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CN207882163U - A kind of appearance inspection device of photovoltaic module - Google Patents

A kind of appearance inspection device of photovoltaic module Download PDF

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Publication number
CN207882163U
CN207882163U CN201820305617.8U CN201820305617U CN207882163U CN 207882163 U CN207882163 U CN 207882163U CN 201820305617 U CN201820305617 U CN 201820305617U CN 207882163 U CN207882163 U CN 207882163U
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CN
China
Prior art keywords
camera
photovoltaic module
chain
appearance inspection
inspection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820305617.8U
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Chinese (zh)
Inventor
田帅帅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiagang Xiexin Integrated Technology Co Ltd
Original Assignee
Zhangjiagang Xiexin Integrated Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiagang Xiexin Integrated Technology Co Ltd filed Critical Zhangjiagang Xiexin Integrated Technology Co Ltd
Priority to CN201820305617.8U priority Critical patent/CN207882163U/en
Application granted granted Critical
Publication of CN207882163U publication Critical patent/CN207882163U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of appearance inspection devices of photovoltaic module, including component transporting apparatus, lighting apparatus, image acquisition equipment, camera guide device, camera transporting apparatus and computer, image acquisition equipment includes first, two cameras, camera guide device includes disposed in parallel first, two guide rails, camera transporting apparatus includes chain, sprocket wheel and sprocket motors, chain is located on the upside of component transporting apparatus, first camera connects a wherein straight section for the first guide rail and chain, second camera connects another straight section of the second guide rail and chain, under free position, first camera is equal to second camera at a distance from photovoltaic module breadth center at a distance from photovoltaic module breadth center, first, two cameras are along opposite horizontal Y-direction synchronizing moving.The utility model had both realized the production of component devices full automation, manufacturing cost can be reduced again, has the function that improve profit, and synchronous backward scanning is realized by chain assemblies along two cameras of horizontal Y-direction, the range for expanding single pass, improves work efficiency.

Description

A kind of appearance inspection device of photovoltaic module
Technical field
The utility model designs area of solar cell, and in particular to a kind of appearance inspection device of photovoltaic module.
Background technology
With the large-scale popularization of photovoltaic module, distributed power generation is popularized, and the intelligent production of response country It is required that photovoltaic module quality is particularly important, existing component facade artificial detection component needs component just facing towards people institute erect-position It sets, for component when overturning, the increased hidden probability split, artificial omission factor is also higher, leads to the cost increase of component.It is existing Component needs Manual Visual Inspection, efficiency low.
Manual Visual Inspection considers personnel's mood, and tired situation, omission factor is high, and the visual inspection of existing component needs to overturn, component Facing towards people, increasing the hidden probability split in switching process, is required for carrying out rotary movement per a piece of component, productive temp becomes larger, Influence production capacity.
Invention content
The purpose of this utility model is to provide a kind of appearance inspection device of photovoltaic module, protection staff's health peace Entirely, increase service life of equipment.
In order to achieve the above objectives, the technical solution adopted in the utility model is:A kind of appearance inspection device of photovoltaic module, Including:
Component transporting apparatus supports the photovoltaic module to drive the photovoltaic module to be moved along horizontal X direction;
Lighting apparatus is set on the upside of the photovoltaic module and thinks photovoltaic module upper surface polishing;
Image acquisition equipment is set on the upside of the photovoltaic module to obtain the photovoltaic module upper surface image;
Camera guide device obtains equipment with described image and connect to be oriented to described image acquisition equipment along the horizontal side Y To movement;
Camera transporting apparatus obtains equipment with described image and connect to drive described image to obtain equipment along the horizontal side Y To movement;
Computer obtains equipment with described image and connect with the image after display processing after the image acquired in handling;
Wherein, the photovoltaic module is set along horizontal X direction moved through a hood, the lighting apparatus and described image acquisition It is standby to be set in the hood;
It includes first camera and second camera that described image, which obtains equipment, and the camera guide device includes disposed in parallel First guide rail and the second guide rail, the camera transporting apparatus include chain, drive the sprocket wheel of the chain and drive the chain The sprocket motors of wheel, the chain are located on the upside of the component transporting apparatus, the first camera connect first guide rail and A wherein straight section for the chain, the second camera connect another straight section of second guide rail and the chain, appoint Under meaning state, the first camera is equal to the second camera and the photovoltaic group at a distance from photovoltaic module breadth center The distance at part breadth center, described first, two cameras are along opposite horizontal Y-direction synchronizing moving.
In above-mentioned technical proposal, the component transporting apparatus includes the belt for supporting the photovoltaic module, drives the skin The belt wheel of band and the belt wheel motor for driving the belt wheel.
In above-mentioned technical proposal, the sprocket motors and the belt wheel motor are respectively equipped with the encoder of detection angles displacement A and encoder B, the encoder A, B are connect with the computer, described in the computer is controlled according to the encoder A Belt wheel motor acts, and the computer controls the sprocket motors according to the signal of the encoder B and acts.
In above-mentioned technical proposal, first guide rail is set on the upside of the first camera and is installed on the hood, Second guide rail is set on the upside of the second camera and is installed on the hood.
In above-mentioned technical proposal, the sprocket wheel and the sprocket motors are installed on the hood, the chain its In a straightway be set to the side of the first camera, another straightway of the chain is set to the side of the second camera.
In above-mentioned technical proposal, the lighting apparatus includes first light source and second light source, and the first light source is with described First camera is moved along horizontal Y-direction, and the second light source is moved with the second camera with horizontal Y-direction.
In above-mentioned technical proposal, the relatively described photovoltaic module of the lighting apparatus, which is evenly distributed in the upper surface, is installed on the hood On.
In above-mentioned technical proposal, described first, two cameras are that CCD lines sweep camera.
In above-mentioned technical proposal, the lighting apparatus is halogen light source or LED light source or fluorescent light.
In above-mentioned technical proposal, the lighting apparatus provides a front surface and a side surface polishing for the photovoltaic module.
Since above-mentioned technical proposal is used, the utility model has following advantages compared with prior art:The utility model The appearance inspection device of disclosed photovoltaic module is adapted to component facade detection side after the lamination of component full automation production Formula, on the basis of existing automatic production line, newly-designed detection structure increases CCD camera, halogen lamp, hood, Computer.Newly added equipment does not influence the automated production of full existing equipment completely, and can meet the effect of component facade detection, solution Determined component can not full automation production problem, the present invention not only realized the production of component devices full automation, and but also can drop Low manufacturing cost has the function that improve profit, be realized by chain assemblies along two cameras of horizontal Y-direction in the utility model Synchronous backward scans, and expands the range of single pass, improves work efficiency.
Description of the drawings
Fig. 1 is the front view of the appearance inspection device of photovoltaic module disclosed by the utility model.
Fig. 2 is the schematic cross-section of A-A in Fig. 1.
Fig. 3 is the control principle block diagram of photovoltaic module disclosed by the utility model.
Wherein:10, photovoltaic module;20, component transporting apparatus;21, belt;22, belt wheel;23, belt wheel motor;24, it encodes Device B;30, image acquisition equipment;31, first camera;32, second camera;40, camera guide device;41, the first guide rail;42, Two guide rails;50, camera transporting apparatus;51, chain;52, sprocket wheel;53, sprocket motors;54, encoder A;60, computer;70, it hides Light shield.
Specific implementation mode
The utility model is further described in conjunction with accompanying drawings and embodiments:
Referring to Fig. 1 to Fig. 2, as shown in legend therein, a kind of appearance inspection device of photovoltaic module, including:
Component transporting apparatus 20, support photovoltaic module 10 is to drive photovoltaic module 10 to be moved along horizontal X direction;
Lighting apparatus(Not depending on going out in figure), it is set to 10 upside of photovoltaic module and thinks 10 upper surface polishing of photovoltaic module;
Image acquisition equipment 30 is set to 10 upside of photovoltaic module to obtain 10 upper surface image of photovoltaic module;
Camera guide device 40 is connect with image acquisition equipment 30 to be oriented to image acquisition equipment 30 along horizontal Y-direction It is mobile;
Camera transporting apparatus 50 is connect with image acquisition equipment 30 to drive image acquisition equipment 30 along horizontal Y-direction It is mobile;
Computer 60 is connect with image acquisition equipment 30 to handle the image after acquired image after display processing;
Wherein, photovoltaic module 10 is set to along horizontal X direction moved through a hood 70, lighting apparatus and image acquisition equipment 30 In hood 70;
Image acquisition equipment 30 includes first camera 31 and second camera 32, and camera guide device 40 includes disposed in parallel First guide rail 41 and the second guide rail 42, camera transporting apparatus 50 include chain 51, drive the sprocket wheel 52 of chain 51 and drive chain The sprocket motors 53 of wheel 52, chain 51 are located at 20 upside of component transporting apparatus, and first camera 31 connects the first guide rail 41 and chain A 51 wherein straight section, second camera 32 connect another straight section of the second guide rail 42 and chain 51, under free position, first Camera 31 is equal to second camera 32 at a distance from 10 breadth center of photovoltaic module at a distance from 10 breadth center of photovoltaic module, the One, two cameras 31,32 are along opposite horizontal Y-direction synchronizing moving.
In a kind of embodiment, component transporting apparatus 20 includes the belt 21 of support photovoltaic module 10, drives belt 21 Belt wheel 22 and belt wheel motor 23 with movable belt pulley 22.
In a kind of embodiment, sprocket motors 53 and belt wheel motor 23 are respectively equipped with the encoder A54 of detection angles displacement It is connect with computer 60 with encoder B24, encoder A, B54,24, computer 60 controls the belt wheel according to encoder A54 Motor 23 acts, and computer 60 controls the action of sprocket motors 53 according to the signal of encoder B24.
In a kind of embodiment, the first guide rail 41 is set to 31 upside of first camera and is installed on hood 70, and second leads Rail 42 is set to 32 upside of second camera and is installed on hood 70.
In a kind of embodiment, sprocket wheel 52 and sprocket motors 53 are installed on the hood 70, and wherein the one of chain 51 Straightway is set to the side of first camera 31, and another straightway of chain 51 is set to the side of second camera 52.
In a kind of embodiment, lighting apparatus includes first light source and second light source, and first light source is with first camera along water Flat Y-direction movement, second light source are moved with second camera with horizontal Y-direction.
In a kind of embodiment, lighting apparatus is evenly distributed in the upper surface with respect to photovoltaic module 10 and is installed on hood 70.
In a kind of embodiment, first, two cameras 31,32 are that CCD lines sweep camera.
In a kind of embodiment, lighting apparatus is halogen light source or LED light source or fluorescent light.
In a kind of embodiment, lighting apparatus is that photovoltaic module 10 provides a front surface and a side surface polishing.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use this practicality new Type.Various modifications to these embodiments will be apparent to those skilled in the art, and determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The widest range consistent with features of novelty.

Claims (10)

1. a kind of appearance inspection device of photovoltaic module, which is characterized in that including:
Component transporting apparatus(20), support the photovoltaic module(10)To drive the photovoltaic module(10)Along horizontal X direction It is mobile;
Lighting apparatus is set to the photovoltaic module(10)Think the photovoltaic module in upside(10)Upper surface polishing;
Image acquisition equipment(30), it is set to the photovoltaic module(10)Upside is to obtain the photovoltaic module(10)Upper surface figure Picture;
Camera guide device(40), equipment is obtained with described image(30)Connection obtains equipment to be oriented to described image(30)Edge Horizontal Y-direction movement;
Camera transporting apparatus(50), equipment is obtained with described image(30)Connection is to drive described image to obtain equipment(30)Edge Horizontal Y-direction movement;
Computer(60), equipment is obtained with described image(30)Connection is to handle the figure after acquired image after display processing Picture;
Wherein, the photovoltaic module(10)Along horizontal X direction moved through a hood(70), the lighting apparatus and described image obtain Taking equipment(30)Set on the hood(70)In;
Described image obtains equipment(30)Including first camera(31)And second camera(32), the camera guide device(40)Packet Include the first guide rail disposed in parallel(41)With the second guide rail(42), the camera transporting apparatus(50)Including chain(51), drive The chain(51)Sprocket wheel(52)And drive the sprocket wheel(52)Sprocket motors(53), the chain(51)Positioned at described Component transporting apparatus(20)Upside, the first camera(31)Connect first guide rail(41)With the chain(51)Wherein One straight section, the second camera(32)Connect second guide rail(42)With the chain(51)Another straight section, arbitrarily Under state, the first camera(31)With the photovoltaic module(10)The distance at breadth center is equal to the second camera(32)With The photovoltaic module(10)The distance at breadth center, described first, two cameras(31,32)It synchronizes and moves along opposite horizontal Y-direction It is dynamic.
2. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the component transporting apparatus (20)Including supporting the photovoltaic module(10)Belt(21), drive the belt(21)Belt wheel(22)And described in driving Belt wheel(22)Belt wheel motor(23).
3. the appearance inspection device of photovoltaic module according to claim 2, which is characterized in that the sprocket motors(53)With The belt wheel motor(23)It is respectively equipped with the encoder A of detection angles displacement(54)With encoder B(24), the encoder A, B (54,24)With the computer(60)Connection, the computer(60)According to the encoder A(54)Control the belt wheel electricity Machine(23)Action, the computer(60)According to the encoder B(24)Signal control the sprocket motors(53)Action.
4. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that first guide rail(41)If In the first camera(31)Upside is simultaneously installed on the hood(70)On, second guide rail(42)Set on second phase Machine(32)Upside is simultaneously installed on the hood(70)On.
5. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the sprocket wheel(52)With it is described Sprocket motors(53)It is installed on the hood(70)On, the chain(51)A wherein straightway be set to the first camera (31)Side, the chain(51)Another straightway be set to the second camera(32)Side.
6. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the lighting apparatus includes the One light source and second light source, the first light source are moved with the first camera along horizontal Y-direction, and the second light source is with described Second camera is moved with horizontal Y-direction.
7. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the lighting apparatus is with respect to institute It states photovoltaic module and is evenly distributed in the upper surface and be installed on the hood.
8. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that described first, two cameras (31,32)Camera is swept for CCD lines.
9. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the lighting apparatus is halogen Lamp source or LED light source or fluorescent light.
10. the appearance inspection device of photovoltaic module according to claim 1, which is characterized in that the lighting apparatus is institute It states photovoltaic module and a front surface and a side surface polishing is provided.
CN201820305617.8U 2018-03-06 2018-03-06 A kind of appearance inspection device of photovoltaic module Expired - Fee Related CN207882163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820305617.8U CN207882163U (en) 2018-03-06 2018-03-06 A kind of appearance inspection device of photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820305617.8U CN207882163U (en) 2018-03-06 2018-03-06 A kind of appearance inspection device of photovoltaic module

Publications (1)

Publication Number Publication Date
CN207882163U true CN207882163U (en) 2018-09-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820305617.8U Expired - Fee Related CN207882163U (en) 2018-03-06 2018-03-06 A kind of appearance inspection device of photovoltaic module

Country Status (1)

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CN (1) CN207882163U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443255A (en) * 2018-11-07 2019-03-08 中国建材检验认证集团股份有限公司 The solar battery sheet area measuring instrument and measuring system
CN109557100A (en) * 2018-12-04 2019-04-02 海宁正泰新能源科技有限公司 Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443255A (en) * 2018-11-07 2019-03-08 中国建材检验认证集团股份有限公司 The solar battery sheet area measuring instrument and measuring system
CN109557100A (en) * 2018-12-04 2019-04-02 海宁正泰新能源科技有限公司 Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods
CN109557100B (en) * 2018-12-04 2024-05-10 正泰新能科技股份有限公司 Full-automatic AI intelligent detection equipment of bad subassembly of semi-manufactured goods of photovoltaic

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Granted publication date: 20180918