CN207686365U - A kind of energy saving isolation room in workshop - Google Patents
A kind of energy saving isolation room in workshop Download PDFInfo
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- CN207686365U CN207686365U CN201721701797.3U CN201721701797U CN207686365U CN 207686365 U CN207686365 U CN 207686365U CN 201721701797 U CN201721701797 U CN 201721701797U CN 207686365 U CN207686365 U CN 207686365U
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- 238000002955 isolation Methods 0.000 title claims abstract description 16
- 239000005341 toughened glass Substances 0.000 claims abstract description 42
- 238000009413 insulation Methods 0.000 claims abstract description 37
- 238000005192 partition Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims 4
- 238000005496 tempering Methods 0.000 claims 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
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- 238000000034 method Methods 0.000 abstract description 9
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 229920005372 Plexiglas® Polymers 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004382 potting Methods 0.000 description 3
- 238000004887 air purification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000008213 purified water Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型提出了一种车间节能隔离房,包括隔热板、升降台、框架、钢化玻璃窗、钢化玻璃门、排热管道、盖板和钢化玻璃隔板,隔热板布置在车间工作台面上,隔热板上设置有预热炉、灌注炉、固化炉和热成品等发热源,升降台包括升降滑轨、滑块和脚垫,框架围成若干依次相接排列的长方体框体,钢化玻璃窗设置在框架的正面,钢化玻璃门设置在框架的正面,排热管道包括集热管和排热管,采用铝合金方管作为框架,钢化玻璃窗、门作为工艺观察和调试的窗口,方便工作人员进行实时监测和设备调试,升降台控制隔热房向下放置在隔热板上,隔热房的温度便与房外隔绝,故对外界进行的温度转换,将不会受到隔热房内发热源的影响而增加耗能,方便实用。
The utility model proposes an energy-saving isolation room for a workshop, which includes a heat insulation board, a lifting platform, a frame, a tempered glass window, a tempered glass door, a heat exhaust pipe, a cover plate and a tempered glass partition, and the heat insulation board is arranged on the working table of the workshop On the insulation board, there are heating sources such as preheating furnace, pouring furnace, curing furnace and hot finished products. The lifting platform includes lifting slide rails, sliders and foot pads. The frame is surrounded by several rectangular frames arranged in sequence. The tempered glass window is set on the front of the frame, and the tempered glass door is set on the front of the frame. The heat exhaust pipe includes a heat collecting tube and a heat exhaust tube. Aluminum alloy square tube is used as the frame, and the tempered glass window and door are used as windows for process observation and debugging, which is convenient. The staff carry out real-time monitoring and equipment debugging. The lifting platform controls the heat insulation room to be placed downward on the heat insulation board, and the temperature of the heat insulation room is isolated from the outside of the room. Therefore, the temperature conversion to the outside world will not be affected by the heat insulation room. It is convenient and practical to increase energy consumption due to the influence of internal heat source.
Description
技术领域technical field
本实用新型涉及一种车间节能环保设备,尤其指一种车间用的不同设备工艺温度节能的隔离房。The utility model relates to an energy-saving and environment-friendly equipment for a workshop, in particular to an isolation room for energy-saving of different equipment process temperatures used in the workshop.
背景技术Background technique
在电机的制造工艺中,微电子的灌封工艺是保证质量的重要工序之一,树脂灌封经“预热-灌注-固化”三个阶段,其工艺控制在75~130℃下恒温工作,因为预热炉和固化炉的散热,使车间一年四季都要开启空调,且是制冷状态,导致空调能耗较大。常用技术有风扇、地面洒水、含氟空调、环保净化型水蒸发空调、水温空调、风机盘管,湿帘等,风扇效果差但是耗费少,空调效果好但是耗费多,湿帘结合空气净化器和空气管道也常使用,但是降温效果不好投资也不少。In the manufacturing process of motors, the potting process of microelectronics is one of the important processes to ensure the quality. The resin potting goes through three stages of "preheating-potting-curing", and the process is controlled at a constant temperature of 75-130°C. Because of the heat dissipation of the preheating furnace and curing furnace, the air conditioner must be turned on all year round in the workshop, and it is in a cooling state, resulting in high energy consumption of the air conditioner. Commonly used technologies include fans, ground sprinklers, fluorine-containing air conditioners, environmentally friendly and purified water evaporative air conditioners, water temperature air conditioners, fan coil units, wet curtains, etc. Fans are ineffective but cost less, air conditioners are effective but cost more, wet curtains combined with air purifiers And air ducts are also commonly used, but the cooling effect is not good and the investment is also a lot.
现有技术CN 105627487 A公开了一种工作车间降温系统,包括工作车间,所述工作车间的上方设有若干排风口,所述若干排风口通过风管连接外部的空气净化装置的进风口,所述空气净化装置的出风口通过风管连接一风机,所述风机的出风口连接一排风烟囱,所述排风烟囱的顶部设有风帽,本发明利用风机将工作车间内的高温空气抽出至外部,并且在抽出至外部的同时进行净化装置的净化处理,防止污染环境,能有效地降低生产车间的温度,生产车间的物料不易变质,同时也确保了工作人员舒适的温度环境,且维修方便成本低,节约了能源,经济效益显著。Prior art CN 105627487 A discloses a cooling system for a workshop, including a workshop, a number of air outlets are arranged above the workshop, and the air outlets are connected to the air inlet of an external air purification device through an air duct , the air outlet of the air purification device is connected to a blower fan through an air pipe, and the air outlet of the blower fan is connected to an air exhaust chimney, and the top of the air exhaust chimney is provided with a wind cap. It is extracted to the outside, and at the same time, the purification device is purified to prevent environmental pollution, which can effectively reduce the temperature of the production workshop. The materials in the production workshop are not easy to deteriorate, and at the same time, it also ensures a comfortable temperature environment for the staff. The maintenance is convenient, the cost is low, energy is saved, and the economic benefit is remarkable.
该降温系统对工作车间内的室温起到了缓解降温的作用,这对夏季高温季节有较好的使用价值,但是在冬季不需要降温的季节,反而在工作车间需要升温的情况下,就需要设计一种能够升温,来维持室内温度达到常温状态的升温系统设备。故而,设计出一种既能夏季降温,又能冬季升温的车间温度调节系统,尤为重要。The cooling system plays a role in relieving and cooling the room temperature in the workshop, which is of good use value in the summer high temperature season, but in the winter season when the temperature does not need to be lowered, on the contrary, when the workshop needs to be heated, it needs to be designed A heating system device that can raise the temperature to maintain the indoor temperature to normal temperature. Therefore, it is particularly important to design a workshop temperature adjustment system that can cool down in summer and heat up in winter.
实用新型内容Utility model content
本实用新型设计目的是:诸如树脂灌封工艺在经“预热-灌注-固化”三个阶段时,使用有机玻璃隔离房把主要的发热设备(如预热炉、灌注炉和固化炉)隔离,使得空调不对这部分仪器设备耗能,这两个设备也不用依靠空调耗能来维持温度,起到节能的效果。The design purpose of this utility model is: when the resin potting process goes through the three stages of "preheating-perfusion-curing", use the plexiglass isolation room to isolate the main heating equipment (such as preheating furnace, pouring furnace and curing furnace) , so that the air conditioner does not consume energy for this part of the equipment, and these two devices do not need to rely on the energy consumption of the air conditioner to maintain the temperature, which has the effect of saving energy.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种车间节能隔离房,包括An energy-saving isolation room for a workshop, comprising
隔热板,所述隔热板布置在车间工作台面上,所述隔热板上设置有预热炉、灌注炉、固化炉和热成品等四个发热源;A heat insulation board, the heat insulation board is arranged on the working table of the workshop, and the heat insulation board is provided with four heat sources such as a preheating furnace, a pouring furnace, a curing furnace and a hot product;
升降台,所述升降台包括升降滑轨、滑块和脚垫,所述升降滑轨竖直设置在所述隔热板的一侧,所述滑块由控制电路控制,实现上下升降,与所述升降滑轨轴套配合滑动,所述脚垫设置在所述升降滑轨的底部;Lifting platform, the lifting platform includes lifting slide rails, sliders and foot pads, the lifting slide rails are vertically arranged on one side of the heat insulation board, and the sliders are controlled by the control circuit to realize up and down lifting, and The shaft sleeve of the lifting slide rail cooperates to slide, and the foot pad is arranged on the bottom of the lifting slide rail;
框架,所述框架为铝合金方管,所述框架围成若干依次相接排列的长方体框体;A frame, the frame is an aluminum alloy square tube, and the frame encloses a plurality of rectangular parallelepiped frames arranged in sequence;
钢化玻璃窗,所述钢化玻璃窗设置在所述框架的正面;a tempered glass window, the tempered glass window is arranged on the front side of the frame;
钢化玻璃门,所述钢化玻璃门设置在所述框架的正面;a tempered glass door, the tempered glass door is arranged on the front of the frame;
排热管道,所述排热管道设置在所述框架的上端面,所述排热管道包括集热管和排热管,所述集热管呈倒置的方形漏斗状,所述排热管呈方形管;A heat discharge pipe, the heat discharge pipe is arranged on the upper end surface of the frame, the heat discharge pipe includes a heat collection pipe and a heat discharge pipe, the heat collection pipe is in the shape of an inverted square funnel, and the heat discharge pipe is a square pipe;
盖板,所述盖板设置在所述钢化玻璃窗、所述钢化玻璃门和所述排热管道以外的框体上,所述盖板为双层有机玻璃板材质,内部为近真空状态;Cover plate, the cover plate is arranged on the frame body other than the tempered glass window, the tempered glass door and the heat exhaust pipe, the cover plate is made of double-layer plexiglass plate, and the inside is in a near vacuum state;
钢化玻璃隔板,所述钢化玻璃隔板设置在所述框架内侧壁处,所述钢化玻璃隔板为真空隔热结构。A tempered glass partition, the tempered glass partition is arranged at the inner wall of the frame, and the tempered glass partition is a vacuum heat insulation structure.
进一步地,所述隔热板隔热板材质为岩棉或硅酸盐。Further, the insulation board is made of rock wool or silicate.
进一步地,所述框架左右两侧与所述滑块固定连接。Further, the left and right sides of the frame are fixedly connected with the slider.
进一步地,所述钢化玻璃窗和所述钢化玻璃门均为双层隔热结构。Further, both the tempered glass window and the tempered glass door are of double-layer heat insulation structure.
进一步地,所述集热管上端口与所述排热管下端口无缝连接。Further, the upper port of the heat collecting tube is seamlessly connected with the lower port of the heat exhausting tube.
实施本实用新型的温控链带式隔离房,具有以下有益效果:Implementing the temperature-controlled chain-belt isolation room of the utility model has the following beneficial effects:
采用铝合金方管作为框架,钢化玻璃窗、门作为工艺观察和调试的窗口,一是保证隔热房结构的稳定,二是方便工作人员进行实时监测和设备调试;升降台控制隔热房向下放置在隔热板上,隔热房的温度便与房外隔绝,故对外界进行的温度转换,将不会受到隔热房内发热源的影响而增加耗能,方便实用。The aluminum alloy square tube is used as the frame, and the tempered glass windows and doors are used as windows for process observation and debugging. One is to ensure the stability of the structure of the heat insulation room, and the other is to facilitate the staff to carry out real-time monitoring and equipment debugging; Put it on the heat insulation board, the temperature of the heat insulation room will be isolated from the outside of the room, so the temperature conversion to the outside world will not be affected by the heat source in the heat insulation room and increase energy consumption, which is convenient and practical.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present utility model more clearly, the following will briefly introduce the drawings required for the description of the embodiments.
图1为本实施例车间节能隔离房的结构示意图;Fig. 1 is the structural representation of the energy-saving isolation room of the workshop of the present embodiment;
图2为本实施例车间节能隔离房的框架结构示意图;Fig. 2 is a schematic diagram of the frame structure of the energy-saving isolation room in the workshop of the present embodiment;
其中,1-隔热板,2-升降台,21-升降滑轨,22-脚垫,23-滑块,3-框架,4-钢化玻璃门, 5-排热管道,51-集热管,52-排热管,6-钢化玻璃窗,7-盖板,8-钢化玻璃隔板。Among them, 1-heat insulation board, 2-lift platform, 21-lift slide rail, 22-foot pad, 23-slider, 3-frame, 4-tempered glass door, 5-heat exhaust pipe, 51-heat collector tube, 52-heat exhaust pipe, 6-tempered glass window, 7-cover plate, 8-tempered glass partition.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
现提供一种车间节能隔离房的实施例。An embodiment of an energy-saving isolation room for a workshop is now provided.
如图1-2所示,本实用新型提出的一种车间节能隔离房,包括隔热板1、升降台2、框架 3、钢化玻璃窗6、钢化玻璃门4、排热管道5、盖板7和钢化玻璃隔板8。As shown in Figure 1-2, an energy-saving isolation room for a workshop proposed by the utility model includes a heat insulation board 1, a lifting platform 2, a frame 3, a tempered glass window 6, a tempered glass door 4, a heat exhaust pipe 5, and a cover plate 7 and tempered glass partition 8.
所述隔热板1布置在车间工作台面上,所述隔热板1上设置有预热炉、灌注炉、固化炉和热成品4块发热源;The heat insulation board 1 is arranged on the working table of the workshop, and the heat insulation board 1 is provided with 4 heat sources of a preheating furnace, a pouring furnace, a curing furnace and a hot finished product;
所述升降台2包括升降滑轨21、滑块23和脚垫22,所述升降滑轨21竖直设置在所述隔热板1的一侧,所述滑块23由控制电路控制,实现上下升降,与所述升降滑轨21轴套配合滑动,所述脚垫22设置在所述升降滑轨21的底部;The lifting platform 2 includes a lifting slide rail 21, a slider 23 and a foot pad 22, the lifting slide rail 21 is vertically arranged on one side of the heat insulation board 1, and the sliding block 23 is controlled by a control circuit to realize Lifting up and down, sliding with the shaft sleeve of the lifting slide rail 21, the foot pad 22 is arranged at the bottom of the lifting slide rail 21;
所述框架3为铝合金方管,所述框架3围成若干依次相接排列的长方体框体;The frame 3 is an aluminum alloy square tube, and the frame 3 is surrounded by a plurality of rectangular parallelepiped frames arranged successively;
所述钢化玻璃窗6设置在所述框架3的正面;The tempered glass window 6 is arranged on the front of the frame 3;
所述钢化玻璃门4设置在所述框架3的正面;The tempered glass door 4 is arranged on the front of the frame 3;
所述排热管道5设置在所述框架3的上端面,所述排热管道5包括集热管51和排热管 52,所述集热管51呈倒置的方形漏斗状,所述排热管52呈方形管;The heat exhaust pipe 5 is arranged on the upper end surface of the frame 3, the heat exhaust pipe 5 includes a heat collection pipe 51 and a heat discharge pipe 52, the heat collection pipe 51 is in the shape of an inverted square funnel, and the heat discharge pipe 52 is in the shape of a square Tube;
所述盖板7设置在所述钢化玻璃窗6、所述钢化玻璃门和所述排热管道5以外的框体上,所述盖板7为双层有机玻璃板材质,内部为近真空状态;The cover plate 7 is arranged on the frame body other than the tempered glass window 6, the tempered glass door and the heat exhaust pipe 5, the cover plate 7 is made of double-layer plexiglass plate material, and the interior is in a near vacuum state ;
所述钢化玻璃隔板8设置在所述框架3内侧壁处,所述钢化玻璃隔板8为真空隔热结构。The tempered glass partition 8 is arranged on the inner wall of the frame 3 , and the tempered glass partition 8 is a vacuum heat insulation structure.
优选的,所述隔热板1隔热板材质为岩棉或硅酸盐。Preferably, the insulation board 1 is made of rock wool or silicate.
优选的,所述框架3左右两侧与所述滑块23固定连接。Preferably, the left and right sides of the frame 3 are fixedly connected with the slider 23 .
优选的,所述钢化玻璃窗6和所述钢化玻璃门4均为双层隔热结构。Preferably, both the tempered glass window 6 and the tempered glass door 4 are of double-layer heat insulation structure.
优选的,所述集热管51上端口与所述排热管52下端口无缝连接。Preferably, the upper port of the heat collecting pipe 51 is seamlessly connected with the lower port of the heat exhausting pipe 52 .
实施本实用新型的温控链带式隔离房,具有以下有益效果:Implementing the temperature-controlled chain-belt isolation room of the utility model has the following beneficial effects:
采用铝合金方管作为框架,钢化玻璃窗、门作为工艺观察和调试的窗口,一是保证隔热房结构的稳定,二是方便工作人员进行实时监测和设备调试;升降台控制隔热房向下放置在隔热板上,隔热房的温度便与房外隔绝,故对外界进行的温度转换,将不会受到隔热房内发热源的影响而增加耗能,方便实用。The aluminum alloy square tube is used as the frame, and the tempered glass windows and doors are used as windows for process observation and debugging. One is to ensure the stability of the structure of the heat insulation room, and the other is to facilitate the staff to carry out real-time monitoring and equipment debugging; Put it on the heat insulation board, the temperature of the heat insulation room will be isolated from the outside of the room, so the temperature conversion to the outside world will not be affected by the heat source in the heat insulation room and increase energy consumption, which is convenient and practical.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Various changes, modifications, substitutions and variations can be made hereunder, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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CN201721701797.3U CN207686365U (en) | 2017-12-09 | 2017-12-09 | A kind of energy saving isolation room in workshop |
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