CN207623355U - A kind of full-automatic Defect Detection device - Google Patents
A kind of full-automatic Defect Detection device Download PDFInfo
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- CN207623355U CN207623355U CN201721749829.7U CN201721749829U CN207623355U CN 207623355 U CN207623355 U CN 207623355U CN 201721749829 U CN201721749829 U CN 201721749829U CN 207623355 U CN207623355 U CN 207623355U
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- defect detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 41
- 230000007547 defect Effects 0.000 title claims abstract description 28
- 238000012360 testing method Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000010992 reflux Methods 0.000 claims abstract description 14
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model is related to panel detection fields, more particularly to a kind of full-automatic Defect Detection device, including conveying mechanism, testing agency and general control system, conveying mechanism includes product reflux module, roller bearing conveying module and carrying mechanism, product reflux module is arranged in parallel in the side of roller bearing conveying module, guide roller is installed on the roller bearing of roller bearing conveying module, carrying mechanism includes feeding manipulator and blanking mechanical hand, and feeding manipulator and blanking mechanical hand are located at the both ends of roller bearing conveying module；Testing agency includes that line sweeps camera module and linear light source module, and testing agency is located above roller bearing conveying module；General control system is connect with conveying mechanism, testing agency's circuit respectively, and general control system control conveying mechanism and testing agency, the utility model can solve the problems, such as that mobile phone glass panel Defect Detection structure efficiency is low in the prior art.
Description
Technical field
The utility model is related to panel detection fields, and in particular to a kind of full-automatic Defect Detection device.
Background technology
For the Defect Detection of mobile phone glass panel, existing market is primarily present following two frame modes：
1, product is placed on transportable kinematic axis (such as uniaxial linear module or workbench), passes through shifting axle band
Movable property product sweep camera and linear light source to obtain the defect characteristic of product surface by the line above it；
2, product is fixed on motionless on jig, by being fixed on the kinematic axis that can be moved forward and backward (such as gantry-travelling structure)
On line sweep camera and light source to obtain the defect characteristic of product surface.
Both the above mode is all that make, product and line sweep camera and line clears off source and generates relatively by straight reciprocating motion
The defect characteristic of product surface is obtained after displacement, this rectilinear motion mode, which often completes one-time detection, will return back to initial position
It is ready for detecting next time, by and so on come continual cycle detection product, during each detection recycles, product jig
Or line sweep camera return back to initial position need expend certain time, influence the service efficiency of equipment.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic Defect Detection devices, to solve mobile phone glass in the prior art
The low problem of glass panel Defect Detection structure efficiency.
To achieve the above object, the utility model provides the following technical solutions：A kind of full-automatic Defect Detection device, including
Conveying mechanism, testing agency and general control system, the conveying mechanism include product reflux module, roller bearing conveying module and carrying
Mechanism, the product reflux module are arranged in parallel in the side of roller bearing conveying module, pacify on the roller bearing of the roller bearing conveying module
Equipped with guide roller, the carrying mechanism includes feeding manipulator and blanking mechanical hand, the feeding manipulator and blanking mechanical
Hand is located at the both ends of the roller bearing conveying module；
The testing agency includes that line sweeps camera module and linear light source module, and the testing agency is located at roller bearing conveying module
Top；
The general control system is connect with the conveying mechanism, testing agency's circuit respectively, the general control system control
The conveying mechanism and the testing agency.
Preferably, there are two guide roller, the side of the guide roller is equipped with step chamfering for installation on the roller bearing, and two
A guide roller is installed and step chamfering is kept to be located at outside in opposite directions, between the step chamfering of described two guide rollers between
Away from being matched with the size of product to be measured.
Preferably, the lower end of the feeding manipulator is equipped with the vacuum suction module for adsorbing product to be measured, described
Blanking mechanical hand is consistent with feeding manipulator structure.
Preferably, it includes that the first angular displacement adjustment platform and line sweep camera that the line, which sweeps camera module, and it is logical that the line sweeps camera
Rebound is crossed to connect with first angular displacement adjustment platform.
Preferably, the linear light source module includes the second angular displacement adjustment platform and linear light source device, the linear light source device
It is connect with the second angular displacement adjustment platform.
Preferably, the testing agency further includes that installation online sweep sweeps camera and line in front of camera module for firing line
The inductor of light source, the inductor are controlled by the general control system.
Preferably, further include device framework, the conveying mechanism, testing agency are mounted on inside the device framework.
Preferably, the general control system includes the computer system and use for processing detection picture, display testing result
In the man-machine interface of human-computer interaction, the computer system and man-machine interface are mounted in the framework of device framework.
Preferably, the device framework is equipped with the warning light for sending out alarm, the warning light and general control system
Connection.
Preferably, be additionally provided on the device framework equipment electric-control system, device external interface, radiator fan, at air source
Manage module, control switch, equipment indicating lamp and equipment scram button.
Compared with prior art, the utility model has the beneficial effects that：It is each to roll using accurate roller bearing as transmission carrier
Two accurate guide rollers with guide function are installed, before driving product by ceaselessly swing roller and guide roller on axis
Into detection, reduces the step of rear car of linear reciprocating is to initial detecting position, to save detection time, improve inspection
Survey efficiency；
Precision wire sweep camera module and linear light source module can up and down, left and right and pitching angle adjustable, facilitate product table
The various defects in face show that detection efficiency is high；
The detection of compatible various types, material product surface flaw；
General control system is connect with the conveying mechanism, testing agency's circuit respectively, makes measurement result can be with real-time display.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram at the another visual angle of the utility model；
Fig. 3 is the structural schematic diagram of conveying mechanism and testing agency in the utility model.
In figure：1 roller bearing conveying module, 2 feeding manipulators, 3 guide rollers, 4 lines sweep camera module, 5 linear light source modules, 6
Blanking mechanical hand, 7 product reflux modules, 8 warning lights, 9 equipment electric-control systems, 10 device external interfaces, 11 radiator fans, 12 gas
It is anxious that source handles module, 13 computer systems, 14 man-machine interfaces, 15 device frameworks, 16 control switches, 17 equipment indicating lamps, 18 equipment
Stop button.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the utility model provides a kind of technical solution：A kind of full-automatic Defect Detection device, including it is defeated
Mechanism, testing agency and general control system, conveying mechanism, testing agency is sent to be mounted on inside device framework 15, general control system
It is connect respectively with conveying mechanism, testing agency's circuit, general control system controls conveying mechanism and testing agency.
Conveying mechanism includes product reflux module 7, roller bearing conveying module 1 and carrying mechanism, and product reflux module 7 is parallel to be set
The side that module 1 is conveyed in roller bearing is set, on the right side of product to be measured is sent to from left side, in the utility model, roller bearing conveying
Module 1 is that high-precision roller bearing conveys module, it is ensured that the stability of product during the motion, roller bearing convey on the roller bearing of module 1
Guide roller 3 is installed, which is accurate guide roller, ensures that product to be measured accurately can be picked and placeed and be positioned, and is carried
Mechanism includes feeding manipulator 2 and blanking mechanical hand 6, and feeding manipulator 2 and blanking mechanical hand 6 are located at roller bearing conveying module
1 both ends, feeding manipulator 2 are used to product to be measured being carried to product reflux module 7, and blanking mechanical hand 6 is used for will be to be measured
Product is carried on roller bearing conveying module 1.
Specifically, there are two guide roller 3, the sides of guide roller 3 for installation on the roller bearing of high-precision roller bearing conveying module 1
Equipped with 45 ° of step chamfering, two guide rollers 3 are installed in opposite directions and step chamfering are kept to be located at outside, the platform of two guide rollers 3
Spacing is matched with the size of product to be measured between rank chamfering, according between the size of product to be measured two guide rollers 3 of adjustment
Distance makes a kind of full-automatic Defect Detection device provided by the utility model be suitble to the product of various sizes.
Specifically, the lower end of feeding manipulator 2 is equipped with the vacuum suction module for adsorbing product to be measured, blanking mechanical
Hand 6 is consistent with 2 structure of feeding manipulator.
Testing agency includes that line sweeps camera module 4 and linear light source module 5, and testing agency is located at 1 top of roller bearing conveying module,
Specifically, it is that Precision wire sweeps camera module, including the first angular displacement adjustment platform and line sweep camera that line, which sweeps camera module 4, line sweeps phase
Machine adjusts platform by rebound and the first angular displacement and connect, line sweep camera can up and down, control and pitch angle is adjustable, so as to
Line of engagement, which sweeps light source module group collocation, makes surface defects of products to be measured show, linear light source module 5 is accurate line source module, line
Light source module group 5 includes the second angular displacement adjustment platform and linear light source device, and linear light source device is connect with the second angular displacement adjustment platform, line
Light source module group 5 can go up shoes and pitch angle is adjustable, remove brightness area, illumination be provided to sweep camera to line, to line of engagement
Camera module 4 is swept to show surface defects of products.
Preferably, testing agency further includes that installation online sweep sweeps camera and linear light in front of camera module 4 for firing line
The inductor in source, inductor are controlled by general control system, and when product to be measured passes through inductor, inductor sends out trigger signal
Give general control system, general control system receives that control line after signal sweeps camera module 4 and the startup of linear light source module 5 starts to detect
Product.
General control system includes for processing detection picture, shows the computer system 13 of testing result and be used for human-computer interaction
Man-machine interface 14, computer system 13 and man-machine interface 14 be mounted in the framework of device framework 15, and computer system 13 is for locating
Various information, data and picture are managed, line sweeps camera module 4 and the picture of shot detection is reached computer system 13, computer system 13
Analysis calculates and the results are shown on computer monitor and the display screen of man-machine interface 14.
Preferably, man-machine interface 14 includes the display screen being mounted on device framework 15, and the display screen is various for showing
Information, data and control interface, control interface include runnable interface, parameter setting interface, product setting interface and password
Input interface etc..
Device framework 15 is equipped with the warning light 8 for sending out alarm, and warning light 8 is connect with general control system.
In addition, be additionally provided on device framework 15 equipment electric-control system 9, device external interface 10, radiator fan 11, at air source
Manage module 12, control switch 16, equipment indicating lamp 17 and equipment scram button 18.
Operation principle：Accurate guide roller 3, Precision wire are swept into camera module 4 and accurate line source module 5 according to certain
Position is fixed on high-precision roller bearing conveying module 1, has debugged angle and height, product reflux module 7 is fixed on
High-precision roller bearing conveys the side of module 1, then carries out cycle detection, system debug to feeding manipulator 2 and blanking mechanical hand 6
After correction, start to work.
Start servo motor, servo motor drives synchronous belt and synchronizing wheel that high-precision roller bearing is made to drive accurate guide roller 3
Product to be measured absorption is then placed within the left side of product reflux module by rotation, feeding manipulator 2, and product reflux module 7 will wait for
The right side that product is transported to product reflux module 7 is surveyed, blanking mechanical hand 6, which adsorbs product to be measured, is placed two accurate guide rollers 3
Between, the conveying rotation of module 1 of high-precision roller bearing drives product to be measured to advance to before Precision wire sweeps camera module 4 and accurate line source
The inductor of side, linear light source and camera start to detect product after being triggered and the information such as picture are reached computer system 13, computer
The results are shown on the display of computer system 13 and the display screen of man-machine interface 14 after the analysis of system 13 calculates.
Using a kind of full-automatic Defect Detection device provided by the utility model, transmission carrier is used as using accurate roller bearing,
The accurate guide roller of installation two on each roller bearing is detected to drive product to advance by ceaselessly swing roller and idler wheel, is subtracted
Lack the step of rear car of linear reciprocating is to initial detecting position, to save detection time, improves detection efficiency；Essence
Close line sweep camera module and linear light source module can up and down, left and right and pitching angle adjustable, facilitate and lack the various of product surface
It falls into and shows, once show testing result, detecting system response is fast, and detection efficiency is high；Compatible various types, material product
The standard of the detection of surface blemish, glass and ceramics, transparent and translucent product can detect；General control system point
It is not connect with the conveying mechanism, testing agency's circuit, makes measurement result can be with real-time display, detection efficiency is high；In addition it is oriented to
The step chamfer design of idler wheel, product can be accurately positioned, and for different size of product, adjust between two guide rollers
Spacing, it is not necessary to production cost is greatly saved in more substitution detector.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (10)
1. a kind of full-automatic Defect Detection device, including conveying mechanism, testing agency and general control system, it is characterised in that：Institute
It includes product reflux module (7), roller bearing conveying module (1) and carrying mechanism to state conveying mechanism, and the product reflux module (7) is flat
Row setting is equipped with guide roller (3), institute on the side of roller bearing conveying module (1), the roller bearing of the roller bearing conveying module (1)
It includes feeding manipulator (2) and blanking mechanical hand (6) to state carrying mechanism, and the feeding manipulator (2) and blanking mechanical hand (6) divide
Not Wei Yu roller bearing conveying module (1) both ends；
The testing agency includes that line sweeps camera module (4) and linear light source module (5), and the testing agency is located at roller bearing conveying mould
Above group (1)；
The general control system is connect with the conveying mechanism, testing agency's circuit respectively, described in the general control system control
Conveying mechanism and the testing agency.
2. a kind of full-automatic Defect Detection device according to claim 1, it is characterised in that：It is equipped with two on the roller bearing
The side of a guide roller (3), the guide roller (3) is equipped with step chamfering, and two guide rollers (3) are installed simultaneously in opposite directions
Step chamfering is kept to be located at outside, the size of spacing and product to be measured between the step chamfering of described two guide rollers (3)
Match.
3. a kind of full-automatic Defect Detection device according to claim 1, it is characterised in that：The feeding manipulator (2)
Lower end be equipped with vacuum suction module for adsorbing product to be measured, the blanking mechanical hand (6) is tied with feeding manipulator (2)
Structure is consistent.
4. a kind of full-automatic Defect Detection device according to claim 1, it is characterised in that：The line sweeps camera module
(4) include that the first angular displacement adjustment platform and line sweep camera, the line is swept camera and adjusted by rebound and first angular displacement
Platform connects.
5. a kind of full-automatic Defect Detection device according to claim 4, it is characterised in that：The linear light source module (5)
Platform and linear light source device are adjusted including the second angular displacement, the linear light source device is connect with the second angular displacement adjustment platform.
6. a kind of full-automatic Defect Detection device according to claim 5, it is characterised in that：The testing agency further includes
The inductor that camera and linear light source are swept for firing line in front of camera module (4) is swept in installation online, and the inductor passes through institute
State general control system control.
7. a kind of full-automatic Defect Detection device according to claim 1, it is characterised in that：It further include device framework
(15), the conveying mechanism, testing agency are mounted on the device framework (15) inside.
8. a kind of full-automatic Defect Detection device according to claim 7, it is characterised in that：The general control system includes
It is described for processing detection picture, the computer system (13) of display testing result and for the man-machine interface (14) of human-computer interaction
Computer system (13) and man-machine interface (14) are mounted in the framework of device framework (15).
9. a kind of full-automatic Defect Detection device according to claim 8, it is characterised in that：On the device framework (15)
Equipped with the warning light (8) for sending out alarm, the warning light (8) connect with general control system.
10. a kind of full-automatic Defect Detection device according to claim 9, it is characterised in that：The device framework (15)
On be additionally provided with equipment electric-control system (9), device external interface (10), radiator fan (11), air source processing module (12), it is main order open
Close (16), equipment indicating lamp (17) and equipment scram button (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721749829.7U CN207623355U (en) | 2017-12-15 | 2017-12-15 | A kind of full-automatic Defect Detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721749829.7U CN207623355U (en) | 2017-12-15 | 2017-12-15 | A kind of full-automatic Defect Detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207623355U true CN207623355U (en) | 2018-07-17 |
Family
ID=62820028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721749829.7U Expired - Fee Related CN207623355U (en) | 2017-12-15 | 2017-12-15 | A kind of full-automatic Defect Detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207623355U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107907699A (en) * | 2017-12-15 | 2018-04-13 | 南京鑫业诚机器人科技有限公司 | A kind of full-automatic Defect Detection device |
| CN110738951A (en) * | 2019-10-30 | 2020-01-31 | 苏州精濑光电有限公司 | automatic detection equipment for burning |
-
2017
- 2017-12-15 CN CN201721749829.7U patent/CN207623355U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107907699A (en) * | 2017-12-15 | 2018-04-13 | 南京鑫业诚机器人科技有限公司 | A kind of full-automatic Defect Detection device |
| CN110738951A (en) * | 2019-10-30 | 2020-01-31 | 苏州精濑光电有限公司 | automatic detection equipment for burning |
| CN110738951B (en) * | 2019-10-30 | 2022-09-27 | 苏州精濑光电有限公司 | One-time burning automatic detection equipment |
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Granted publication date: 20180717 |