CN208195961U - A kind of four-way valve bonding machine - Google Patents
A kind of four-way valve bonding machine Download PDFInfo
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- CN208195961U CN208195961U CN201820467953.2U CN201820467953U CN208195961U CN 208195961 U CN208195961 U CN 208195961U CN 201820467953 U CN201820467953 U CN 201820467953U CN 208195961 U CN208195961 U CN 208195961U
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Abstract
The utility model discloses a kind of four-way valve bonding machine, including robot welding mechanism, turntable tool mechanism, CCD testing agency and rack；Robot welding mechanism, turntable tool mechanism and CCD testing agency are respectively mounted on the rack；Robot welding mechanism is for welding four-way valve module, robot welding mechanism is located at the periphery of turntable tool mechanism, CCD testing agency is mounted on the side of turntable tool mechanism, jig and CCD calibration stick cooperation in CCD testing agency and turntable tool mechanism complete origin reference location, and the reference data of CCD testing agency is uploaded to robot welding mechanism in real time；Robot welding mechanism includes robot and welder, and robot is connect with welder, and welder is equipped with the rotary cylinder for adjusting soldering angle.Robot welding mechanism can easily be welded to the copper pipe of four-way valve behind with rotary cylinder, be positioned by CCD testing agency to workpiece, so that the welding precision of workpiece is high.
Description
Technical field
The utility model belongs to machinery equipment field, and in particular to a kind of four-way valve bonding machine.
Background technique
In the prior art, four-way valve is many kinds of, requires to relocate when replacing product, existing four-way valve welding
Machine is all the position for guaranteeing four-way valve according to the machining accuracy of jig itself and placing, and there are multilayer error, the positioning accurates of product
Degree is not high, leads to the welding quality unstable of product and product qualification rate is low.In addition, the external form of four-way valve results in itself
There are certain welding difficulty, existing four-way valve bonding machine is big for the copper pipe welding difficulty of four-way valve behind, and welds matter
It measures bad.
Summary of the invention
In view of this, the present invention provides a kind of four-way valve bonding machine, including robot welding mechanism, turntable tooling machines
Structure, CCD testing agency, CCD testing agency substantially increase positioning accuracy, and robot welding mechanism band rotary cylinder can be convenient and fast
It is welded to the copper pipe of four-way valve behind, the welding precision of workpiece is high.
A kind of four-way valve bonding machine, including robot welding mechanism, turntable tool mechanism, CCD testing agency and rack；Machine
Device people's welding mechanism, turntable tool mechanism and CCD testing agency are respectively mounted on the rack；Robot welding mechanism is for welding four
Port valve component, robot welding mechanism are located at the periphery of turntable tool mechanism, and CCD testing agency is mounted on turntable tool mechanism
Jig and CCD calibration stick cooperation on side, CCD testing agency and turntable tool mechanism complete origin reference location, CCD testing agency
Reference data be uploaded to robot welding mechanism in real time；Robot welding mechanism includes robot and welder, robot
It is connect with welder, welder is equipped with the rotary cylinder for adjusting soldering angle.
Preferably, robot includes mounting device and the welding arm for adjusting welding position according to detection data, weldering
Catcher arm is mounted on the rack by mounting device.
Preferably, welder includes connecting shaft, the first mounting plate, the second mounting plate and welding gun；Connecting shaft and welding hand
Arm connection, rotary cylinder are mounted between the first mounting plate and the second mounting plate, and connecting shaft is mounted on the first mounting plate；Welding gun
It is installed on the bottom of the second mounting plate.
Preferably, welder further includes cylinder fixed seat, wire feed cylinder, cylinder fixed ring and soldering sleeve；Cylinder
Fixing seat includes the first cylinder fixed seat and the second cylinder fixed seat, and wire feed cylinder includes the first wire feed cylinder and the second wire feed gas
Cylinder, cylinder fixed ring include the first cylinder fixed ring and the second cylinder fixed ring, and soldering sleeve includes the first soldering sleeve
With the second soldering sleeve；First cylinder fixed seat and the second cylinder fixed seat are separately mounted to the both ends of the second mounting plate；The
One wire feed cylinder is movably connected in the first cylinder fixed seat by the first cylinder fixed ring, and a first soldering bar sleeve is sleeved on the
The output end of one wire feed cylinder；Second wire feed cylinder is movably connected in the second cylinder fixed seat by the second cylinder fixed ring,
Second soldering sleeve is sleeved on the output end of the second wire feed cylinder.
Preferably, turntable tool mechanism includes rotating circular disk and support post, the center and support post top of rotating circular disk
Portion's rotation connection.
Preferably, it is set on rotating circular disk there are four jig, jig is distributed along the even circumferential of rotating circular disk；Jig includes branch
Pedestal and cooling box are supportted, support base is installed on a rotary disc, and cooling box is mounted in support base.
Preferably, it is equipped with positioning V-shaped block in cooling box, leans against V-block, positioning plate and fixed handle；Positioning V-shaped block has two
Block is separately mounted to the left and right ends of cooling box bottom；It leans against V-block and positioning plate is separately mounted to the front and back two of cooling box
End, fixed handle are mounted on positioning plate for stationary positioned plate.
Preferably, the open cylindrical sink in top is provided with below rotating circular disk, the diameter of cylindrical sink is greater than rotation
Turn the diameter of disk, the central axis along cylindrical sink and sealing fixation, cylindrical sink installation are run through in the bottom of support post
On the rack.
Preferably, CCD testing agency includes CCD detection camera, slide unit, straight line for adjusting CCD detection camera position
Guide rail and mounting base；CCD detection camera is mounted on slide unit, and slide unit is mounted in linear guide, and linear guide is mounted on installation
On seat.
Preferably, CCD testing agency further includes CCD calibration stick and positioning core axle；The positioning core axle, which is placed on two pieces, to be determined
On the V-block of position, positioning core axle is equipped with a location hole, and a positioning groove is provided in cooling box, and CCD, which calibrates stick and passes through, to be determined
Position hole, is mounted in positioning groove.
Using a kind of above-described four-way valve bonding machine, efficiency and welding precision are improved, is the production saving of enterprise
Cost.
Detailed description of the invention
Fig. 1 is general assembly structural schematic diagram provided by the utility model preferred embodiment.
Fig. 2 is the structural schematic diagram of robot welding mechanism in the utility model.
Fig. 3 is the structural schematic diagram of the utility model turntable tool mechanism.
Fig. 4 is the structural schematic diagram of CCD testing agency in the utility model.
Fig. 5 is the structural schematic diagram of welder in the utility model.
Fig. 6 is the structural schematic diagram of the first wire feed component of welder in the utility model.
Fig. 7 is the structural schematic diagram of the connection component of welder in the utility model.
Fig. 8 is the structural schematic diagram of the rotary components of welder in the utility model.
Fig. 9 is the structural schematic diagram of the jig on the utility model turntable tool mechanism.
Figure 10 is that jig is put into the structural schematic diagram that CCD calibrates stick in the utility model.
Figure 11 is the structural schematic diagram of the rotating-table apparatus on the utility model turntable tool mechanism.
Figure 12 is the structural schematic diagram of the CCD detection device in the utility model in CCD testing agency.
Figure 13 is the structural schematic diagram of a four-way valve in the utility model.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Please refer to Fig. 1-13, a kind of four-way valve bonding machine 1000, including robot welding mechanism 100, turntable tool mechanism
200, CCD testing agencies 300 and rack 1001；Robot welding mechanism 100, turntable tool mechanism 200 and CCD testing agency
300 are installed in rack 1001；Rack 1001 can be the rack 1001 of an entirety, can also be divided into three separated small
Rack, respectively 1001,1002 and 1003 are as shown in the figure separated rack.Robot welding mechanism 100 is for welding four-way
Valve module, robot welding mechanism 100 are located at the periphery of turntable tool mechanism 200, and CCD testing agency 300 is mounted on turntable work
Jig 40 and CCD calibration stick cooperation on the side of mounting mechanism 200, CCD testing agency 300 and turntable tool mechanism 200 are completed
Origin reference location, the reference data of CCD testing agency 300 are uploaded to robot welding mechanism 100 in real time；Robot welding mechanism
100 include robot and welder 30, and robot is connect with welder 30, and welder 30 is equipped with for adjusting welding angle
The rotary cylinder 153 of degree.
Referring to Fig. 2, robot includes mounting device 30 and the welding hand for adjusting welding position according to detection data
Arm 20, welding arm 20 are mounted in rack 1001 by mounting device 30；Welding arm 20 can be according to reference data with after
The detection data in face come judge four-way valve 70 place positional shift how much, then determined according to deviation post welding arm 20
Mobile direction and position.
Fig. 5-8 is please referred to, welder 10 includes the first wire feed component 11, the second wire feed component 12, connection component 13, weldering
Connected components 14 and rotary components 15；First wire feed component 11 and the second wire feed component 12 are mounted on the left and right of the second mounting plate 154
Two sides, connection component 13 are used to connect welder 10 and welding arm 20；Weld assembly 14 is located at the second mounting plate
Welding gun is mounted on the bottom of the second mounting plate 154 by fixing piece by 154 bottom；Rotary components 15 are for adjustment when welding
The welding position of welding gun.
Referring to Fig. 6, the first wire feed component 11 and the second wire feed component 12 include wire feed cylinder 111, cylinder fixed ring
112, cylinder fixed seat 113, piston rod 114 and soldering sleeve 115；Cylinder fixed seat 113 include the first cylinder fixed seat and
Second cylinder fixed seat, wire feed cylinder 111 include the first wire feed cylinder and the second wire feed cylinder, and cylinder fixed ring 112 includes the
One cylinder fixed ring and the second cylinder fixed ring, soldering sleeve 115 include the first soldering sleeve and the second soldering sleeve；
First cylinder fixed seat and the second cylinder fixed seat are separately mounted to the both ends of the second mounting plate 154；First wire feed cylinder passes through
First cylinder fixed ring is movably connected in the first cylinder fixed seat, and the first soldering sleeve is sleeved on the defeated of the first wire feed cylinder
Outlet；Second wire feed cylinder is movably connected in the second cylinder fixed seat by the second cylinder fixed ring, the second soldering sleeve
It is sleeved on the output end of the second wire feed cylinder.
The utility model uses soldering tech, and soldering is to make solder using metal material more low-melting than base material, by weldment
With solder heat to brazing filler metal fusing point is higher than, it is lower than base material fusion temperature, soaks base material using liquid solder, filling play movement is simultaneously
The method for realizing connection weldment with base material phase counterdiffusion；Brazing deformation is small, connector smooth and beautiful appearance, and it is accurate, complicated to be suitable for welding
With the component being made of different materials.The copper pipe on four-way valve 70 is preheated by the welding gun on weld assembly 114, when on copper pipe
It when temperature is higher than welding wire, is acted by wire feed cylinder 111, the welding wire at soldering sleeve 115 is sent to predetermined position, welding wire
From melting on copper pipe, welding is completed, brazing deformation is small, connector smooth and beautiful appearance.
Fig. 5-8, connection component 13, including connecting shaft 131 are please referred to, through-hole 132, connecting shaft 131 are provided in connecting shaft 131
Bottom be equipped with installation axle 133, robot welding arm 20 is placed through in through-hole 132, completes robot welding arm 20 and weldering
The connection of connection device 10；Installation axle 133 is mounted in the first mounting plate 151, is locked by locking member.
Please refer to Fig. 5-8, rotary components 15, including the first mounting plate 151, the second mounting plate 154, rotary cylinder 153；Rotation
Rotaring cylinder 153 is mounted between the first mounting plate 151 and the second mounting plate 154, the first mounting plate 151 be equipped with one it is first recessed
Slot 152, installation axle 133 are mounted in the first groove 152, are fastened by locking member；Second mounting plate 154 is equipped with one
Second groove 155, the bottom of rotary cylinder 153 are mounted in the second groove 155.155 liang of the second groove of second mounting plate 154
Respectively there is a mounting hole at end, and the first mounting hole 156 and the second mounting hole 157, the first cylinder fixed seat are mounted on the first mounting hole
At 156, the second cylinder fixed seat is mounted at the second mounting hole 157.Weld assembly 14 installs the bottom of the second mounting plate 154,
Welding gun is fixed on to the bottom of the second mounting plate 154 by fixing piece.
Fig. 1-13 is please referred to, turntable tool mechanism 200 includes the jig 40 on rotating-table apparatus 50 and turntable, rotating-table apparatus 50
It is mounted in rack 1002；Rotating-table apparatus 50 includes rotating circular disk 51, cylindrical sink 52 and support post 53, rotating circular disk 51
Center and the top of support post 53 be rotatablely connected, the lower section of rotating circular disk 51 is provided with the open cylindrical sink in top
52, the diameter of cylindrical sink 52 is greater than the diameter of rotating circular disk 51, and the bottom of support post 53 is run through along cylindrical sink 52
Central axis and sealing fix, cylindrical sink 52 is mounted in rack 1002.
Fig. 1-13 is please referred to, is set on rotating circular disk 51 there are four jig 40, jig 40 includes leaning against V-block 41, positioning V-shaped
Block 42, positioning groove 43, positioning plate 44, cooling box 45 and fixed handle 46.Even circumferential point of the jig 40 along rotating circular disk 51
Cloth, jig 40 are mounted in support base, and support base is mounted on rotating circular disk 51.Positioning V-shaped block is equipped in cooling box 45
42, V-block 41, positioning plate 44 and fixed handle 46 are leaned against；Positioning V-shaped block 42 has two pieces, is separately mounted to 45 bottom of cooling box
Left and right ends；It leans against V-block 41 and positioning plate 44 is separately mounted to the rear and front end of cooling box 45, fixed handle 46 is mounted on
Stationary positioned plate 44 is used on positioning plate 44；Cooling box 45 uses cooling material, can play a protective role in welding.
It please refers to Fig. 1-13, when calibration, mixes up CCD detection device 60, CCD calibration stick is put into jig 40, will first be determined
Position mandrel 302 is put on two pieces of positioning V-shaped blocks 42 in jig 40, by two pieces of positioning V-shaped blocks 42 that positioning core axle 302 is fixed
In jig 40, a location hole 303 is provided on positioning core axle 302, CCD calibration stick 301 passes through location hole 303 and is mounted on cooling
In the positioning groove 43 in cassette bottom portion, 6 freedom degrees of limitation CCD calibration stick 301；On the basis of the center line of CCD calibration stick, it is
CCD detection device 60 provides reference data, and reference data is uploaded to robot welding mechanism 100；It is detected and is filled by CCD when welding
The position for setting 60 pairs of products is detected, and detection data is uploaded to robot welding mechanism 100,100, robot welding mechanism
According to reference data and detection data determine product place positional shift how much, so as to adjust the position of robot welding mechanism 100
It sets, to guarantee welding quality.
Fig. 1-13 is please referred to, CCD testing agency 300 includes CCD detection device 60 and rack 1003 and positioning core axle
302 and CCD calibrates stick 301；CCD detection device is mounted in rack 1003, and CCD calibration stick 301 is fixed for providing positioning datum
Position mandrel 302 is for fixing CCD calibration stick.
Figure 12 is please referred to, CCD detection device 60 includes that CCD detects camera 61, the first mounting blocks 62, trimming piece 63, slide unit
64, the second mounting blocks 65, sliding block 66, linear guide 67 and mounting base 68.CCD detects camera 61 by the first mounting blocks 62 and slides
Platform 64 connects, and has trimming piece 63 on slide unit 64, and trimming piece 63 is used to finely tune the position of CCD detection camera 61；Slide unit 64 passes through the
Two mounting blocks 65 are mounted on sliding block 66, and sliding block 66 is slidably mounted in linear guide 67, and linear guide 67 is mounted on mounting base
On 68, mounting base 68 is mounted in rack 1003.
Please refer to Figure 13, four-way valve 70, four-way valve 70 it is many kinds of, but be essentially all including front-seat copper pipe 71,72
With 73 and heel row copper pipe 74, front-seat copper pipe 71,72,73 and heel row copper pipe 74 are installed in bottom tube 75, and 76 be to need to weld
Weldment.When welding, four-way valve 70 is mounted in jig 40, and heel row copper pipe 74 is installed in the V-shape for leaning against V-block 41,
Front-seat copper pipe 71,72,73 sets position by positioning plate 44, then positions positioning plate 44 by fixed handle 46, does not shift.
The processing method of four-way valve bonding machine 1000 is characterized in that: step S100, detects camera 61 and CCD using CCD
It calibrates stick 301 to cooperate, records benchmark zero point, reference data is uploaded to robot welding mechanism 100；Step S200, in turntable work
Four-way valve 70 is placed on jig 40 on mounting mechanism 200；Placement position of step S300, the CCD detection device 60 to four-way valve 70
It sets and is detected, detection data is uploaded to robot welding mechanism 100；Step S400, robot welding mechanism 100 is according to benchmark
Data and detection data are adjusted position, then weld to four-way valve 70；Step S500, welding are completed, and four-way is removed
Valve 70.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent substitution, improvement and etc. done should all be included in the utility model
Within the scope of protection.
Claims (10)
1. a kind of four-way valve bonding machine, it is characterised in that: including robot welding mechanism, turntable tool mechanism, CCD testing agency
And rack；The robot welding mechanism, the turntable tool mechanism and the CCD testing agency are installed in the rack
On；For welding four-way valve module, the robot welding mechanism is located at the turntable tooling machine for the robot welding mechanism
The periphery of structure, the CCD testing agency are mounted on the side of the turntable tool mechanism, the CCD testing agency with described turn
Origin reference location is completed in jig on disk tool mechanism and CCD calibration stick cooperation, on the reference data of the CCD testing agency is real-time
Reach the robot welding mechanism；The robot welding mechanism includes robot and welder, the robot and institute
Welder connection is stated, the welder is equipped with the rotary cylinder for adjusting soldering angle.
2. a kind of four-way valve bonding machine as described in claim 1, it is characterised in that: the robot includes mounting device and use
In the welding arm for adjusting welding position according to the reference data, the welding arm is mounted on institute by the mounting device
It states in rack.
3. a kind of four-way valve bonding machine as claimed in claim 2, it is characterised in that: the welder includes connecting shaft, the
One mounting plate, the second mounting plate and welding gun；The connecting shaft is connect with the welding arm, and the rotary cylinder is mounted on described
Between first mounting plate and second mounting plate, the connecting shaft is mounted on first mounting plate；The welding gun installation
In the bottom of second mounting plate.
4. a kind of four-way valve bonding machine as claimed in claim 3, it is characterised in that: the welder further includes that cylinder is fixed
Seat, wire feed cylinder, cylinder fixed ring and soldering sleeve；The cylinder fixed seat includes the first cylinder fixed seat and the second cylinder
Fixing seat, the wire feed cylinder include the first wire feed cylinder and the second wire feed cylinder, and the cylinder fixed ring includes the first cylinder
Fixed ring and the second cylinder fixed ring, the soldering sleeve include the first soldering sleeve and the second soldering sleeve；
First cylinder fixed seat and second cylinder fixed seat are separately mounted to the both ends of second mounting plate；It is described
First wire feed cylinder is movably connected in first cylinder fixed seat by the first cylinder fixed ring, first soldering
Bar sleeve is sleeved on the output end of the first wire feed cylinder；The second wire feed cylinder is living by the second cylinder fixed ring
Dynamic to be connected in second cylinder fixed seat, the second soldering sleeve is sleeved on the output of the second wire feed cylinder
End.
5. a kind of four-way valve bonding machine as described in claim 1, it is characterised in that: the turntable tool mechanism includes rotational circle
It is rotatablely connected at the top of disk and support post, the center of the rotating circular disk and the support post.
6. a kind of four-way valve bonding machine as claimed in claim 5, it is characterised in that: set on the rotating circular disk there are four described in
Jig, the jig are distributed along the even circumferential of the rotating circular disk；The jig includes support base and cooling box, the branch
Support pedestal is mounted on the rotating circular disk, and the cooling box is mounted in the support base.
7. a kind of four-way valve bonding machine as claimed in claim 6, it is characterised in that: be equipped in the cooling box positioning V-shaped block,
Lean against V-block, positioning plate and fixed handle；The positioning V-shaped block has two pieces, is separately mounted to the left and right of the cooling box bottom
Both ends；It is described to lean against V-block and the positioning plate is separately mounted to the rear and front end of the cooling box, the fixed handle installation
For fixing the positioning plate on the positioning plate.
8. a kind of four-way valve bonding machine as claimed in claim 5, it is characterised in that: be provided with top below the rotating circular disk
The diameter of open cylinder sink, the cylinder sink is greater than the diameter of the rotating circular disk, the bottom of the support post
The central axis along the cylindrical sink and sealing fixation are run through in portion, and the cylinder sink is mounted on the rack.
9. a kind of four-way valve bonding machine as described in claim 1, it is characterised in that: the CCD testing agency includes CCD detection
Camera, slide unit, linear guide and mounting base for adjusting the CCD detection camera position；The CCD detection camera is mounted on
On the slide unit, the slide unit is mounted in the linear guide, and the linear guide is mounted in the mounting base.
10. a kind of four-way valve bonding machine as claimed in claim 7, it is characterised in that: the CCD testing agency further includes described
CCD calibrates stick and positioning core axle；The positioning core axle is placed on two pieces of positioning V-shaped blocks, and the positioning core axle is equipped with
One location hole, a positioning groove is provided in the cooling box, and the CCD calibration stick passes through the location hole, is mounted on
In the positioning groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820467953.2U CN208195961U (en) | 2018-03-30 | 2018-03-30 | A kind of four-way valve bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820467953.2U CN208195961U (en) | 2018-03-30 | 2018-03-30 | A kind of four-way valve bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208195961U true CN208195961U (en) | 2018-12-07 |
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ID=64526541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820467953.2U Active CN208195961U (en) | 2018-03-30 | 2018-03-30 | A kind of four-way valve bonding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN208195961U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515283A (en) * | 2018-03-30 | 2018-09-11 | 东莞市绿石自动化科技有限公司 | A kind of four-way valve bonding machine and its processing method |
| CN110587189A (en) * | 2019-11-12 | 2019-12-20 | 山东建华阀门制造有限公司 | Welding machine for valve production |
-
2018
- 2018-03-30 CN CN201820467953.2U patent/CN208195961U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515283A (en) * | 2018-03-30 | 2018-09-11 | 东莞市绿石自动化科技有限公司 | A kind of four-way valve bonding machine and its processing method |
| CN110587189A (en) * | 2019-11-12 | 2019-12-20 | 山东建华阀门制造有限公司 | Welding machine for valve production |
| CN110587189B (en) * | 2019-11-12 | 2020-01-24 | 山东建华阀门制造有限公司 | Welding machine for valve production |
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