CN208722046U - A kind of equipment management and auxiliary cruising inspection system - Google Patents
A kind of equipment management and auxiliary cruising inspection system Download PDFInfo
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- CN208722046U CN208722046U CN201821601094.8U CN201821601094U CN208722046U CN 208722046 U CN208722046 U CN 208722046U CN 201821601094 U CN201821601094 U CN 201821601094U CN 208722046 U CN208722046 U CN 208722046U
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- monitoring server
- equipment
- alarm
- cruising inspection
- inspection system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Testing And Monitoring For Control Systems (AREA)
- Alarm Systems (AREA)
Abstract
The utility model discloses a kind of equipment management and auxiliary cruising inspection systems, including device parameter acquisition system, monitoring server, alarm, the device parameter acquisition system to pass through the parameter information of sensor detection device, connect with monitoring server；The alarm threshold value of device parameter is preset in the monitoring server, the monitoring server is connect with alarm, and when device parameter reaches corresponding alarm threshold value, monitoring server controls alarm and issues alarm signal.Utility model has the advantages that by the way that the data of acquisition are transferred to monitoring server, then according to preset threshold and actual acquisition numerical value multilevel iudge, find failure in time and then alarm, can the entire cement producing line equipment of effective monitoring safety；Intelligentized automatic alarm obtains data using sensing system, greatlys save artificial human resources, improve intelligence, the degree of automation of inspection.
Description
Technical field
The utility model relates to the auxiliary cruising inspection systems of equipment in cement producing line.
Background technique
In field of cement industry, improves apparatus for production line routing inspection efficiency and quality monitoring is particularly significant, this is related to producing
Safety and the stability of production.Conventional routine inspection mode uses manual inspection, and this mode relies on artificial detection device
Working condition, testing result is excessively subjective, and waste of manpower resource.If inspection is realized that automation and semi-automation are right
In saving human resources, efficient monitoring device operating is of great significance.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of equipment to assist cruising inspection system, is suitable for water
The equipment routing inspection of mud production line, the equipment management of the monitoring cement producing line for intelligent and high-efficiency and inspection, pass through monitoring in time
The operating abnormal conditions of data discovering device.
To achieve the goals above, the technical solution adopted by the present invention are as follows: a kind of equipment management and auxiliary cruising inspection system, packet
Device parameter acquisition system, monitoring server, alarm are included, the device parameter acquisition system passes through sensor detection device
Parameter information is connect with monitoring server；The alarm threshold value of device parameter, the monitoring clothes are preset in the monitoring server
Business device is connect with alarm, and when device parameter reaches corresponding alarm threshold value, monitoring server controls alarm and issues report
Alert signal.
The cruising inspection system further includes video acquisition system, and the video acquisition system is arranged in equipment side, for acquiring
The operation video data of equipment, the video acquisition system are connect with the monitoring server, the video data for will acquire
It is sent in monitoring server.
The monitoring server is connect with display, is used for display alarm information and/or device parameter information.
The device parameter acquisition system detects hydraulic signal, air pressure signal, electric current, temperature by various sensors respectively
Degree, stroke signal, limit switch signal, liquid level signal and/or vibration signal.Corresponding sensor be respectively hydraulic pressure sensor,
Baroceptor, current transformer, temperature sensor, travel switch, limit switch, liquid level sensor, vibrating sensor.
The data of the device parameter acquisition system acquisition are uploaded to DCS system server, pass through DCS net by DCS system
Monitoring server is passed data to behind pass.
Gateway is isolated in setting between the monitoring server and DCS network.
The cruising inspection system further includes equipment point-detecting system, and an inspection data are sent to monitoring clothes by the equipment point-detecting system
It is engaged in device.
The point detection system includes handheld terminal and the second near field wireless communication module that equipment is arranged in, described hand-held
Terminal includes input touch screen, the first near field wireless communication module, telecommunication module, main control module, second near field
Wireless communication module is connect with the sensor in equipment, second near field wireless communication module and the first near field wireless telecommunications mould
Block communication connection, first near field wireless communication module are connect with main control module, the main control module input terminal connection input
Touch screen, the main control module output end are connect by telecommunication module with monitoring server.
The monitoring server and the intelligent terminal of Maintenance Engineer communicate to connect.Reach alarm threshold value in device parameter
When, the information such as device fault information, device name are sent in the intelligent terminal of preset Maintenance Engineer, to notify to repair
Engineer repairs inspection to equipment.
Utility model has the advantages that by the way that the data of acquisition are transferred to monitoring server, then according to default threshold
Value and actual acquisition numerical value multilevel iudge find failure and then to alarm in time, can the entire cement producing line of effective monitoring set
Standby safety；Intelligentized automatic alarm obtains data using sensing system, greatlys save artificial human resources, raising is patrolled
The intelligence of inspection, the degree of automation.
Detailed description of the invention
Below to each width attached drawing of description of the invention expression content and figure in label be briefly described:
Fig. 1 is structure of the invention schematic illustration；
Fig. 2 is that present invention point examines schematic illustration.
Specific embodiment
A specific embodiment of the invention is made further detailed below against attached drawing by the description to optimum embodiment
Thin explanation.
As shown in Figs. 1-2, a kind of equipment assists cruising inspection system, including device parameter acquisition system, monitoring server, alarm
Device, device parameter acquisition system pass through the parameter information of sensor detection device, connect with monitoring server；Monitoring server
The alarm threshold value of interior default device parameter, the monitoring server are connect with alarm, reach corresponding report in device parameter
When alert threshold value, monitoring server controls alarm and issues alarm signal.
Device parameter acquisition system detects hydraulic signal, air pressure signal, electric current, temperature, row by various sensors respectively
Journey signal, limit switch signal, liquid level signal and/or vibration signal are a kind of or a variety of, but are not limited to these sensors.Acquisition
The information of equipment includes several types: switch acquisition, identify equipment start stop switch state giggle you；Analog acquisition, mark
Know equipment relevant parameter to show, such as temperature, pressure；Camera point is monitoring camera, identifies live camera position and camera shooting
Information, the video information of collection site.Such as the data of Lubricating-oil Station, hydraulic station lubricating utensil acquisition are by liquid level, hydraulic pressure etc., to sentence
Disconnected lubricating utensil whether normal work.
By taking vibration signal as an example, the corresponding equipment of cement producing line may be reclaimer, belt feeder, elevator etc., work as inspection
When the equipment vibrating signal of survey reaches the threshold value of setting, monitoring server controls alarm and issues alarm signal, monitoring server
It is connect with display, is used for display alarm information and/or device parameter information.Can by display display alarm information or
Show the corresponding all parameter informations of warning device, the monitoring personnel for monitoring server checking or monitoring.Such as it can
To check the details of the equipment, such as: equipment state, operating parameter and trend, facility information, equipment video, maintenance note
Record, lubrication record etc..
Video information is obtained by video acquisition system and is sent into duty monitoring server, and cruising inspection system includes video acquisition system
System, video acquisition system setting is in equipment side, for acquiring the operation video data of equipment, video acquisition system and the monitoring
Server connection, for the video data of acquisition to be sent in monitoring server, transmission mode using Ethernet, wireless network,
The modes such as connection.Video data includes sound, vision signal, carries out data acquisition by hard disk video recorder, is then passed to prison
Control server.DCS system server reads the data of camera or hard disk video recorder by RTSP agreement, is acquired hard disk
The video transmission of data of video recorder.
Since the work of cement producing line has a set of existing DCS system, for carrying out decentralised control, so, video counts
According to that can be uploaded to monitoring server by DCS system, the data of device parameter acquisition system acquisition are uploaded to DCS system service
Device, by DCS system server by passing data to monitoring server after DCS network.It is acquired using OPC agreement, DCS
System connects data collection system, obtains data；Gateway is isolated in setting between monitoring server and DCS network.I.e. by unidirectional
Data isolation gateway carries out Network Isolation, and Network Isolation will be carried out between DCS system and monitoring server.
Cruising inspection system further includes equipment point-detecting system, and an inspection data are sent in monitoring server by equipment point-detecting system.
Point detection system is passed the information of point inspection equipments by some important equipments of inspection engineer's manual inspection and by handheld terminal
It is handed to monitoring server, can be uploaded two kinds of data by handheld terminal here: first is that the equipment obtained by handheld terminal
The data of sensor, second is that some parameters of the artificial detection range estimation judgement inputted by the touch screen of handheld terminal are transferred to prison
Control server.
Point detection system includes handheld terminal and the second near field wireless communication module that equipment is arranged in, and handheld terminal includes
Input touch screen, the first near field wireless communication module, telecommunication module, main control module, the second near field wireless communication module
It being connect with the sensor in equipment, the second near field wireless communication module and the first near field wireless communication module communicate to connect, and first
Near field wireless communication module is connect with main control module, main control module input terminal connection input touch screen, the main control module output
End is connect by telecommunication module with monitoring server.
Handheld terminal can be realized using smart phone, using the NFC chip in mobile phone as the first near field channel radio
Believe module, the second near-field communication is to pass through NFC core for the sensor of detection device information on corresponding NFC chip module device
Piece is communicated with NFC chip built in mobile phone, and facility information is sent in mobile phone, and mobile phone will be counted by built-in mobile communication chip
According to being sent to monitoring server, and judge that data are sent to monitoring by the range estimation that handset touch panel inputs some equipment and instruments
In server.
Monitoring server and the intelligent terminal of Maintenance Engineer communicate to connect.It, will when device parameter reaches alarm threshold value
The information such as device fault information, device name are sent in the intelligent terminal of preset Maintenance Engineer, to notify maintenance engineering
Teacher repairs inspection to equipment.
Here can be automatic to issue maintenance job order by monitoring server when reaching alarm threshold value, equipment fault is believed
Breath, device name etc. are sent to the intelligent terminal of Maintenance Engineer to notify engineer, or may be set to be desk checking
After send maintenance order, when issue alarm after, monitoring server setting inspection engineer can be manual according to the research and development of oneself
It sends or selectivity sends repair message, after engineer carries out maintenance worksheet processing, system will pass through note system maintenance personal's order.
After maintenance, complete maintenance document is filled in by maintenance personal, the record of examination of this time will charge to overhaul of the equipments archives.Equipment
Service information, lubrication information all charge to equipment run the details of archives for permanent, for later reference.One of them are closed in maintenance or maintenance
In lubrication information, Maintenance Engineer records the maintenance such as lubricating fluid type, lubricant housings letter when being lubricated processing accordingly
Breath passes to monitoring server by intelligent terminal and carries out storage preservation.
Monitoring server sends short massage notice to the smart phone of preset Maintenance Engineer by short message managing machine, with short
Device fault information, device name are informed Maintenance Engineer by letter mode.In short message managing machine or monitoring server in advance
The phone number of Maintenance Engineer is set, then by short message managing machine, to engineer's sending short message by mobile phone, notice maintenance.
Monitoring server carries out timing while issuing maintenance signal to Maintenance Engineer, when timing time reaches default
When threshold value, monitoring server still judges that device parameter is greater than threshold value, and when still in alarm condition, monitoring server sends maintenance
Delayed data is to the Maintenance Engineer, to supervise the engineer to repair.Repair message is sent to other Maintenance Engineers simultaneously
And the data are recorded in monitoring server.The record delay repair message in monitoring server, and worksheet processing gives second engineering
Teacher prevents from occurring as service mode of the one people's processing of failure slowly or as caused by omitting not in time.
Maintenance Engineer's maintenance record and repair message are sent to monitoring server and stored by intelligent terminal.With intelligence
Energy terminal (mobile phone etc.), which can be convenient, is transferred to monitoring server for repair message, inspection information, facilitates and is stored, recorded.
The repair message that intelligent terminal is uploaded to monitoring server includes but is not limited to lubricate information, maintenance mode, maintenance
Time etc..
Server use B/S mode, the address that user provides according to administrator, directly adopt browser access can or
Using mobile phone app, mobile phone web etc..By administrator's account password of setting, mobile phone, computer etc. are taken using network access monitoring
Business device, obtains, checking monitoring data.
Corresponding permission is arranged in each administrator's account, for according to account permission access monitoring server.According to company,
The difference such as subsidiary factory, region person liable management level, different management region are arranged different administration authorities, different administration authorities for
The access of server is different, obtains data difference, different for modification, the setting of data on server.
By increasing various kinds of sensors, the daily acquisition for manually carrying out equipment day-to-day operation information is substituted.Collection in worksite
Device status data enter DCS, video data accesses hard disk video recorder, then uniformly summarizes to smart machine cruising inspection system
Monitoring server.The data such as collected field data and equipment essential information, overhaul of the equipments record are merged, and according to
The alarm threshold value manually set carries out warning note.Device parameter passes through display more than there is red alarm interface after setting valve
Device is shown, checks video information, checks warning device details.In this way can quick monitoring data, provide
Alarm simultaneously carry out repair and maintenance in time, avoid the long-time failure operation of equipment, improve cement production system safety and
Reliability provides generation safety.
The present invention reduces waste of human resource caused by conventional inspection, and it is dynamic more preferably to grasp equipment operation convenient for technical staff
State improves the precognition ability to predict of hidden trouble of equipment, establishes scientific, effective, comprehensive equipment routing inspection and manages platform, fusion device shape
State on-line monitoring, management, alarm, live video monitoring, realize to the online inspection of production equipment state, save cost of labor, keep away
Exempt from all using manual inspection bring human factor, realizing line management, " equipment routing inspection is intelligent, maintenance and repair one
Change ", so that cement producing line management mode be made to advanced optimize, management efficiency is further promoted.
1. on-line monitoring functions may be implemented by this system present invention: by sensor real-time data collection, realization is set
Received shipment row parameter monitoring and inquiry, inquiry can be shown with patterned way and parameter trend inquiry playback, dynamic alert and pre-
The functions such as alert, lifting means operation information trackability.It can be accessed and be serviced according to account number cipher whenever and wherever possible in mobile phone terminal simultaneously
Device checks the real-time running state (such as: alarm, early warning, shutdown) of equipment, operating parameter monitoring data, and monitoring data is real-time
Acquisition and quickly concentration improve the equipment on-line efficiency of management to achieve the purpose that remotely to monitor.By equipment running status, divide
Operation hours statistics is not established as unit of week, Month And Year, realizes the monitoring of the equipment cycle of operation, for statistics running rate, dimension
It repairs the period and spare part service life lays the foundation.
2. inline diagnosis function: the functions such as main Realtime Alerts, trend analysis and fault diagnosis including equipment.By right
It is analyzed and processed in the data of detection according in monitoring server, can achieve corresponding function, such as by subtracting to large size
Fast machine equipment vibration parameters carry out the means such as spectrum analysis, trend analysis, fault diagnosis grasp in advance gear, bearing fatigue or
Damaged condition is carried out maintenance in time and is prepared, and avoids the management of catastrophic failure bring passive.
3. facility information query function: storing data in monitoring server, can be arranged according to actual needs various
Browsing mode, inquiry mode include mainly equipment browse, device class, Unit account of plant and collection point management module, equipment are believed
Breath carry out Classification Management, convenient for equipment performance parameter and components inquire.
4. video monitoring function: installing camera in the crucial place of key equipment, material channel, safety management, will regard
Frequency signal is transmitted to monitoring server, accesses server by computer, mobile phone etc. in monitoring room and obtains video information, transports to equipment
Row state, flow situation and operation safety are monitored in real time.By mobile phone terminal access live video machine, mobile phone can at any time with
The real-time videos situations such as high remote equipment, environmental protection facility, logistics corridor are checked on ground, break the region circle of live video monitoring
Limit is managed concentratedly and is called by Video Remote, realizes the integrated of equipment operation management and visualization in conjunction with creation data, greatly
The workload of the reduction Field Force of amplitude.
5. overhaul management function: when equipment occurs abnormal, system sends event to service personnel according to preset number automatically
Hinder information, real time execution parameter to each position of equipment and can also can be gone through by equipment management personnel according to picture warning message
History operation trend is had access to.Maintenance, hidden danger to be repaired, maintenance plan etc. immediately can be divided by fault category to be handled, then again by
Administrative staff notify maintenance personal, overhaul document automatic flow in system, form maintenance closed loop, while can synchronize in mobile phone terminal
Operational administrative realizes maintenance process networking, the with no paper management mode of maintenance record.
Obviously present invention specific implementation is not subject to the restrictions described above, as long as using method concept and skill of the invention
The improvement for the various unsubstantialities that art scheme carries out, it is within the scope of the present invention.
Claims (10)
1. a kind of equipment management and auxiliary cruising inspection system, it is characterised in that: including device parameter acquisition system, monitoring server,
Alarm, the device parameter acquisition system pass through the parameter information of sensor detection device, connect with monitoring server；Institute
The alarm threshold value that device parameter is preset in monitoring server is stated, the monitoring server connect with alarm, reaches in device parameter
When to corresponding alarm threshold value, monitoring server controls alarm and issues alarm signal.
2. a kind of equipment management as described in claim 1 and auxiliary cruising inspection system, it is characterised in that: the cruising inspection system also wraps
Video acquisition system is included, the video acquisition system is arranged in equipment side, for acquiring the operation video data of equipment, the view
Frequency acquisition system is connect with the monitoring server, for the video data of acquisition to be sent in monitoring server.
3. a kind of equipment management as claimed in claim 2 and auxiliary cruising inspection system, it is characterised in that: the monitoring server with
Display connection, is used for display alarm information and/or device parameter information.
4. a kind of equipment management as described in claim 1 and auxiliary cruising inspection system, it is characterised in that: the device parameter acquisition
System by various sensors detect respectively hydraulic signal, air pressure signal, electric current, temperature, stroke signal, limit switch signal,
Liquid level signal and/or vibration signal.
5. a kind of equipment management as described in claim 1 and auxiliary cruising inspection system, it is characterised in that: the device parameter acquisition
The data of system acquisition are uploaded to DCS system server, by DCS system server by passing data to prison after DCS network
Control server.
6. a kind of equipment management as claimed in claim 5 and auxiliary cruising inspection system, it is characterised in that: the monitoring server with
Setting isolation gateway between DCS network.
7. a kind of equipment management as described in claim 1 and auxiliary cruising inspection system, it is characterised in that: the cruising inspection system also wraps
Equipment point-detecting system is included, an inspection data are sent in monitoring server by the equipment point-detecting system.
8. a kind of equipment management as claimed in claim 7 and auxiliary cruising inspection system, it is characterised in that: the point detection system includes
Handheld terminal and the second near field wireless communication module that equipment is arranged in, the handheld terminal include input touch screen, first
Biography near field wireless communication module, telecommunication module, main control module, second near field wireless communication module and equipment
Sensor connection, second near field wireless communication module and the first near field wireless communication module communicate to connect, first near field
Wireless communication module is connect with main control module, the main control module input terminal connection input touch screen, the main control module output
End is connect by telecommunication module with monitoring server.
9. a kind of equipment management a method as claimed in any one of claims 1-8 and auxiliary cruising inspection system, it is characterised in that: the monitoring clothes
Business device and the intelligent terminal of Maintenance Engineer communicate to connect.
10. a kind of equipment management as claimed in claim 9 and auxiliary cruising inspection system, it is characterised in that: the monitoring server
Short massage notice is sent to the smart phone of preset Maintenance Engineer by short message managing machine, is believed equipment fault with short message mode
Breath, device name inform Maintenance Engineer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821601094.8U CN208722046U (en) | 2018-09-29 | 2018-09-29 | A kind of equipment management and auxiliary cruising inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821601094.8U CN208722046U (en) | 2018-09-29 | 2018-09-29 | A kind of equipment management and auxiliary cruising inspection system |
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| CN208722046U true CN208722046U (en) | 2019-04-09 |
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| CN201821601094.8U Active CN208722046U (en) | 2018-09-29 | 2018-09-29 | A kind of equipment management and auxiliary cruising inspection system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109240236A (en) * | 2018-09-29 | 2019-01-18 | 安徽海螺水泥股份有限公司 | Equipment management and auxiliary cruising inspection system |
| CN111817438A (en) * | 2020-07-06 | 2020-10-23 | 唐山昌宏科技有限公司 | Mining explosion-proof and intrinsically safe electric leakage test monitoring system |
| CN111915033A (en) * | 2020-08-13 | 2020-11-10 | 日照古工船舶服务有限公司 | Ship maintenance monitoring system and method |
| CN112465169A (en) * | 2020-12-08 | 2021-03-09 | 江西吉安国泰特种化工有限责任公司 | Maintenance system and method for explosive production line |
| CN112665759A (en) * | 2019-09-27 | 2021-04-16 | 北京高和贸易有限公司 | Intelligent inspection equipment |
| CN114049697A (en) * | 2021-09-29 | 2022-02-15 | 华能汕头海门发电有限责任公司 | Patrol and examine auxiliary system |
| CN114237173A (en) * | 2021-12-01 | 2022-03-25 | 浙江中控技术股份有限公司 | An inspection system and method based on DCS data collection |
| CN114445924A (en) * | 2022-02-17 | 2022-05-06 | 中国水产科学研究院渔业机械仪器研究所 | A system and method for safety inspection of workers on aquaculture ships |
-
2018
- 2018-09-29 CN CN201821601094.8U patent/CN208722046U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109240236A (en) * | 2018-09-29 | 2019-01-18 | 安徽海螺水泥股份有限公司 | Equipment management and auxiliary cruising inspection system |
| CN112665759A (en) * | 2019-09-27 | 2021-04-16 | 北京高和贸易有限公司 | Intelligent inspection equipment |
| CN111817438A (en) * | 2020-07-06 | 2020-10-23 | 唐山昌宏科技有限公司 | Mining explosion-proof and intrinsically safe electric leakage test monitoring system |
| CN111915033A (en) * | 2020-08-13 | 2020-11-10 | 日照古工船舶服务有限公司 | Ship maintenance monitoring system and method |
| CN112465169A (en) * | 2020-12-08 | 2021-03-09 | 江西吉安国泰特种化工有限责任公司 | Maintenance system and method for explosive production line |
| CN114049697A (en) * | 2021-09-29 | 2022-02-15 | 华能汕头海门发电有限责任公司 | Patrol and examine auxiliary system |
| CN114049697B (en) * | 2021-09-29 | 2023-12-12 | 华能汕头海门发电有限责任公司 | Inspection auxiliary system |
| CN114237173A (en) * | 2021-12-01 | 2022-03-25 | 浙江中控技术股份有限公司 | An inspection system and method based on DCS data collection |
| CN114445924A (en) * | 2022-02-17 | 2022-05-06 | 中国水产科学研究院渔业机械仪器研究所 | A system and method for safety inspection of workers on aquaculture ships |
| CN114445924B (en) * | 2022-02-17 | 2024-03-26 | 中国水产科学研究院渔业机械仪器研究所 | Safety inspection system and method for operation personnel of aquaculture worker and ship |
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