CN208245805U - A kind of automatic casting system - Google Patents
A kind of automatic casting system Download PDFInfo
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- CN208245805U CN208245805U CN201820805126.XU CN201820805126U CN208245805U CN 208245805 U CN208245805 U CN 208245805U CN 201820805126 U CN201820805126 U CN 201820805126U CN 208245805 U CN208245805 U CN 208245805U
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- casting
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- chute
- transport mechanism
- lifting cylinder
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Abstract
The utility model discloses a kind of automatic casting systems, belong to metal smelt production equipment technology comprising casting mechanism, reverberatory furnace, transport mechanism, multiple molds and control system；Casting mechanism includes casting shelf, lifting cylinder and casting package；Lifting cylinder is set in casting shelf, is risen for driving pouring package or is declined；Reverberatory furnace is set to the side of casting mechanism, and is connected by chute with casting package；Multiple molds are sequentially arranged in transport mechanism；Control system includes control module, induction module and timing module；When mold is transferred into the underface of casting package, transport mechanism stop motion, lifting cylinder driving pouring package declines, and casting package starts to cast；After a certain period of time, lifting cylinder driving pouring package rises for casting, and casting package stops casting, transport mechanism setting in motion；The utility model solves the problems, such as that existing casting mechanism is easy because of chute blocking caused by metal liquid condensing and pouring mouth is tied or even damage.
Description
Technical field
The utility model relates to metal smelt production equipment technology, especially a kind of automatic casting system.
Background technique
Linear ingot casting is the conventional equipment of ingot production, and casting mechanism is the important composition portion of linear ingot casting
Point；Casting mechanism is used to receive the molten metal of reverberatory furnace releasing, and molten metal is injected into mold, and molten metal is cooling in mold
After form ingot；Existing casting mechanism is rotary drum, and rotary drum outer ring is evenly distributed with 6 pouring mouths, and pouring mouth part can be submerged
In mold；When putting furnace operation, start the transport mechanism of linear ingot casting, mold moves along a straight line with transport mechanism, and with turn
Drum rotation；Molten metal flows into rotary drum through chute, then the rotary drum by rotating is injected into mold；Due to metal fusing point relatively all
It is relatively high, such as: 630 DEG C of the fusing point of antimony metal, when actually putting furnace operation, molten metal is needed by a long chute stream
Enter rotary drum, therefore, molten metal is easy to condense and blocks chute；In addition, when linear ingot casting exception occurs and need to shut down processing,
Molten metal in mold can solidify, and the pouring mouth for directly resulting in rotary drum is tied, even result in rotary drum damage；Therefore, it is necessary to provide
A kind of automatic casting system solves the above problems.
Utility model content
The goal of the invention of the utility model is, in view of the above-mentioned problems, a kind of automatic casting system is provided, it is existing for solving
The problem of casting mechanism is easy because of chute blocking caused by metal liquid condensing and pouring mouth is tied or even damage.
In order to achieve the above objectives, the technical scheme adopted by the utility model is
A kind of automatic casting system, comprising:
Casting mechanism comprising casting shelf, lifting cylinder and casting package；The lifting cylinder is mounted on the casting shelf
On, and there is the push rod being arranged downwards, the bottom of the push rod is fixedly connected with the casting package, for driving described pour
Cast packet rises or decline；The casting package has the molten metal accommodation groove of opening up setting, and the casting package is provided with perpendicular
Straight pouring mouth directed downwardly, the pouring mouth are connected to by siphon port with the molten metal accommodation groove；
Reverberatory furnace set on the side of the casting mechanism, and has converter nose of the opening towards the casting package, the converter nose
It is connected by chute with the molten metal accommodation groove of the casting package；It actively installs in the casting package one end of the chute
Top, the other end of the chute is hinged and closely coupled with the converter nose, so that can to overturn prevention upward anti-for the chute
The molten metal penetrated in furnace flows down；
Transport mechanism set on the lower section of the casting package, and has the transmission being oppositely arranged up and down with the casting package logical
Road；
Multiple molds are sequentially arranged on the Transfer pipe, and are spaced setting；And
Control system is set in the transport mechanism comprising control module, induction module and timing module；It is described
Induction module, the timing module, the lifting cylinder and the transport mechanism are connect with the control module；The sense
Module is answered to be set to the side of the Transfer pipe, and its sensing part is towards the underface of the casting package.
When the mold is transferred into the underface of the casting package, the induction module generates feedback signal and is sent to
The control module, the control module control the transport mechanism stop motion, and control described in the lifting cylinder driving
Casting package decline, the casting package start to cast；Meanwhile the control module starts calculating by the timing module and pours in real time
Cast the time；When real-time casting time reaches default casting time, the control module is controlled described in the lifting cylinder driving
Casting package rises, and the casting package stops casting；Meanwhile the control module controls the transport mechanism setting in motion.
Preferably, the casting package is in a rectangular trapezoid, and the oblique waist of the right-angled trapezium is arranged diagonally downward, and with the mould
The direction of transfer of tool is opposite；The pouring mouth is set in the oblique waist of the right-angled trapezium.In this way, making pouring for the casting package
Mouth caters to the mold and casts, meanwhile, the molten metal come out from the pouring mouth is miscellaneous in the middle part of the molten metal accommodation groove
Matter is less, and casting efficiency and quality are guaranteed.
Preferably, the top center of the casting package is equipped with attachment base, and the attachment base is fixedly connected with the push rod.This
Sample setting, convenient for the casting package is mounted on the push rod, at the same improve the casting package gone up and down with the push rod it is steady
It is qualitative.
Preferably, the chute is hinged by torsion shaft and the converter nose；The chute is convex equipped with semicircle shape in hinged place
It rises, and is fitted close by the semicircle shape protrusion and the converter nose；The axle center of the semicircle shape protrusion and the torsion shaft
Axle center coaxial arrangement.In this way, overturn upward convenient for the relatively described converter nose of the chute, and in switching process with the furnace
Mouth is closely coupled, and the molten metal in the reverberatory furnace is avoided to leak.
Preferably, the transport mechanism includes rack, several transmission chains, driving wheel, driving motor and driven wheel；Institute
It states driving wheel and the driven wheel is respectively arranged on the both ends of the rack, and pass through several transmission chain transmission connections；Institute
It states several transmission chains and constitutes the Transfer pipe；The driving motor is set in the rack, and is connect with the driving wheel；
The control system is set in the rack, and the control module is connect with the driving motor.In this way, making the biography
It send mechanism to have many advantages, such as that structure is simple, transfer capability is strong, transmission stability is high, matches, be convenient for the casting mechanism
Improve the casting efficiency of the casting mechanism.
Preferably, the driving motor is equipped with the governor for adjusting its output shaft revolving speed.In this way, can pass through
The governor adjusts the driving motor, so that the transport mechanism obtains optimal transfer rate, to improve metal
The casting efficiency of ingot.
Preferably, the timing module includes the time relay.The time relay have it is small in size, easy to adjust,
Many advantages, such as controlling accurate and long service life, so that the control system is simpler reliable.
Due to the adoption of the above technical scheme, the utility model has the following beneficial effects:
1. the casting mechanism of the utility model includes casting shelf, lifting cylinder and casting package, lifting cylinder, which is mounted on, to be poured
It casts on frame, is used to driving pouring package and goes up and down；Since casting package is to move along a straight line in casting process up and down, casting package can be with
It is connected by a shorter chute with the converter nose of reverberatory furnace, to obtain molten metal；Chute phase used in the utility model
For chute used in traditional rotary drum, length is obviously shortened；Therefore, molten metal from the converter nose of reverberatory furnace release by
When chute, phenomenon will not be coagulated on chute, solved the problems, such as molten metal condensation blocking chute, improved casting mechanism
Casting efficiency.
2. the casting mechanism of the utility model carries out pouring operation, submerged in mold without any equipment or attachment
Molten metal in, prevented tied equipment after the solidification of mold inner metal liquid the phenomenon that lead to failure, further improved casting
The casting efficiency and casting quality of mechanism.
3. the casting mechanism of the utility model carries out pouring operation, molten metal is introduced into casting package, then passes through siphon
Mouth enters pouring mouth, finally injects mold, a small amount of alkaline residue of such molten metal surface flotation would not enter mold, can improve gold
The presentation quality for belonging to ingot, effectively improves the casting quality of casting mechanism.
4. the control system of the utility model includes control module, induction module and timing module；When mold is transmitted
When to the underface of casting package, induction module generates feedback signal and is sent to control module, and control module control transport mechanism is stopped
It only moves, and controls the decline of lifting cylinder driving pouring package, casting package starts to cast；Meanwhile control module passes through timing module
Start to calculate real-time casting time；When real-time casting time reaches default casting time, control module controls lifting cylinder and drives
Dynamic casting package rises, and casting package stops casting；Meanwhile control module controls transport mechanism setting in motion；In this way, in each mold
The amount of the molten metal of casting be it is fixed, efficiently avoid metal flow quantity it is irregular and caused by ingot gage distortion ask
Topic.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the casting package of the utility model；
Fig. 3 is the chute of the utility model and the connection schematic diagram of reverberatory furnace；
Main element symbol description is as follows in figure:
In attached drawing, 1- casting mechanism, 2- casting shelf, 3- lifting cylinder, 4- push rod, 5- casting package, 6- molten metal accommodation groove,
7- pouring mouth, 8- siphon port, 9- attachment base, 10- reverberatory furnace, 11- converter nose, 12- chute, 13- torsion shaft, 14- semicircle shape protrusion,
15- transport mechanism, 16- rack, 17- transmission chain, 18- driving wheel, 19- driving motor, 20- driven wheel, 21- mold, 22- control
System processed, 23- molten metal.
Specific embodiment
The specific implementation of utility model is further illustrated below in conjunction with attached drawing.
As shown in Figure 1-3, a kind of automatic casting system includes: casting mechanism 1, reverberatory furnace 10, transport mechanism 15, Duo Gemo
Tool 21 and control system 22.
Casting mechanism 1 includes casting shelf 2, lifting cylinder 3 and casting package 5, and lifting cylinder 3 is mounted in casting shelf 2, and
With the push rod 4 being arranged downwards, the bottom of push rod 4 is fixedly connected with casting package 5, for driving pouring package 5 rise or
Decline.Preferably, the top center of casting package 5 is equipped with attachment base 9, and attachment base 9 is fixedly connected with push rod 4, is convenient for casting package 5
It is mounted on push rod 4, while improving casting package 5 with the stability in 4 lifting process of push rod.Casting package 5 has opening up set
The molten metal accommodation groove 6 set, casting package 5 are provided with pouring mouth 7 downwards, and pouring mouth 7 passes through siphon port 8 and molten metal accommodation groove
6 connections.Preferably, casting package 5 is in a rectangular trapezoid, and the oblique waist of right-angled trapezium is arranged diagonally downward, and pouring mouth 7 is set to right-angled trapezium
In oblique waist, the molten metal 23 come out in this way from pouring mouth 7 is derived from 6 middle part of molten metal accommodation groove, and impurity is less, and casting quality is protected
Card.
Reverberatory furnace 10 is set to the side of casting mechanism 1, and has converter nose 11 of the opening towards casting package 5, and converter nose 11 passes through
Chute 12 is connected with the molten metal accommodation groove 6 of casting package 5.One end of chute 12 is actively installed in the top of casting package 5, is slipped
The other end of slot 12 is hinged and closely coupled with converter nose 11, so that chute 12 can overturn the molten metal prevented in reverberatory furnace 10 upward
23 flow down.Preferably, chute 12 is hinged by torsion shaft 13 and converter nose 11, and chute 12 is equipped with semicircle shape protrusion 14 in hinged place,
And be fitted close by semicircle shape protrusion 14 with converter nose 11, the axle center of semicircle shape protrusion 14 is coaxially set with the axle center of torsion shaft 13
It sets.In this way, being overturn upward convenient for chute 12 with respect to converter nose 11, and closely coupled with converter nose 11 in switching process, avoid
Molten metal 23 in reverberatory furnace 10 leaks.
When the casting mechanism 1 of the utility model carries out pouring operation, molten metal 23 first enters casting package 5 by reverberatory furnace 10
It is interior, then pouring mouth 7 is entered by siphon port 8, mold 21 is finally injected, a small amount of alkaline residue of such 23 surface flotation of molten metal would not
Mold 21 is entered, the presentation quality of ingot can be improved, effectively improves the casting quality of casting mechanism 1.
Transport mechanism 15 is set to the lower section of casting package 5, and has the Transfer pipe being oppositely arranged with about 5 casting package.It is excellent
Selection of land, transport mechanism 15 include rack 16, several transmission chains 17, driving wheel 18, driving motor 19 and driven wheel 20.Actively
Wheel 18 and driven wheel 20 are respectively arranged on the both ends of rack 16, and are sequentially connected by several transmission chains 17, several transmission chains
17 constitute Transfer pipe.In the present embodiment, the quantity of transmission chain 17 is three.Driving motor 19 is set in rack 16, and with
Driving wheel 18 connects.Transport mechanism 15 has many advantages, such as that structure is simple, transfer capability is strong, transmission stability is high, with casting machine
Structure 1 matches, convenient for improving the casting efficiency of casting mechanism 1.Driving motor 19 is equipped with the tune for adjusting its output shaft revolving speed
Fast device, operator can adjust driving motor 19 by governor, so that transport mechanism 15 obtains optimal transfer rate,
To improve the casting efficiency of ingot.
Multiple molds 21 are sequentially arranged on Transfer pipe, and are spaced setting；Wherein, the oblique waist of right-angled trapezium casting package 5 with
The direction of transfer of mold 21 is opposite, casts so that the pouring mouth 7 of casting package 5 caters to mold 21, casting efficiency is guaranteed.
Control system 22 is set in transport mechanism 15；Specifically, control system 22 is set in rack 16 comprising control mould
Block, induction module and timing module.Preferably, timing module includes the time relay.Induction module, timing module, lifting
Cylinder 3 and the driving motor of transport mechanism 15 19 are connect with control module.Induction module is set to the side of Transfer pipe, and
Its sensing part is towards the underface of casting package 5.When mold 21 is transferred into the underface of casting package 5, induction module is generated
Feedback signal is sent to control module, and control module controls 15 stop motion of transport mechanism, and controls the driving casting of lifting cylinder 3
5 decline of packet, casting package 5 start to cast；Meanwhile control module starts to calculate real-time casting time by timing module；When real-time
When casting time reaches default casting time, control module controls 3 driving pouring package 5 of lifting cylinder and rises, and the stopping of casting package 5 is poured
Casting；Meanwhile control module controls 15 setting in motion of transport mechanism.In this way, the amount for the molten metal 23 cast in each mold 21 is
It is fixed, efficiently avoid 23 flow of molten metal it is irregular and caused by ingot gage distortion the problem of.
The casting package 5 of the utility model is to move along a straight line up and down, therefore casting package 5 can pass through one in casting process
Shorter chute 12 is connected with the converter nose 11 of reverberatory furnace 10, to obtain molten metal 23；Chute 12 used in the utility model
Relative to chute used in traditional rotary drum, length is obviously shortened；Therefore, molten metal 23 is put from the converter nose 11 of reverberatory furnace 10
When passing through chute 12 out, phenomenon will not be coagulated on chute 12, solve asking for the condensation blocking chute 12 of molten metal 23
Topic, improves the casting efficiency of casting mechanism 1.
When the casting mechanism 1 of the utility model carries out pouring operation, mold 21 is submerged without any equipment or attachment
In interior molten metal 23, the phenomenon that having prevented tied equipment after 21 inner metal liquid 23 of mold solidifies and led to failure, further mention
The high casting efficiency and casting quality of casting mechanism 1.
Above description is the detailed description for the preferable possible embodiments of the utility model, but embodiment is not limited to
The patent claim of the utility model, the same changes or modifications completed under technical spirit suggested by all the utility model
Change, should belong to the covered the scope of the patents of the utility model.
Claims (7)
1. a kind of automatic casting system characterized by comprising
Casting mechanism comprising casting shelf, lifting cylinder and casting package；The lifting cylinder is mounted in the casting shelf,
And there is the push rod being arranged downwards, the bottom of the push rod is fixedly connected with the casting package, for driving the casting
It wraps and rises or decline；The casting package has the molten metal accommodation groove of opening up setting, and the casting package is provided with vertically
Pouring mouth directed downwardly, the pouring mouth are connected to by siphon port with the molten metal accommodation groove；
Reverberatory furnace set on the side of the casting mechanism, and has converter nose of the opening towards the casting package, and the converter nose passes through
Chute is connected with the molten metal accommodation groove of the casting package；It actively installs in the top of the casting package one end of the chute
Portion, the other end of the chute is hinged and closely coupled with the converter nose, so that the chute can overturn prevention reverberatory furnace upward
Interior molten metal flows down；
Transport mechanism set on the lower section of the casting package, and has the Transfer pipe being oppositely arranged up and down with the casting package；
Multiple molds are sequentially arranged on the Transfer pipe, and are spaced setting；And
Control system is set in the transport mechanism comprising control module, induction module and timing module；The induction
Module, the timing module, the lifting cylinder and the transport mechanism are connect with the control module；The induction mould
Block is set to the side of the Transfer pipe, and its sensing part is towards the underface of the casting package.
2. a kind of automatic casting system according to claim 1, it is characterised in that: the casting package is in a rectangular trapezoid, institute
The oblique waist for stating right-angled trapezium is arranged diagonally downward, and opposite with the direction of transfer of the mold；The pouring mouth is set to the right angle
In trapezoidal oblique waist.
3. a kind of automatic casting system according to claim 1, it is characterised in that: the top center of the casting package is equipped with
Attachment base, the attachment base are fixedly connected with the push rod.
4. a kind of automatic casting system according to claim 1, it is characterised in that: the chute by torsion shaft with it is described
Converter nose is hinged；The chute is equipped with semicircle shape protrusion in hinged place, and is closely matched by the semicircle shape protrusion with the converter nose
It closes；The axle center of the semicircle shape protrusion and the axle center of the torsion shaft are coaxially disposed.
5. a kind of automatic casting system according to claim 1, it is characterised in that: if the transport mechanism include rack,
Dry transmission chain, driving wheel, driving motor and driven wheel；The driving wheel and the driven wheel are respectively arranged on the rack
Both ends, and pass through several transmission chain transmission connections；Several transmission chains constitute the Transfer pipe；The driving
Motor is set in the rack, and is connect with the driving wheel；The control system is set in the rack, the control module
It is connect with the driving motor.
6. a kind of automatic casting system according to claim 5, it is characterised in that: the driving motor is equipped with for adjusting
The governor of its output shaft revolving speed.
7. a kind of automatic casting system according to claim 1, it is characterised in that: the timing module includes time relay
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820805126.XU CN208245805U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820805126.XU CN208245805U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208245805U true CN208245805U (en) | 2018-12-18 |
Family
ID=64651695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820805126.XU Active CN208245805U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208245805U (en) |
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2018
- 2018-05-28 CN CN201820805126.XU patent/CN208245805U/en active Active
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