material support frame, on fixed frame
Rest pad the second sliding rail disposed in parallel, the transverse slider are mounted on the second sliding rail and can be sliding along the second sliding rail work level
Dynamic, the laterally driven cylinder is arranged on the fixed frame and its piston rod is connect with the transverse slider；It is described longitudinal sliding
The inside of block is equipped with the third sliding rail being arranged perpendicular to the first material rest pad, and the surface of the transverse slider is equipped with and institute
The sliding block that third sliding rail matches is stated, the longitudinal sliding block is slidably mounted in the transverse slider by the third sliding rail
On；The zigzag tread patterns cylinder is used to drive the sliding of longitudinal sliding block；Extension, the inclination are additionally provided on the longitudinal sliding block
Block and the extension are hinged, and the welding gun is arranged on the tilted block.
Further, first welding post further includes pressuring flat device；The pressuring flat device includes two second liter
Sending down abnormally ascending cylinder and pressing module；Two second lifting cylinders are separately positioned below the Material support frames of the through slot two sides,
The upper surface of its piston rod stretching Material support frame；The pressing module is connected on the second lifting cylinder piston rod, can be in object
It is moved up and down above material support frame；The pressing module is arranged in a staggered manner mutually with the welding gun.
Further, the automatic blanking stacking mechanism includes clamp device for stacking flange and for turning over flange
Overturning device for discharging under unloading.The clamp device includes cross slide way, longitudinal rail, chuck and chuck drive cylinder；
The chuck is fixed on the longitudinal rail and can vertically move back and forth；The longitudinal rail is mounted on the cross slide way
Above and transversely it can make movement back and forth horizontally by guide rail；The chuck is for grabbing flange；The chuck drive cylinder is for driving
The claw telescopic movable of chuck.The overturning device for discharging includes frame seat, turnable the L-type discharging being mounted on frame seat
Frame and unloading rack driving motor；The L-type unloading rack includes the splicing frame module and discharging frame module of orthogonal setting；
The splicing frame module is positioned close to the side of the clamp device；The splicing frame module is equipped with splicing conveyer belt；Institute
Discharging frame module is stated equipped with flange support component；The flange support component includes at least two gag lever posts and difference two
A limited block that the gag lever post two sides are set；The gag lever post and limited block are each perpendicular to splicing frame module surface and set
It sets；Described two limited blocks are symmetrically inclined to be arranged in the unloading rack Modular surface, forms class " V " font structure；Each
Guide groove is equipped on the limited block along the vertical direction, the flange briquetting that can be slided along guide groove is installed on guide groove.Automatic blanking
The principle of stacking mechanism is: the flange on roller-way conveyer belt is clamped placement stacked horizontally by clamp device one by one；After stacked horizontally
Flange be transported on overturning device for discharging, received by the splicing conveyer belt of splicing frame module to stopping at flange support component
Dynamic, the flange screw of stacking, L-type unloading rack are overturn 90 ° by flange for transmitting briquetting, realize flange stacked horizontally in horizontally arranged
Then arrangement shifts discharging by tools such as fork trucks.
Further, device, and/or lathe, and/or punching machine, and/or drilling and tapping machine, and/or automatic blanking are rolled out described
Flange feeding mechanism is additionally provided in front of the input terminal of stacking mechanism.The flange feeding mechanism is arranged in the roller-way conveyer belt
Top, include at least pusher cylinder, pushing plate, mobilizable delivery sheet and feeding detection device；The pushing plate is vertical
The top of the roller-way conveyer belt is arranged in ground, and the side of pushing plate is connected on the output shaft of pusher cylinder, the other side passes through
Limit rotary shaft is connect with the delivery sheet；The delivery sheet and the direct spacing of roller-way conveyer belt be less than the pushing plate with it is described
The direct spacing of roller-way conveyer belt；The pushing plate can by pusher cylinder drive it is reciprocal in the roller-way conveyer belt upper horizontal
It is mobile, the delivery sheet can also the relatively described pushing plate around the axle center of limit rotary shaft towards making reciprocating rotary with pusher cylinder opposite direction
It is dynamic.Working principle is: delivery sheet and the direct spacing setting of roller-way conveyer belt being less than to the thickness of flange, flange is in feeding mechanism
Pass through between roller-way conveyer belt, the lower end of delivery sheet can be raised, after flange passes through the lower section of feeding mechanism completely, feeding
Since self weight rotation is returned to vertical state, feeding detection device detects the position of flange and then passes through feedback control system plate
Pusher cylinder starting is driven, delivery sheet then pushes flange to accelerate feeding forward.
Further, described to roll out there are two devices, it is rolled out at two and is additionally provided with flange turnover device between device；Institute
Stating flange turnover device includes overturning axle bed, the first flipping block and the second flipping block；First flipping block and the second flipping block
Be separately mounted on the overturning axle bed and can rotating around overturning axle bed flip-flop movement；First flipping block and the second overturning
The setting of block correspondence.First flipping block and the second flipping block are preferably framed bent, can be with the roller-way of the roller-way conveyer belt same
Apart from one another by setting on one horizontal plane.Principle is: the first flipping block pushes flange to overturn about 90 ° from horizontal plane, and flange turns to the
On two flipping blocks, the overturning Reversion Level setting under the drive of the second flipping block.
Further, described roll out is provided with flange inspection in device, and/or lathe, and/or punching machine, and/or drilling and tapping machine
Survey device；The flange detection device be infra-red ray detection device or vision radiography detection device, it is processed for detecting flange
Flatness and/or circularity afterwards.
Further, the lathe, and/or drilling and tapping machine are nearby additionally provided with for grabbing flange from its feed inlet end
The double end robot device of its discharge port end in station and is then grabbed from station.The double end robot device is at least
Including third guide rail and two mechanical arm assemblies being disposed adjacent；The third guide rail is above the feed end of station, warp
Cross above station, extend to setting above the discharge end of station；Described two mechanical arm assemblies are arranged at the third and lead
On rail；Each mechanical arm assembly includes mechanical arm hanger, hanger power device, mechanical arm, horizontal power device and vertical power
Device；The hanger power device is for driving mechanical arm hanger to reciprocatingly slide along third guide rail；Mechanical arm hanger is equipped with X-axis
Guide rail and Y-axis guide rail, the mechanical arm are connected in the X-axis guide rail and can be led by X-axis described in horizontal power device drives edge
Rail reciprocatingly slides；The X-axis guide rail is connected in the Y-axis guide rail and can be by Y-axis guide rail described in vertical power device drives edge
It reciprocatingly slides.Mechanical arm is equipped with the electromagnet for having adsorbed flange.Its working principle is that: two mechanical arm assembly substep works
Make, flange from feed inlet end absorption and is transported in station, second mechanical arm assembly by first mechanical arm assembly
The flange processed from adsorbing in station and is delivered to the discharge port end of station.
Further, the lathe, and/or punching machine, and/or the discharge port end of drilling and tapping machine are additionally provided with sweeps bits dress automatically
It sets.Automatically the bits device of sweeping includes that can sweep bits roller along Pivot Point Center rotation, and above-mentioned station is arranged in the bits roller of sweeping
Above the conveyer belt of discharge port end.Sweeping bits roller preferably can control its liter by sensor in the automatic oscilaltion of conveyer belt
Drop；When flange after processing is considered to be worth doing below roller through overscan, flange surface rolling removing flange surface can be dropped to automatically by sweeping bits roller
Iron filings.
It should be noted that servo motor can be used in driving cylinder involved in the utility model and screw structure replaces
Generation.
The utility model is integrated into the flange of the one continuous line such as feeding, welding, roll-in, punching press using automated machine equipment
Disk automatic production line can reduce the labour cost of manpower operation, improve production efficiency and be able to achieve the quality one of product
Causeization degree is high, greatly reduces production cost and improves product quality.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the flange automatic production line of embodiment；
Fig. 2 is the structural schematic diagram of the automatic feed mechanism of embodiment；
Fig. 3 is the structural schematic diagram of the material clamping robot of embodiment；
Fig. 4 is the overlooking structure diagram of the automatic welding assembly line of embodiment；
Fig. 5 is the schematic view of the front view of the automatic welding assembly line of embodiment；
Fig. 6 is the structural schematic diagram of the material lifting device of embodiment；
Fig. 7 is that the first welding post of embodiment is overlooking structure diagram；
Fig. 8 is that the first welding post of embodiment is schematic perspective view；
Fig. 9 is that the station turning of embodiment is the schematic diagram of the section structure；
Figure 10 is the automatic blanking stacking mechanism structural schematic diagram of embodiment；
Figure 11 is the structural schematic diagram of the flange feeding mechanism of embodiment；
Figure 12 is the structural schematic diagram of the flange turnover device of embodiment；
Figure 13 is the lathe of embodiment and its structural schematic diagram of double end robot device；,
Figure 14 is the structural schematic diagram of the double end manipulator of embodiment；
Figure 15 is the structural schematic diagram for sweeping bits device automatically of embodiment.
Specific embodiment
Below in conjunction with drawings and examples, the technical solution of the utility model is further elaborated:
Such as Fig. 1, a kind of flange automatic production line, for being welded to ring flange blank, roll-in, punch process
, structure include automatic feed mechanism 1, automatic welding assembly line 2, drum apparatus 3, roll squeezer 4, lathe 5, the first punching machine 6,
Drilling and tapping machine 7, the second punching machine 8 and automatic blanking stacking mechanism 9.
Such as Fig. 2, the automatic feed mechanism 1 include rack 11, material conveying platform 12, cradle 13, material feeding driving mechanism 14,
Travelling arm 15 and material clamping robot 16.The material conveying platform 12 is arranged in rack 11, and rack 11 is equipped with the second guide rail
111, the material conveying platform 12 can be slided along the second guide rail 111.The material conveying platform 12 is equipped with the first guide rail 121；It is described to send
Material frame 13 is arranged on the material conveying platform 12 and can reciprocatingly slide along first guide rail 121.First guide rail 121 prolongs
It stretches direction and is directed towards the automatic welding assembly line 2；The extending direction of second guide rail 111 and first guide rail 121
Extending direction be mutually perpendicular.The output end of the material feeding driving mechanism 14 is connect with the cradle 13, for pushing
Cradle 13 is slided along first guide rail 121, and the material feeding driving mechanism 14 is cylinder.The travelling arm 15 is located at described send
Expect the top of platform 12, the travelling arm 15 can reciprocatingly slide with respect to rack 11 and slidably to the automatic welding assembly line 2
Top.The direction that the travelling arm 15 slides is parallel with the direction that first guide rail 121 extends.The material clamping robot 16
It is fixed on the travelling arm 15.
Such as Fig. 3, the material clamping robot 16 includes fixed block 161, the first rotary cylinder 162, transmission connection block 163, the
Two rotary cylinders 164, two-way cylinder 165, clamping unit 166.The fixed block 161 is fixed on the travelling arm 15.
First rotary cylinder 162 is also secured on the fixed block 161.The transmission connection block 163 includes orthogonal setting
The first connecting plate and the second connecting plate, first connecting plate is connected on the swivel head of the first rotary cylinder 162, described
Two rotary cylinders 164 are mounted on second connecting plate, i.e., described first rotary cylinder 162 and the second rotary cylinder 164
Plane where swivel head is orthogonal.The two-way cylinder 165 is connected on the swivel head of second rotary cylinder 164；Institute
The grip block that clamping unit 166 includes two mutually symmetrical with settings is stated, each grip block is equipped with clamping part 1661；It is described two
Grip block is connected on the piston rod at the both ends of two-way cylinder 165, and two clamping parts 1661 are disposed in parallel relation to one another；Two folders
Holding portion 1661 can drive with the two-way cylinder 165 and be translatable in opposite directions, realize and increase or reduce two clamping part spacing.The folder
Material manipulator 16, which can be realized, to be overturn ring flange blank block-by-block to horizontality and transports on automatic welding assembly line 2.
Such as Fig. 4, the automatic welding assembly line 2 includes Material support frame 21, the object being arranged in below Material support frame 21
Material transportation system 22 and feeding station 23, the transport station 24, first for being successively set on 21 top of material support weld
Connect station 25, material station turning 26, the second welding post 27 and third welding post 28.The Material support frame 21
On along its length be equipped with through slot 211.
Such as Fig. 5, the material-transporting system 22 include the first sliding rail 221, conveyor module 222, servo motor 223 and
Several are arranged at intervals on the material lifting device 224 on the conveyor module 222.The extending direction of first sliding rail 221
It is consistent with the extending direction of the through slot 211.The conveyor module 222 is set on first sliding rail 221 and can be with respect to
One sliding rail 221 reciprocatingly slides.The output end of the servo motor 223 is connect with the conveyor module 222.The material of the present embodiment
Lifting device 224 is 5, and feeding station 23, transport station 24, the first welding post 25, overturning work is arranged in being respectively separated
The lower section of the 26, second welding post 27 of position；The material being additionally provided on third welding post 28 on the conveyor module 222 pushes away
Block 225, the material pushing block 225 stretch out the upper surface of the Material support frame 21 through through slot 211.Such as Fig. 6, the material lifting
Device 224 includes that the first lifting cylinder 401, elevator 402, two-way cylinder 403, first material rest pad 404 and two are fixed
Position reinforcement block 405.First lifting cylinder 401 is fixed on the conveyor module 222, its piston rod and the elevator
402 connections.The two-way cylinder 403 is horizontally disposed at the top of the elevator 402, the direction of piston rod with first liter
The direction of 401 piston rod of sending down abnormally ascending cylinder is orthogonal.The top of elevator 402 is arranged in the first material rest pad 404.It is described
Two positioning reinforcement blocks 405 are connected on the both ends piston rod of two-way cylinder 403 the and described positioning reinforcement block 405 can
It protrudes into the inner ring of processed ring flange blank.The first material rest pad 404 and positioning reinforcement block 405 can vertically rise
It drops and passes through the through slot 211.
The feeding station 23 is for receiving ring flange blank and positioning, and the transport station 24 is for by flange
Disk blank transfers on the first welding post from feeding station.
Such as Figure 4 and 5, first welding post 25 is stitched for flattening the simultaneously positive cutting of welding flange blank,
First welding post 25 includes automatic soldering device 251 and pressuring flat device 252.Second welding post 27 is for welding flange
Blank reverse side cutting seam comprising automatic soldering device 271.Third welding post 28 is used for welding flange blank side wall,
Including automatic soldering device 281.251,271,281 structure of automatic soldering device is similar, below then with automatic soldering device
Its structure is described in detail for 251.
Such as Fig. 7, the automatic soldering device 251 includes welding gun 501 and welding gun driving mechanism.The welding gun driving mechanism packet
Include fixed frame 502, transverse slider 503, laterally driven cylinder 504, longitudinal sliding block 505, zigzag tread patterns cylinder 506 and inclination
Block 507.The fixed frame 502 is arranged in the Material support frame 21, and it is sliding that horizontally disposed second is formed on fixed frame 502
Rail 5021, the transverse slider 503 are mounted on the second sliding rail 5021 and can be along the 5021 work level sliding of the second sliding rail, the cross
It is arranged on the fixed frame 502 to driving cylinder 504 and its piston rod is connect with the transverse slider 503.It is described longitudinal sliding
The inside of block 505 is equipped with the third sliding rail 5051 being vertically arranged, and the third sliding rail 5051 is interspersed in the transverse slider 503
Upper and longitudinal sliding block 505 can relatively transverse 503 vertical sliding of sliding block；The zigzag tread patterns cylinder 506 states longitudinal cunning for driving
The sliding of block 504.Extension is additionally provided on the longitudinal sliding block 504, the tilted block 507 and the extension are hinged, described
Welding gun 501 is arranged on the tilted block 507.
Such as Fig. 8, the pressuring flat device 252 includes two the second lifting cylinders 2521 and pressing module 2522.Described in two
The second lifting cylinder 2521 be separately positioned on the lower section of Material support frame 21 of 211 two sides of through slot, its piston rod stretches out
The upper surface of Material support frame 21；The pressing module 2522 is connected on the piston rod of second lifting cylinder 2521 and cross
Across through slot 211 top and can be moved up and down in the top of Material support frame 21.The welding gun more than the 501 pressing module
2522 are arranged in a staggered manner mutually.
The material station turning 26 is for overturning ring flange blank.As shown in figure 9, material station turning 26 includes
Pedestal frame 261, hydraulic cylinder 262 and two clamping turnover mechanisms 263.The pedestal frame 261 includes being fixed on the material branch
The guide rail 2611 of the top of support 21 and can 2611 vertical lifting of opposite rail crane 2612；The hydraulic cylinder 262 is fixed
On the pedestal frame 261, its piston cylinder connect with the crane 2623.Two clamping turnover mechanisms 263 are symmetrically
It is arranged in 211 two sides of through slot and is separately fixed on the crane 2612.The clamping turnover mechanism 263 includes rotary pneumatic
Cylinder 2631, swivel mount 2632, upper grip block 2633, lower grip block 2634 and third lifting cylinder 2635；The rotary cylinder
2631 are fixed on the crane 2612, and swivel head is connect with the swivel mount 2632, and the swivel mount 2632 is towards logical
The setting of 211 direction of slot；The third lifting cylinder 2635 and lower grip block 2634 are separately fixed on the swivel mount 2632, institute
The piston rod for stating third lifting cylinder 2635 is connect with the upper grip block 2633, and the upper grip block 2633 is located at the lower folder
It holds the top of block 2634 and grip block 2634 can be descended to move up and down relatively.
Such as Figure 10, the automatic blanking stacking mechanism 9 includes clamp device 91 for stacking flange and for by flange
Overturn the overturning device for discharging 92 unloaded.The clamp device 91 include cross slide way 911, longitudinal rail 912, chuck 913, with
And chuck drive cylinder 914；The chuck 913 is fixed on the lower end of the longitudinal rail 912 and can vertically move back and forth；Institute
Longitudinal rail 912 is stated to be mounted on the cross slide way 911 and transversely can make horizontal reciprocating movement by guide rail 911；The chuck
913 for grabbing flange；The chuck drive cylinder 914 is used to drive the claw telescopic movable of chuck 913.The overturning discharging
Device 92 includes frame seat 921, turnable the L-type unloading rack and unloading rack driving motor 922 being mounted on frame seat；
The L-type unloading rack includes the splicing frame module 923 and discharging frame module 924 of orthogonal setting；The splicing frame module is set
It sets in the side close to the clamp device 91；The splicing frame module 923 is equipped with splicing conveyer belt；The discharging frame module
924 are equipped with flange support component；The flange support component includes that two gag lever posts 9241 and difference two are arranged in institute
State the limited block 9242 of 9241 two sides of gag lever post；The gag lever post 9241 and limited block 9242 are each perpendicular to the splicing frame module
The setting of 923 surfaces；Described two limited blocks 9242 are symmetrically inclined to be arranged in 924 surface of discharging frame module, forms class
" V " font structure；Guide groove is equipped on each limited block 9242 along the vertical direction, is equipped with and can be slided along guide groove on guide groove
Flange briquetting 9243.The bottom of the discharging frame module 924, which is additionally provided with, is used to support the state in a vertical shape of discharging frame module 924
Unloading rack shoring 925, unloading rack driving motor 922 need to overcome the support force of unloading rack shoring 925 to be just able to achieve L-type discharging
The rotation of frame.The working principle of automatic blanking stacking mechanism is: the flange on roller-way conveyer belt is clamped water by clamp device one by one
Flat stack is placed；Flange after stacked horizontally is transported on overturning device for discharging, passes through the splicing conveyer belt of splicing frame module
It receives to stop at flange support component, the flange screw of stacking, L-type unloading rack are overturn 90 °, realize water by flange for transmitting briquetting
The flat flange stacked is in horizontally arranged arrangement, then shifts discharging by tools such as fork trucks.
As shown in figure 11, it is described roll out device, and/or lathe, and/or punching machine, and/or drilling and tapping machine, and/or it is automatic under
Expect to be additionally provided with flange feeding mechanism 10 in front of the input terminal of stacking mechanism.The flange feeding mechanism 10 is arranged in the roller-way
The top of conveyer belt, including side frame 101, pusher cylinder 102, pushing plate 103, mobilizable delivery sheet 104 and feeding detection
Device (not shown go out)；Pusher cylinder 102 is fixed on the side frame 101；The height of vertical direction is adjusted in the side frame 101
Degree；The pushing plate 103 is vertically situated at the top of the roller-way conveyer belt, and the side of pushing plate 103 is connected to promotion gas
On the output shaft of cylinder 102, the other side connect by limit rotary shaft 105 with the delivery sheet 104；The delivery sheet 104 and roller-way
The direct spacing of conveyer belt is less than the pushing plate 103 and the direct spacing of roller-way conveyer belt；The pushing plate 103 can be by
The drive of pusher cylinder 102 is moved back and forth in the roller-way conveyer belt upper horizontal, and the delivery sheet 104 relatively described can also push away
Movable plate 103 makees reciprocating rotation with 102 opposite direction of pusher cylinder around the axle center of the limit rotary shaft 105 court.Working principle is: will
Delivery sheet and the direct spacing setting of roller-way conveyer belt are less than the thickness of flange, and flange is between feeding mechanism and roller-way conveyer belt
Pass through, the lower end of delivery sheet can be raised, after flange passes through the lower section of feeding mechanism completely, delivery sheet is rotated back to due to self weight
Vertical state is arrived again, and feeding detection device detects then the position of flange drives pusher cylinder to open by feedback control system
Dynamic, delivery sheet then pushes flange to accelerate feeding forward.
As shown in fig. 1 and 12, described to roll out there are two devices 4, it is rolled out at two and is additionally provided with flange overturning dress between device 4
Set 20；The flange turnover device 20 includes overturning axle bed 201, the first flipping block 202 and the second flipping block 203；Described first
Flipping block 202 and the second flipping block 203 are separately mounted on the overturning axle bed 201 and can overturn rotating around overturning axle bed 201
Movement；First flipping block 202 and the setting of 203 correspondence of the second flipping block.First flipping block 202 and the second flipping block
203 be framed bent, can with the roller-way of the roller-way conveyer belt in same level apart from one another by setting.Working principle is: the
One flipping block pushes flange to overturn about 90 ° from horizontal plane, and flange turns on the second flipping block, overturns under the drive of the second flipping block
Reversion Level setting.
Double end robot device 30 is designed on the lathe and drilling and tapping machine.Such as Figure 13, by taking lathe 5 as an example, described in explanation
The structure of double end robot device 30.The double end robot device 30 is for grabbing flange from the feed inlet end of lathe 5
Its discharge port end is grabbed into lathe 5 and then from lathe 5.The double end robot device 30 includes at least third
Guide rail 301, the first mechanical arm assembly 302 and the second mechanical arm assembly 303.The third guide rail 301 is the charging along lathe
End top, by above lathe, extend to and be arranged above the discharge end of lathe.First mechanical arm assembly 302 and second
303 structure of mechanical arm assembly is identical and the two is spaced apart and arranged on the third guide rail 301.With the first mechanical arm assembly 301
For, illustrate its mechanism, comprising: mechanical arm hanger 3011, hanger power device (figure is to show), mechanical arm 3013, press horizontal mobile
Power device 3014 and vertical power device 3015；The hanger power device 3012 is for driving mechanical arm hanger 3011 along third
Guide rail 301 reciprocatingly slides；Mechanical arm hanger 3011 is equipped with X-axis guide rail 3016 and Y-axis guide rail 3017, and the mechanical arm 3013 connects
It connects in the X-axis guide rail 3016 and can be reciprocatingly slided by X-axis guide rail 3016 described in 3014 drives edge of horizontal power device；Institute
X-axis guide rail 3016 is stated to be connected in the Y-axis guide rail 3017 and can be by Y-axis guide rail described in vertical 3015 drives edge of power device
3017 reciprocatingly slide.Mechanical arm 3013 is equipped with the electromagnet 3018 for having adsorbed flange.Its working principle is that: two machinery
Hand component substep works, and flange from feed inlet end absorption and is transported in lathe, the second machine by the first mechanical arm assembly
The flange processed from adsorbing in lathe and is delivered to its discharge port end by tool hand component.It should be noted that the hanger is dynamic
Power device, horizontal power device and vertical power device can be any structure in oil cylinder, cylinder, servo motor and screw rod
Form.
Further, the lathe, punching machine, drilling and tapping machine discharge port end be additionally provided with automatically sweep bits device 40.It is described from
Dynamic bits device 40 of sweeping includes sweeping bits roller 4001 to sweep bits driving device 4002.The bits roller 4001 of sweeping is can to turn along its own axle center
Dynamic；The bits driving device 4002 of sweeping is cylinder, sweeps the bits rotation of roller 4001 for driving.It is described sweep bits roller setting 40 setting exist
Above the conveyer belt of the discharge port end of above-mentioned station.
It should be noted that servo motor can be used for driving cylinder involved in this embodiment and screw structure replaces
Generation.
In this implementation, described rolling out is provided in device, and/or lathe, and/or punching machine, and/or drilling and tapping machine for examining
The flatness of flange and/or the flange detection device of circularity are surveyed, the flange detection device is vision radiography detection device.
Claims (7)
1. a kind of flange automatic production line, for being welded to ring flange blank, roll-in, punch process, feature
Be: including automatic feed mechanism, automatic welding assembly line, roller-way conveyer belt, roll squeezer, lathe, punching machine, drilling and tapping machine and
Automatic blanking stacking mechanism；
The automatic feed mechanism include can various dimensions rotation material clamping robot, the ring flange blank block-by-block for that will stack is defeated
It send to automatic welding assembly line；
The automatic welding assembly line include Material support frame, the material-transporting system being arranged in below Material support frame and
The first welding post, material station turning, the second welding post and the third being successively set on above the material support
Welding post；First welding post is for welding flange blank front cutting seam；The material station turning is used for will
The overturning of ring flange blank；Second welding post is for welding flange blank reverse side cutting seam；The third welding post
For welding flange blank side wall；
The output end of automatic welding assembly line is arranged in the roller-way conveyer belt, successively for the ring flange blank after welding
It is transported in the roll squeezer, lathe, punching machine, drilling and tapping machine and automatic blanking stacking mechanism.
2. a kind of flange automatic production line according to claim 1, it is characterised in that: the automatic feed mechanism packet
Including rack, material conveying platform, cradle, material feeding driving mechanism, travelling arm and the material clamping robot；The material conveying platform is set
It sets on the rack, material conveying platform is equipped with the first guide rail；The cradle is arranged on the material conveying platform and can be along described the
One guide rail reciprocatingly slides；The output end of the material feeding driving mechanism is connect with the cradle, for pushing cradle described in
The sliding of first guide rail；The travelling arm is located at the top of the material conveying platform, and the travelling arm can reciprocatingly slide simultaneously with respect to rack
Slidably to stretching out the shell outside；The direction of the travelling arm sliding is parallel with the direction that first guide rail extends, institute
Material clamping robot is stated to be fixed on the travelling arm.
3. a kind of flange automatic production line according to claim 1 or 2, it is characterised in that: the material clamping robot
Including fixed block, the first rotary cylinder, transmission connection block, the second rotary cylinder, two-way cylinder, clamping unit；First rotation
Rotaring cylinder is fixed on the fixed block；The transmission connection block includes the first connecting plate and the second connection of orthogonal setting
Plate；First connecting plate is connected on the swivel head of the first rotary cylinder；Second rotary cylinder is mounted on described second
On connecting plate；The two-way cylinder is connected on the swivel head of second rotary cylinder；The clamping unit includes two mutual
The grip block of symmetrical setting, each grip block are equipped with clamping part；Described two grip blocks are connected to two-way cylinder
On the piston rod at both ends, two clamping parts are disposed in parallel relation to one another；Described two clamping parts can drive and phase with the two-way cylinder
To translation, realizes and increase or reduce two clamping part spacing；Plane where the swivel head of first rotary cylinder and the second rotation
Plane where the swivel head of rotaring cylinder is orthogonal；The piston rod telescopic direction of the two-way cylinder and second rotary cylinder
Swivel head where plane it is parallel to each other.
4. a kind of flange automatic production line according to claim 1, it is characterised in that: the material-transporting system packet
Include the first sliding rail, conveyor module, servo motor；The conveyor module is arranged on first sliding rail and can be along the first sliding rail
Alternating translational；The conveyor module is connect with the output end of the servo motor；Several are additionally provided on the conveyor module
Every the material lifting device of setting；The material lifting device include the first lifting cylinder being fixed on the conveyor module,
And it is connected to the first material rest pad on the first lifting cylinder piston rod, the first material rest pad can vertically rise
Drop.
5. a kind of flange automatic production line according to claim 1, it is characterised in that: the material station turning packet
Include pedestal frame, hydraulic cylinder and at least one clamping turnover mechanism；The pedestal frame includes being fixed in the Material support frame
Side guide rail and can opposite rail vertical lifting crane；The hydraulic cylinder is fixed on the pedestal frame, its piston cylinder
It is connect with the crane；The clamping turnover mechanism is arranged on the crane, including rotary cylinder, swivel mount, upper folder
Hold block, lower grip block and third lifting cylinder；The rotary cylinder is fixed on the crane, swivel head with it is described
Swivel mount connection；The third lifting cylinder and lower grip block are separately fixed on the swivel mount, the third lifting cylinder
Piston rod connect with the upper grip block, the upper grip block is located at the top of the lower grip block.
6. a kind of flange automatic production line according to claim 4, it is characterised in that: first welding post,
Second welding post and third welding post include welding gun and welding gun driving mechanism；The welding gun driving mechanism includes fixing
Frame, transverse slider, laterally driven cylinder, longitudinal sliding block, zigzag tread patterns cylinder and tilted block；The fixed mount setting is in institute
It states in Material support frame, is formed on fixed frame and the first material rest pad the second sliding rail disposed in parallel, the transverse direction
Sliding block is mounted on the second sliding rail and can be arranged along the second sliding rail work level sliding, the laterally driven cylinder in the fixed frame
Upper and its piston rod is connect with the transverse slider；The inside of the longitudinal sliding block is equipped with to be supported perpendicular to the first material
The third sliding rail of block setting, the surface of the transverse slider is equipped with the sliding block to match with the third sliding rail, described longitudinal sliding
Block is slidably mounted on the transverse slider by the third sliding rail；The zigzag tread patterns cylinder is for driving longitudinal cunning
The sliding of block；Extension is additionally provided on the longitudinal sliding block, the tilted block and the extension are hinged, and the welding gun setting exists
On the tilted block.
7. a kind of flange automatic production line according to claim 6, it is characterised in that: first welding post is also
Including pressuring flat device；The pressuring flat device includes two the second lifting cylinders and pressing module；Along length in the Material support frame
It spends direction and is equipped with through slot；Two second lifting cylinders are separately positioned below the Material support frames of the through slot two sides, it
The upper surface of piston rod stretching Material support frame；The pressing module is connected on the second lifting cylinder piston rod, can be in material
It is moved up and down above support frame；The pressing module is arranged in a staggered manner mutually with the welding gun.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820641277.6U CN208880151U (en) | 2018-04-28 | 2018-04-28 | A kind of flange automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820641277.6U CN208880151U (en) | 2018-04-28 | 2018-04-28 | A kind of flange automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN208880151U true CN208880151U (en) | 2019-05-21 |
Family
ID=66492838
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|---|---|---|---|
| CN201820641277.6U Active CN208880151U (en) | 2018-04-28 | 2018-04-28 | A kind of flange automatic production line |
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| CN108381196A (en) * | 2018-04-28 | 2018-08-10 | 佛山市佛大华康科技有限公司 | A kind of flange automatic production line |
| CN110116339A (en) * | 2019-05-31 | 2019-08-13 | 绍兴上虞威拓机械电子有限公司 | Spot welding trim process for aerospace equipment parts machining |
| CN110394370A (en) * | 2019-08-19 | 2019-11-01 | 马鞍山极趣信息咨询有限公司 | A kind of the toy processing pressurizing unit and its working method of self-emptying |
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| CN110814776A (en) * | 2019-12-06 | 2020-02-21 | 金华凯力特自动化科技有限公司 | Intelligent production line for guide plates |
| CN111531369A (en) * | 2020-06-12 | 2020-08-14 | 云南云海玛钢有限公司 | Automatic efficient flat-end shaping and drilling integrated equipment for building rotary fastener |
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| CN112756641A (en) * | 2020-12-29 | 2021-05-07 | 浙江辛子精工机械有限公司 | Flange turning process and machining equipment |
| CN113182720A (en) * | 2021-05-08 | 2021-07-30 | 滨州学院 | Forming robot and forming method for reinforcing back ridge of anti-corrosion aluminum template |
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| CN108381196A (en) * | 2018-04-28 | 2018-08-10 | 佛山市佛大华康科技有限公司 | A kind of flange automatic production line |
| CN108381196B (en) * | 2018-04-28 | 2024-04-30 | 佛山市佛大华康科技有限公司 | Automatic flange processing production line |
| CN110116339A (en) * | 2019-05-31 | 2019-08-13 | 绍兴上虞威拓机械电子有限公司 | Spot welding trim process for aerospace equipment parts machining |
| CN110394370A (en) * | 2019-08-19 | 2019-11-01 | 马鞍山极趣信息咨询有限公司 | A kind of the toy processing pressurizing unit and its working method of self-emptying |
| CN110774381B (en) * | 2019-11-30 | 2024-03-22 | 江西爱通科技有限公司 | Flexible production line for solid wood processing |
| CN110774381A (en) * | 2019-11-30 | 2020-02-11 | 江西爱通科技有限公司 | Flexible production line for solid wood processing |
| CN110814776A (en) * | 2019-12-06 | 2020-02-21 | 金华凯力特自动化科技有限公司 | Intelligent production line for guide plates |
| CN111531369A (en) * | 2020-06-12 | 2020-08-14 | 云南云海玛钢有限公司 | Automatic efficient flat-end shaping and drilling integrated equipment for building rotary fastener |
| CN112719930A (en) * | 2020-12-22 | 2021-04-30 | 山东时风（集团）有限责任公司 | Automobile brake bottom plate production line capable of effectively controlling machining quality and working method thereof |
| CN112756641A (en) * | 2020-12-29 | 2021-05-07 | 浙江辛子精工机械有限公司 | Flange turning process and machining equipment |
| CN113182720A (en) * | 2021-05-08 | 2021-07-30 | 滨州学院 | Forming robot and forming method for reinforcing back ridge of anti-corrosion aluminum template |
| CN113182720B (en) * | 2021-05-08 | 2022-06-24 | 滨州学院 | Forming robot and forming method for reinforcing back ridge of anti-corrosion aluminum template |
| CN114248169B (en) * | 2021-12-16 | 2023-02-17 | 湖南创研工业技术研究院有限公司 | Automatic grinding and polishing production line for shovel |
| CN114248169A (en) * | 2021-12-16 | 2022-03-29 | 湖南创研工业技术研究院有限公司 | Automatic grinding and polishing production line for iron shovel |
| CN115194551A (en) * | 2022-07-27 | 2022-10-18 | 江苏汉峰数控科技有限公司 | Flange turning automatic production line integrated with oil mist processing function and processing system thereof |
| CN115194551B (en) * | 2022-07-27 | 2023-10-31 | 江苏汉峰数控科技有限公司 | Flange turning automatic production line integrated with oil mist treatment function and treatment system thereof |
| CN115947100A (en) * | 2023-03-10 | 2023-04-11 | 山东祥瑞工贸有限公司 | Car wheel limit processing center loading attachment |
| CN115947100B (en) * | 2023-03-10 | 2023-05-26 | 山东祥瑞工贸有限公司 | Automobile wheel machining center feeding device |
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