CN207954863U - A kind of graphene far-infrared electrothermal film automated production equipment - Google Patents
A kind of graphene far-infrared electrothermal film automated production equipment Download PDFInfo
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- CN207954863U CN207954863U CN201721892447.XU CN201721892447U CN207954863U CN 207954863 U CN207954863 U CN 207954863U CN 201721892447 U CN201721892447 U CN 201721892447U CN 207954863 U CN207954863 U CN 207954863U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model is related to Electric radiant Heating Film preparing technical fields, especially a kind of graphene far-infrared electrothermal film automated production equipment, it is provided with the first baking oven above the coater unit, it is additionally provided with online detection unit below the first baking oven other end, the online detection unit side is additionally provided with conducting resinl gluing machine, and second baking oven length be less than the first baking oven length, the retention item unreels receiver side and is additionally provided with compounding machine automatically, and compounding machine side is additionally provided with material feed unit.The utility model effectively reduces personnel depaly, fully demonstrates efficiency maximization.
Description
Technical field
The utility model is related to Electric radiant Heating Film preparing technical fields more particularly to a kind of graphene far-infrared electrothermal film to automate
Production equipment.
Background technology
Currently, well known electric heating membrane production equipment facility is relatively simple and crude, major defect is as follows：
1, automation degree of equipment is low, and reaction speed is slow, embodies a concentrated reflection of using segmented process equipment, in conjunction with a large amount of people
Work mode of operation, and product is unable to one-pass molding in process of production.
2, coating accuracy is relatively low, and coating power is uneven, causes product qualification rate low, and creation data manual operation acquisition is accurate
True rate is low, and data feedback is not in time.
3, when coated and dried, high-power heating equipment is mostly used, cause high energy consumption, discharge amount of exhaust gas big and lacks combustible gas
Bulk concentration detects explosion-protection equipment.
4, lack the pretreatment unit that shuts off, the firmness of the connection between item and membrane body that causes to shut off is unreliable.
5, detection means is unreliable, long to the technique adjustment response time from pinpointing the problems, and lacks product thickness, resistance value and lacks
Fall into on-line checking warning device.
6, lack defective products pretreatment unit, cause a large amount of bad products to be entrained in certified products and wind, flow into next ring
Section, reduces production efficiency, also increases recruitment cost.
7, lack corresponding equipment monitor system, it can not real-time monitoring equipment operating status.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, and a kind of graphene proposed is far red
Outer Electric radiant Heating Film automated production equipment.
To achieve the goals above, the utility model uses following technical solution：
Design a kind of graphene far-infrared electrothermal film automated production equipment, including coater unit, automatic material connection machine and
Material output unit, the coater unit top is provided with the first baking oven, and first baking oven one end is located at coater unit one end
In same horizontal line, online detection unit, the online detection unit one are additionally provided with below the first baking oven other end
Side is additionally provided with conducting resinl gluing machine, and the material after gluing is re-transmitted in the second baking oven, and the length of the second baking oven
Less than the length of the first baking oven, the second baking oven side is provided with retention item and unreels receiver automatically, and the retention item unreels automatically
Receiver side is additionally provided with compounding machine, and compounding machine side is additionally provided with material feed unit, the other side of the compounding machine
It is additionally provided with material preparatory unit.
Preferably, the material output unit includes automatic tension controller, and automatic tension controller side is also set up
There are bead cutter, bead cutter side to be provided with machine for automatically recovering, machine for automatically recovering side is additionally provided with automatic code spraying, and automatic spray
Ink recorder side is additionally provided with online non-contact infrared thickness gauge, the online non-contact infrared thickness gauge side
It is provided with third static elimination instrument, Electric radiant Heating Film automatic cutter side is additionally provided with sorter, and sorter side is also set
It is equipped with conveyer.
Preferably, the third static elimination instrument side is additionally provided with online contactless flaw detecting instrument.
Preferably, the coater unit includes the first automatic unreeling machine, and the first automatic unreeling machine side is provided with first
Static elimination instrument, the first static elimination instrument side is additionally provided with the first corona machine, and the first corona machine side is additionally provided with
First automatic tension controller, the first automatic tension controller side is provided with slot die coating machine, and slit squeezes
Press coater is located at the side of the first baking oven.
Preferably, slot die coating machine side is additionally provided with raw material feed mechanism, and raw material feed mechanism packet
Include three-roll grinder, high speed dispersor, vibrations filter and automatic feeder.
Preferably, the online detection unit includes winder, the second static elimination instrument, online contactless resistance value detection
Instrument, online contactless flaw detecting instrument and online non-contact infrared thickness gauge.
Preferably, the material preparatory unit is located at the top of material output unit, and the material preparatory unit includes the
Two automatic unreeling machines, automatic material connection machine side is additionally provided with the second corona machine, and the side of the second corona machine is additionally provided with
Dragger, dragger are located at the side of compounding machine.
Preferably, the dragger side is additionally provided with tension force instrument.
Preferably, computer is provided in the material feed unit to weigh automatically batch mixer, drying machine and extruder
Preferably, first baking oven lower surface is additionally provided with centralized control room.
The utility model proposes a kind of graphene far-infrared electrothermal film automated production equipment, advantageous effect is：It should
Graphene far-infrared electrothermal film automated production equipment it is with high content of technology, using automatic technology, personalized design concept.
From raw material to output of products each process all using automatic job, the degree of automation has reached 95% or so, and collection is taken in operation
Middle control controls computer by collection and controls whole production line, and large scale screen display real time data makes entire production technology digitize,
Key position is equipped with monitoring system real time feedback image, and operating personnel only need 3 workers, save process cost of labor.It should
Equipment operation is all using man-machine meeting mode, and control system is advanced, conveniently, and flexibly, precision is high, and equipment operation is stablized, failure
Rate is low, and productivity is high, and the equipment also has green production, subtracts the performance of energy environmental emission reduction, and power is low, and production capacity is big, and exhaust gas returns
Handling characteristics are received, workshop is made, air is fresh, pollution-free to reach environmentally friendly highest standard, has ensured operating personnel's physical and mental health.
Meanwhile whole production line can realize remote control and remote diagnosis, it is with high content of technology.Accurate tension Discrete control system, makes
Base material operation is more steady.Complete machine the degree of automation is up to 95% or more.Personnel depaly (complete machine matches 3-4 people) is reduced, is filled
The existing efficiency of fission maximizes.
Description of the drawings
Fig. 1 be the utility model proposes the front view structure of graphene far-infrared electrothermal film automated production equipment a kind of show
It is intended to.
Fig. 2 be the utility model proposes the plan structure of graphene far-infrared electrothermal film automated production equipment a kind of show
It is intended to.
Fig. 3 be the utility model proposes a kind of graphene far-infrared electrothermal film automated production equipment material export it is single
The structural schematic diagram of member.
In figure：1 first automatic unreeling machine, 2 first static elimination instrument, 3 first corona machines, 4 first automatic tension controllers,
5 slot die coating machines, 6 coater units, 7 first baking ovens, 8 online detection units, 81 winders, 82 second static eliminations
Instrument, 83 online contactless resistance detecting instruments, 84 online contactless flaw detecting instruments, 85 online non-contact infrared thickness inspections
Instrument, 9 conducting resinl gluing machines, 10 second baking ovens, 11 retention items are surveyed to unreel receiver automatically, 12 compounding machines, 13 second unreel automatically
Machine, 14 automatic material connection machines, 15 second corona machines, 16 draggers, 17 material preparatory units, 18 material feed units, 19 materials are defeated
Go out unit, 20 automatic tension controllers, 21 bead cutters, 22 rim charge machine for automatically recovering, 23 automatic code sprayings, 24 online contactless
Infrared thickness gauge, 25 third static elimination instrument, 26 automatic flaw marking machines, 27 Electric radiant Heating Film automatic cutters, 28 sortings
Machine, 29 conveyers.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.
Referring to Fig.1-3, a kind of graphene far-infrared electrothermal film automated production equipment, including coater unit 6, automatic material connection
Machine 14 and material output unit 19,6 top of coater unit are provided with the first baking oven 7, and 7 one end of the first baking oven and coater unit
6 one end are located in same horizontal line, and raw material transmits it to the first baking oven 7 and carry out drying and processing, the first baking oven after coating
It is additionally provided with online detection unit 8 below 7 other ends, the material after drying can be detected, online detection unit 8 one
Side is additionally provided with conducting resinl gluing machine 9, is glued to the material after detection, and the material after gluing is re-transmitted to second
In baking oven 10, and the length of the second baking oven 10 is less than the length of the first baking oven 7, after the completion of drying again, extremely by material transferring
The retention item of second baking oven, 10 side is unreeled automatically in receiver 11, and is handled material, and retention item unreels splicing automatically
11 side of machine is additionally provided with compounding machine 12, and 12 side of compounding machine is additionally provided with material feed unit 18, compounding machine 12 it is another
Side is additionally provided with material preparatory unit 17, and retention item unreels receiver 11, material feed unit 18 and material and prepares list automatically
Material in member 17 is delivered in compounding machine 12 and is handled, then by the mixed material of formation material output unit 19 again
It is interior, and pass through multi task process in material output unit 19, eventually form graphene far-infrared electrothermal film.
Material output unit 19 includes automatic tension controller 20, and is transmitted to by the mixed material that compounding machine 12 is handled
On automatic tension controller 20, its tension is controlled, and 20 side of automatic tension controller is additionally provided with bead cutter,
Then trimming is carried out to mixed material, and the rim charge of mixed material is transmitted in rim charge machine for automatically recovering 22 again, then will
Mixed material is sent to again on automatic code spraying 23, carries out coding to mixed material surface, and 23 side of automatic code spraying is also
It is provided with online non-contact infrared thickness gauge 24, online 24 side of non-contact infrared thickness gauge is provided with third
Static elimination instrument 25, mixed material passes through online non-contact infrared thickness gauge 24 and third static elimination instrument 25, right
After its thickness is detected, static elimination then is carried out to it, after the completion, if there are flaw, is then disappeared using third electrostatic
Except the automatic flaw marking machine 26 of 25 side of instrument setting carries out mark in unblemished surface, so as to arouse attention, ensure electric heating
The quality of film then introduces mixed material in Electric radiant Heating Film automatic cutter 27 if product is qualified, to its corner handled with
And mixed material is cut, to ensure that its quality, 27 side of Electric radiant Heating Film automatic cutter are additionally provided with sorter 28, and
28 side of sorter is additionally provided with conveyer 29, and after then sorter 28 being utilized to sort, it is sent to by conveyer 29 needs
Will to region, 25 side of third static elimination instrument is additionally provided with online contactless flaw detecting instrument, to mixed material
Defect Detection is carried out, can effectively ensure that the quality of generated Electric radiant Heating Film.
Coater unit 6 includes the first automatic unreeling machine 1, and 1 side of the first automatic unreeling machine is provided with the first static elimination
Instrument 2,2 side of the first static elimination instrument is additionally provided with the first corona machine 3, and 3 side of the first corona machine is additionally provided with first automatically
Tension force instrument 4,4 side of the first automatic tension controller are provided with slot die coating machine 5, and slot die coating machine
5 are located at the side of the first baking oven 7, by the first automatic unreeling machine 1 by material transport to the first static elimination instrument 2, to its into
Row static elimination, then by material transport to the first corona machine 3, then after carrying out sided corona treatment to it, and it is automatic using first
Tension force instrument 4 controls the tension of raw material, then by the material transport of processing to slot die coating machine 5, to its surface
It is coated.
5 side of slot die coating machine is additionally provided with raw material feed mechanism, and raw material feed mechanism is ground including three rollers
Machine, high speed dispersor, vibrations filter and automatic feeder, raw material is placed in three-roll grinder, is ground to raw material
Mill, then will be evenly dispersed to raw material progress by high speed in the material transport to high speed dispersor after grinding, and by vibrations
Filter filters out the large particle in raw material, then by material transport to automatic feeder, in slot die coating machine 5
When needing raw material, by the material transport in automatic feeder to slot die coating machine 5, material is coated.
Online detection unit 8 include winder 81, the second static elimination instrument 82, online contactless resistance detecting instrument 83,
Online contactless flaw detecting instrument 84 and online non-contact infrared thickness gauge 85 will pass through first in winder 81
7 raw material of baking oven is wound, and is then carrying out static elimination by the second static elimination instrument 82, is then utilized online non-contact
Formula resistance detecting instrument 83 detects the resistance value of raw material, and detecting raw material using online contactless flaw detecting instrument 84 whether there is the flaw
Whether defect, the thickness that raw material is detected using online non-contact infrared thickness gauge 85 are met the requirements, after the completion, again by raw material
It is secondary to be transmitted in conducting resinl gluing machine 9.
Material preparatory unit 17 is located at the top of material output unit 19, and material preparatory unit 17 unreels automatically including second
Machine 13, the second automatic unreeling machine 13 unreel the second raw material, then by the second material transport to automatic material connection machine 14, from
Dynamic 14 side of receiver is additionally provided with the second corona machine 15, and the side of the second corona machine 15 is additionally provided with dragger 16, traction
Machine 16 is located at the side of compounding machine 12, and automatic material connection machine 14 is carried out in the second material transport to the second corona machine 15 at corona
Then reason introduces the second raw material in compounding machine 12 by dragger 16,16 side of dragger is additionally provided with tension force instrument, energy
It is enough that the tension of the second raw material in dragger 16 is controlled, to ensure the normal transmission of the second raw material.
Computer is provided in material feed unit 18 to weigh automatically batch mixer, drying machine and extruder, by computer from
Dynamic batch mixer of weighing is weighed and is mixed to third raw material, after completing batch mixing, by third material transport to drying machine, to mixed
Third raw material after material is dried, and then transmits it to extruder, after extruder, is formed and squeezes out modified film bonding
Layer.
First baking oven, 7 lower surface is additionally provided with centralized control room, and centralized control room is controlled by a host computer, 50 cun
Large-size screen monitors show that network share realizes the real-time acquisition and monitoring of all data by OS work stations, and have online network diagnosis
And database function, so as to ensure the normal operation of equipment.
Winder at work, can not be wound when online, can also be wound manually.
The function of first corona machine 3 and the second corona machine 15：
A, it acts on：Substrate surface wetability can be improved after corona and change film surface tension, so as to improve the attached of glue
Put forth effort.
B, match double sparker, sided corona treatment effect is more than 50 dynes.
C, the ozone that corona generates, with 1.5Kw centrifugal blowers and discharge of pipes to environment friendly system；
D, corona machine waste discharge power 2.2Kw, air quantity 2000m3/h, wind pressure 2100pa.
To sum up, 1, it unreels and does not shut down automatic change of lap using double-station, production efficiency is high.With upper and lower cut-off knife, it is suitable for difference
The requirement of coat side；
2, slit squeezes coating head coating accuracy height, and coating error is less than 0.5.Coating head is detected with dry glue at one
In system, coating layer thickness, which is tracked with coating quality by computer full-automatic, to be fed back, and is adjusted by proportional integral differential.High degree of automation；
3, baking oven is designed using big radian, seamless sealing between any two.Wherein 1-3 saves baking oven and uses top and bottom blowing side
Formula, 4-12 sections use top supplying air.The exhaust gas of heat recycles after supplementing fresh air is sent into air duct, and the energy is greatly saved, subtracts
The discharge of exhaust gas is lacked；Oven temperature control uses Taiwan PAN-GLOBE temperature control systems, and power-adjustable control is carried out using SCR,
Alleviate the impact to power grid due to high power electrothermal.According to production technology demand, it can be adjusted to low power run, to very
The reduction energy consumption of big degree.
4, viscose glue glues coating head on the basis of original technique, increases scraper regulating mechanism by improving.Scraper is upper and lower, preceding
Afterwards, the elevation angle can quickly be adjusted, and improve coating uniformity；
5, lamination is compound to have the characteristics that low energy consumption, extrusion efficiency is excellent, plasticizing effect is good, production production capacity is high；
6, whole production line can realize remote control and remote diagnosis, with high content of technology.Accurate tension Discrete control system
System keeps base material operation more steady.Complete machine the degree of automation is up to 95% or more.It reduces personnel depaly complete machine and matches 3-4 people,
Fully demonstrate efficiency maximization.
More than, the only preferable specific implementation mode of the utility model, but the scope of protection of the utility model is not limited to
In this, any one skilled in the art within the technical scope disclosed by the utility model, according to the utility model
Technical solution and its utility model design be subject to equivalent substitution or change, should all cover the scope of protection of the utility model it
It is interior.
Claims (10)
1. a kind of graphene far-infrared electrothermal film automated production equipment, including coater unit (6), automatic material connection machine (14) and
Material output unit (19), it is characterised in that：It is provided with the first baking oven (7), and the first baking oven above the coater unit (6)
(7) one end is located at coater unit (6) one end in same horizontal line, is additionally provided with below the first baking oven (7) other end
Online detection unit (8), online detection unit (8) side are additionally provided with conducting resinl gluing machine (9), and by the object after gluing
Material is re-transmitted in the second baking oven (10), and the length of the second baking oven (10) is less than the length of the first baking oven (7), the second baking oven
(10) side is provided with retention item and unreels receiver (11) automatically, and the retention item unreels receiver (11) side and also sets up automatically
There is compounding machine (12), and compounding machine (12) side is additionally provided with material feed unit (18), the other side of the compounding machine (12)
It is additionally provided with material preparatory unit (17).
2. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that described
Material output unit (19) includes automatic tension controller (20), and automatic tension controller (20) side is additionally provided with trimming
Machine, bead cutter side are provided with machine for automatically recovering (22) machine for automatically recovering (22) side and are additionally provided with automatic code spraying (23), and
Automatic code spraying (23) side is additionally provided with online non-contact infrared thickness gauge (24), the online non-contact infrared
Thickness gauge (24) side is provided with third static elimination instrument (25) Electric radiant Heating Film automatic cutter (27) side and also sets up
There is sorter (28), and sorter (28) side is additionally provided with conveyer (29).
3. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 2, which is characterized in that described
Third static elimination instrument (25) side is additionally provided with online contactless flaw detecting instrument.
4. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that described
Coater unit (6) includes the first automatic unreeling machine (1), and the first automatic unreeling machine (1) side is provided with the first static elimination instrument
(2), the first static elimination instrument (2) side is additionally provided with the first corona machine (3), and the first corona machine (3) side is also set up
There are the first automatic tension controller (4), the first automatic tension controller (4) side to be provided with slot die coating machine
(5), and slot die coating machine (5) is located at the side of the first baking oven (7).
5. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 4, which is characterized in that described
Slot die coating machine (5) side is additionally provided with raw material feed mechanism, and raw material feed mechanism includes three-roll grinder, high speed
Dispersion machine, vibrations filter and automatic feeder.
6. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that described
Online detection unit (8) include winder (81), the second static elimination instrument (82), online contactless resistance detecting instrument (83),
Online contactless flaw detecting instrument (84) and online non-contact infrared thickness gauge (85).
7. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that described
Material preparatory unit (17) is located at the top of material output unit (19), and the material preparatory unit (17) is put automatically including second
Volume machine (13), automatic material connection machine (14) side are additionally provided with the second corona machine (15), and the side of the second corona machine (15)
It is additionally provided with dragger (16), dragger (16) is located at the side of compounding machine (12).
8. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 7, which is characterized in that described
Dragger (16) side is additionally provided with tension force instrument.
9. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that described
Computer is provided in material feed unit (18) to weigh automatically batch mixer, drying machine and extruder.
10. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, which is characterized in that institute
It states the first baking oven (7) lower surface and is additionally provided with centralized control room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721892447.XU CN207954863U (en) | 2017-12-27 | 2017-12-27 | A kind of graphene far-infrared electrothermal film automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721892447.XU CN207954863U (en) | 2017-12-27 | 2017-12-27 | A kind of graphene far-infrared electrothermal film automated production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207954863U true CN207954863U (en) | 2018-10-12 |
Family
ID=63730684
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721892447.XU Active CN207954863U (en) | 2017-12-27 | 2017-12-27 | A kind of graphene far-infrared electrothermal film automated production equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000976A (en) * | 2017-12-27 | 2018-05-08 | 湖北西控同创石墨烯应用科技有限公司 | A kind of graphene far-infrared electrothermal film automated production equipment |
| CN110421952A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of graphene heating film flat rubber belting compounding machine and its processing method |
| CN113895062A (en) * | 2021-08-18 | 2022-01-07 | 武汉现代精工机械股份有限公司 | Slit coating and extrusion laminating composite production line and method for graphene heating film |
-
2017
- 2017-12-27 CN CN201721892447.XU patent/CN207954863U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000976A (en) * | 2017-12-27 | 2018-05-08 | 湖北西控同创石墨烯应用科技有限公司 | A kind of graphene far-infrared electrothermal film automated production equipment |
| CN110421952A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of graphene heating film flat rubber belting compounding machine and its processing method |
| CN113895062A (en) * | 2021-08-18 | 2022-01-07 | 武汉现代精工机械股份有限公司 | Slit coating and extrusion laminating composite production line and method for graphene heating film |
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Effective date of registration: 20200116 Address after: 610000 north section of Hupan Road, Tianfu new area, China (Sichuan) pilot Free Trade Zone, Chengdu, Sichuan Province Patentee after: Lefu Home Nanomaterials Co., Ltd. Address before: 438000 Huangzhou District Industrial Park, Huanggang, Hubei Patentee before: Hubei West Control Co created graphene Application Technology Co., Ltd. |