CN207706529U - A kind of scolding tin detection integrated device - Google Patents
A kind of scolding tin detection integrated device Download PDFInfo
- Publication number
- CN207706529U CN207706529U CN201721744070.3U CN201721744070U CN207706529U CN 207706529 U CN207706529 U CN 207706529U CN 201721744070 U CN201721744070 U CN 201721744070U CN 207706529 U CN207706529 U CN 207706529U
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- CN
- China
- Prior art keywords
- axis module
- turntable
- short
- scolding tin
- bar code
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The utility model provides a kind of scolding tin detection integrated device, can solve it is existing electronic device is welded on circuit board after, need the workers of different detection processes to be detected successively to product, not only detection cycle is long, but also the problem of expend a large amount of manpower.It includes rack and the PLC controller in rack, and rack is equipped with horizontal table, tin soldering equipment, turntable, bar code scanner, image recognition detection device, short-circuit detecting device and marking device are separately installed on horizontal table；It is circumferentially uniformly equipped with multiple product carriers to turntable upper edge, and turntable drives the indexing for carrying out horizontal direction to rotate by hollow dispenser, and servo motor and the PLC controller of hollow dispenser electricly connect；Solder head, bar code scanner, image recognition detection device, short-circuit detecting device and the marking device of tin soldering equipment are sequentially arranged along the rotation direction of turntable and correspond to a workpiece slot respectively.
Description
Technical field
The utility model is related to printed circuit board assembling field of welding devices, specially a kind of scolding tin detection one dress
It sets.
Background technology
After printed circuit board completes, needs various electronic devices being assembled on printed circuit board by soldering and be made
Finished product picks out certified products and defective work using a series of performance detection.Existing finished product welding process and detection
Process is independent progress, i.e., after the completion of finished product welding, the worker of different detection processes is needed to be detected successively to product, right
In large batch of production, not only detection cycle is long, but also expends a large amount of manpower.
Invention content
In view of the above-mentioned problems, the utility model provides a kind of scolding tin detection integrated device, can solve existing by electronics
After device is welded on circuit board, the worker of different detection processes is needed to be detected successively to product, not only detection cycle is long,
And the problem of expending a large amount of manpower.
Its technical solution is such：A kind of scolding tin detection integrated device, it is characterised in that：It includes rack and is mounted on
PLC controller in the rack, the rack are equipped with horizontal table, and scolding tin dress is separately installed on the horizontal table
It sets, turntable, bar code scanner, image recognition detection device, short-circuit detecting device and marking device；
It is circumferentially uniformly equipped with multiple product carriers to the turntable upper edge, and the product carrier is equipped with to be waited for for positioning
The workpiece slot of welding workpiece, the turntable drive the indexing for carrying out horizontal direction to rotate by hollow dispenser, the middle space division
The servo motor of cutter is electricly connected with the PLC controller；
The solder head of the tin soldering equipment, the bar code scanner, described image identification and detection device, the short circuit
Detection device and the marking device are sequentially arranged along the rotation direction of the turntable and correspond to a workpiece slot, institute respectively
It includes bar code scanner to state bar code scanner, and described image identification and detection device includes CCD camera, the short-circuit detecting
Set on device there are four for detect workpiece whether short circuit pin, the marking device includes ink-jet marking machine, the bar shaped
Code scanner, the CCD camera, four pins of the short-circuit detecting device and the ink-jet marking machine are separately positioned on
Above the corresponding workpiece slot；Four pins of the short-circuit detecting device are moved up and down by cylinder driving,
The bar code scanner, the CCD camera, the short-circuit detecting device, the cylinder and the ink-jet marking machine respectively with
The PLC controller electricly connects.
It is further characterized by：
The tin soldering equipment includes scolding tin head bracket, tin silk reel, wire-feed motor and the solder head, the scolding tin head bracket
Including X-axis module, riser, Y-axis module and Z axis module, the X-axis module, the Y-axis module and the Z axis module are rolling
Ballscrew type straight line module, the Y-axis module are fixedly mounted on the horizontal table, and the riser is in vertically arranged and it
Lower end is fixedly mounted on the slide unit of the Y-axis module；The X-axis module level be fixedly mounted on the riser and with it is described
Y-axis module is vertical, and the Z axis module is fixedly mounted on the slide unit of the X-axis module and vertical with the X-axis module, the X
Supporting rack is also connected on the slide unit of Axle mould group, the tin silk reel and the wire-feed motor are separately mounted to support frame as described above
On；The solder head is mounted on the slide unit of the Z axis module, on the X-axis module, the Y-axis module and the Z axis module
Servo motor electricly connected respectively by respective motor driver and the PLC controller.
It is installed with arc panel on the slide unit of the Z axis module, arc-shaped through-hole, institute are offered on the arc panel
The arc length direction for stating arc-shaped through-hole described in arc panel upper edge indicates scale, and the upper end of the solder head is mounted by means of bolts on
In the arc-shaped through-hole.
It further includes touch screen, and the touch screen is mounted in the rack and is electrically connected with the PLC controller.
It further includes start button, the start button be mounted on the horizontal table on and with the PLC controller
Electrical connection.
The quantity of the product carrier on the turntable is eight.
The utility model has the beneficial effects that：
The scolding tin of the utility model detects integrated device, and turntable is equipped with multiple product carriers, can position simultaneously multiple
Workpiece, solder head, bar code scanner, image recognition detection device, short-circuit detecting device and the marking device of tin soldering equipment
Rotation direction along turntable is sequentially arranged, and after a workpiece welding, turntable carries out indexing rotation, makes next product carrier
It is moved to solder head and continues below welding, and the bar code that the workpiece being welded then passes through front successively with the rotation of turntable is swept
Device, CCD camera, short-circuit detecting device and ink-jet marking machine are retouched, to disposably complete scanning storage, the surface defect to workpiece
Detection, short-circuit detecting and the printing of " qualification " label, greatly simplify product warehousing, count and manage convenient for the later stage, while
The product testing period greatly is shortened, greatly improves work efficiency, and whole-process automatic completion, saves human cost,
The present apparatus is particularly suitable for high-volume, multiple batches of production.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the overall structure diagram of the utility model（The part-structure of rack is not shown）；
Fig. 3 is the installation relation schematic diagram of scolding tin head bracket and turntable
Fig. 4 is the enlarged drawing of a-quadrant in Fig. 2.
Reference numeral：1- racks；1-1- horizontal tables；2-PLC controllers；3- tin soldering equipments；4- turntables；5- products carry
Tool；6- workpiece；The servo motor of the hollow dispensers of 7-；8- bar code scanners；9- CCD cameras；10- pins；11- ink-jets are beaten
Mark machine；12- cylinders；13- touch screens；14- start buttons；15- danger buttons；31- solder heads；32- scolding tin head brackets；33- tin
Silk reel；34- wire-feed motors；321-X Axle mould groups；322- risers；323- Y-axis modules；324-Z Axle mould groups；325- supporting racks；
326- arc panels；Servo motor on 327- X-axis module, Y-axis module and Z axis module.
Specific implementation mode
See Fig. 1 to Fig. 4, a kind of scolding tin of the utility model detects integrated device comprising rack 1 and be mounted on rack 1
Interior PLC controller 2, rack 1 are equipped with horizontal table 1-1, tin soldering equipment 3, turntable are separately installed on horizontal table 1-1
4, bar code scanner, image recognition detection device, short-circuit detecting device and marking device；Its circumferential direction of 4 upper edge of turntable is uniformly distributed
Eight product carriers 5 are installed, product carrier 5 is equipped with the workpiece slot for positioning workpiece 6 to be welded, and turntable 4 is by hollow
Dispenser driving carries out the indexing rotation of horizontal direction, and servo motor 7 and the PLC controller 2 of hollow dispenser electricly connect；Weldering
Solder head 31, bar code scanner, image recognition detection device, short-circuit detecting device and the marking device edge of tin device 3 turn
The rotation direction of disk 4 is sequentially arranged and corresponds to a workpiece slot respectively, and bar code scanner includes bar code scanner 8, figure
As identification and detection device includes CCD camera 9, set on short-circuit detecting device there are four for detect workpiece whether the pin of short circuit
10, marking device includes ink-jet marking machine 11, bar code scanner 8, CCD camera 9, short-circuit detecting device four 10 and of pin
Ink-jet marking machine 11 is separately positioned on above corresponding workpiece slot；Four pins 10 of short-circuit detecting device are driven by cylinder 12
Move up and down, bar code scanner 8, CCD camera 9, short-circuit detecting device, cylinder 12 and ink-jet marking machine 11 respectively with
PLC controller 2 electricly connects.
See that Fig. 3, tin soldering equipment 3 include scolding tin head bracket 32, tin silk reel 33, wire-feed motor 34 and solder head 31, solder head
Holder 32 includes X-axis module 321, riser 322, Y-axis module 323 and Z axis module 324, X-axis module 321, Y-axis module 323 and Z
Axle mould group 324 is ball wire rod-type straight line module, and Y-axis module 323 is fixedly mounted on horizontal table 1-1, and riser 322 is in
Vertically arranged and its lower end is fixedly mounted on the slide unit of Y-axis module 323；321 level of X-axis module is fixedly mounted on riser 322
Upper and vertical with Y-axis module 323, Z axis module 324 is fixedly mounted on the slide unit of X-axis module 321 and hangs down with X-axis module 321
Directly, supporting rack 325 is also connected on the slide unit of X-axis module 321, tin silk reel 33 and wire-feed motor 34 are separately mounted to supporting rack
On 325；It is installed with arc panel 326 on the slide unit of Z axis module 324, arc-shaped through-hole, arc panel are offered on arc panel 326
The arc length direction of 325 upper edge arc-shaped through-holes indicates scale, and the upper end of solder head 31 is mounted by means of bolts in arc-shaped through-hole；
Wire-feed motor 34 is used to the tin silk on tin silk reel 33 being conveyed to solder head 31；X-axis module 321, Y-axis module 323 and Z axis module
Servo motor 327 on 324 is electricly connected by respective motor driver and PLC controller 2 respectively.
See that Fig. 1 and Fig. 2, the present apparatus are additionally provided with touch screen 13, start button 14 and danger button 15, touch screen 13 is mounted on
Be electrically connected in rack 1 and with PLC controller 2, start button 14 and danger button 15 be mounted on horizontal table 1-1 and with
PLC controller 2 is electrically connected.
Before welding, soldering angle that can be as needed adjusts position of the solder head 31 on arc panel 326, adjusts in place
Afterwards, solder head 31 is determined, then presses start button 14, solder head 31 is in X-axis module 321, Y-axis module 323 and Z axis module
324 common driving is moved at workpiece 6 to be welded and carries out scolding tin to its workpiece 6, and after scolding tin, solder head 31 lifts
Stop scolding tin, turntable 4 rotates the angle of a station, and solder head 31 continues to carry out scolding tin to next workpiece 6, and scolding tin is completed
Workpiece 6 be first moved to the lower section of bar code scanner 8 with the rotation of turntable 4, carry out bar code scanning storage, then workpiece moves
9 lower section of CCD camera is moved, PLC controller 2 controls CCD camera 9 and carries out Image Acquisition to workpiece 6, and the image collected is believed
Breath sends image processor to, and image processor sends image analysis result to PLC controller 2, and then workpiece 6 is moved to short
Below the detection device of road, PLC controller 2, which controls cylinder 12 and moves down, makes four pins 10 of short-circuit detecting device be contacted with workpiece 6
Short-circuit detecting is carried out, and sends testing result to PLC controller 2, last workpiece 6 is moved to 11 lower section of ink-jet marking machine, such as
Fruit image analysis is qualified and short-circuit test is qualified, then PLC controller 2 controls the mark on the workpiece 6 of ink-jet marking machine 11 and " closes
Lattice ", otherwise not mark, after the completion of waiting for that all workpiece 6 weld, solder head 31 stops welding and playbacking, when all workpiece 6 have detected
Cheng Hou manually removes workpiece, and qualified workpiece and unqualified workpiece are distinguished, then next group of workpiece to be welded is attached to product and is carried
On tool, repeat the above process.The welding detection time of each workpiece is only 15s, substantially increases production efficiency.
Claims (6)
1. a kind of scolding tin detects integrated device, it is characterised in that：It includes rack and the PLC controls in the rack
Device, the rack are equipped with horizontal table, tin soldering equipment, turntable, bar code scanning are separately installed on the horizontal table
Device, image recognition detection device, short-circuit detecting device and marking device；Its circumferential direction of the turntable upper edge is uniformly equipped with multiple
Product carrier, the product carrier are equipped with the workpiece slot for positioning workpiece to be welded, and the turntable passes through hollow dispenser
Driving carries out the indexing rotation of horizontal direction, and servo motor and the PLC controller of the hollow dispenser electricly connect；Institute
State the solder head of tin soldering equipment, the bar code scanner, described image identification and detection device, the short-circuit detecting device and
The marking device is sequentially arranged along the rotation direction of the turntable and corresponds to a workpiece slot respectively, and the bar code is swept
Imaging apparatus includes bar code scanner, and described image identification and detection device includes CCD camera, and the short-circuit detecting device is equipped with
Four for detect workpiece whether short circuit pin, the marking device includes ink-jet marking machine, the bar code scanner, institute
State CCD camera, four pins of the short-circuit detecting device and the ink-jet marking machine be separately positioned on it is corresponding described
Above workpiece slot；Four pins of the short-circuit detecting device are moved up and down by cylinder driving, the bar code
Scanner, the CCD camera, the short-circuit detecting device, the cylinder and the ink-jet marking machine are controlled with the PLC respectively
Device electricly connects.
2. a kind of scolding tin according to claim 1 detects integrated device, it is characterised in that：The tin soldering equipment includes scolding tin
Head bracket, tin silk reel, wire-feed motor and the solder head, the scolding tin head bracket include X-axis module, riser, Y-axis module and Z
Axle mould group, the X-axis module, the Y-axis module and the Z axis module are ball wire rod-type straight line module, the Y-axis module
It is fixedly mounted on the horizontal table, the riser is fixedly mounted on the Y-axis module in vertically arranged and its lower end
On slide unit；The X-axis module level is fixedly mounted on the riser and vertical with the Y-axis module, and the Z axis module is fixed
It is on the slide unit of the X-axis module and vertical with the X-axis module, it is also connected on the slide unit of the X-axis module
Supporting rack, the tin silk reel and the wire-feed motor are separately mounted on support frame as described above；The solder head is mounted on the Z axis
On the slide unit of module, the servo motor on the X-axis module, the Y-axis module and the Z axis module passes through respective electricity respectively
Machine driver is electricly connected with the PLC controller.
3. a kind of scolding tin according to claim 2 detects integrated device, it is characterised in that：The cunning of the Z axis module
It is installed with arc panel on platform, offers arc-shaped through-hole on the arc panel, arc-shaped through-hole described in the arc panel upper edge
Arc length direction indicates scale, and the upper end of the solder head is mounted by means of bolts in the arc-shaped through-hole.
4. a kind of scolding tin according to claim 1 detects integrated device, it is characterised in that：It further includes touch screen, described
Touch screen is mounted in the rack and is electrically connected with the PLC controller.
5. a kind of scolding tin according to claim 1 detects integrated device, it is characterised in that：It further includes start button, institute
Start button is stated to be electrically connected on the horizontal table and with the PLC controller.
6. a kind of scolding tin according to claim 1 detects integrated device, it is characterised in that：The product on the turntable
The quantity of carrier is eight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721744070.3U CN207706529U (en) | 2017-12-14 | 2017-12-14 | A kind of scolding tin detection integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721744070.3U CN207706529U (en) | 2017-12-14 | 2017-12-14 | A kind of scolding tin detection integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207706529U true CN207706529U (en) | 2018-08-07 |
Family
ID=63026480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721744070.3U Expired - Fee Related CN207706529U (en) | 2017-12-14 | 2017-12-14 | A kind of scolding tin detection integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207706529U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108112186A (en) * | 2017-12-14 | 2018-06-01 | 无锡昌至盛机械制造有限公司 | Scolding tin detects integrated device |
| CN109877414A (en) * | 2019-04-04 | 2019-06-14 | 珠海格莱克斯自动化设备有限公司 | A kind of circuit board inspection and bonding machine and circuit board method for repairing and mending |
-
2017
- 2017-12-14 CN CN201721744070.3U patent/CN207706529U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108112186A (en) * | 2017-12-14 | 2018-06-01 | 无锡昌至盛机械制造有限公司 | Scolding tin detects integrated device |
| CN109877414A (en) * | 2019-04-04 | 2019-06-14 | 珠海格莱克斯自动化设备有限公司 | A kind of circuit board inspection and bonding machine and circuit board method for repairing and mending |
| CN109877414B (en) * | 2019-04-04 | 2024-05-21 | 珠海格莱克斯自动化设备有限公司 | Circuit board inspection and welding machine and circuit board repairing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180807 Termination date: 20181214 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |