CN207495180U - A high-precision workpiece grinding machine controlled by PLC - Google Patents
A high-precision workpiece grinding machine controlled by PLC Download PDFInfo
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- CN207495180U CN207495180U CN201721424352.5U CN201721424352U CN207495180U CN 207495180 U CN207495180 U CN 207495180U CN 201721424352 U CN201721424352 U CN 201721424352U CN 207495180 U CN207495180 U CN 207495180U
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- 238000005242 forging Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及工业产品的表面打磨技术,具体涉及一种PLC控制的高精度工件打磨机。The utility model relates to the surface grinding technology of industrial products, in particular to a PLC-controlled high-precision workpiece grinding machine.
背景技术Background technique
目前,在家具、五金、机械等产品加工制造过程中,通常都需要对工件进行打磨操作。打磨加工是指用打磨工具把坯料或工件上多余的材料层切去使之成为切屑,使工件获得规定的几何形状、尺寸和表面质量的加工方法。At present, in the processing and manufacturing of furniture, hardware, machinery and other products, it is usually necessary to polish the workpiece. Grinding refers to the processing method in which the excess material layer on the blank or the workpiece is cut off with a grinding tool to make it into chips, so that the workpiece obtains the specified geometric shape, size and surface quality.
目前,打磨加工多用于机械制造、机电修配和家具制造,虽然毛坯制造精度不断提高,精铸、精锻、挤压,粉末冶金等加工工艺应用日广,但由于打磨加工的适应范围广,且能达到很高的精度和很低的表面粗糙度,仍占有重要地位。打磨加工的工艺特征决定于打磨工具的结构以及打磨工具与工件的相对运动形式。At present, grinding processing is mostly used in machinery manufacturing, electromechanical repair and furniture manufacturing. Although the precision of blank manufacturing is continuously improving, precision casting, precision forging, extrusion, powder metallurgy and other processing techniques are widely used, but due to the wide range of application of grinding processing, and It can achieve high precision and low surface roughness, and still plays an important role. The technological characteristics of the grinding process are determined by the structure of the grinding tool and the relative motion between the grinding tool and the workpiece.
目前市场上的打磨机只是由单一的电机带动打磨板进行打磨处理,功能单一、需要人工现场操作,且不方便对工件进行快速精准打磨,打磨工作时间长,导致了打磨速度慢和打磨质量差,往往还需要进一步进行精磨,影响了工业生产正常的生产制造速度和产品质量。At present, the grinding machine on the market only uses a single motor to drive the grinding plate for grinding processing. It has a single function and requires manual on-site operation, and it is inconvenient to quickly and accurately grind the workpiece. The grinding time is long, resulting in slow grinding speed and poor grinding quality. , often need to be further finely ground, which affects the normal manufacturing speed and product quality of industrial production.
实用新型内容Utility model content
本实用新型提供一种PLC控制的高精度工件打磨机,解决了上述背景技术中遇到的目前市场上的打磨机功能单一,需要人工操作,打磨工作时间长、用工多,且质量不高等问题。The utility model provides a PLC-controlled high-precision workpiece grinding machine, which solves the problems encountered in the above-mentioned background technology that the current grinding machine on the market has a single function, requires manual operation, has long grinding working hours, requires a lot of labor, and is not high in quality. .
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型一种PLC控制的高精度工件打磨机,包括底座,所述底座的左侧上端设置有支撑杆,所述支撑杆的上端设置有电动移动杆,所述电动移动杆通过滑轨与支撑杆连接,所述电动移动杆的上端设置有旋转电机,所述旋转电机的右端设置有旋转轴,所述旋转轴的右端设置有磨光盘,所述磨光盘的磨面为环形,且所述磨光盘的前端设置有耐磨层,且所述底座的中端内部设置有电动旋转台,所述电动旋转台的上端设置有电动升降杆,所述电动升降杆的上端设置有放置台,所述放置台的上端设置有电动移动块,且所述底座的右侧上端设置有支杆,所述支杆的上端设置有PLC控制器,所述PLC控制器的上表面设置有液晶触摸屏。The utility model is a high-precision workpiece grinding machine controlled by PLC, which includes a base, a support rod is arranged on the left upper end of the base, and an electric moving rod is arranged on the upper end of the supporting rod, and the electric moving rod is connected with the sliding rail through a slide rail. The upper end of the electric moving rod is provided with a rotating motor, the right end of the rotating motor is provided with a rotating shaft, the right end of the rotating shaft is provided with a grinding disc, the grinding surface of the grinding disc is ring-shaped, and the The front end of the grinding disc is provided with a wear-resistant layer, and the middle end of the base is provided with an electric rotary table, the upper end of the electric rotary table is provided with an electric lifting rod, and the upper end of the electric lifting rod is provided with a placing platform, The upper end of the placing table is provided with an electric moving block, and the upper end of the right side of the base is provided with a strut, the upper end of the strut is provided with a PLC controller, and the upper surface of the PLC controller is provided with a liquid crystal touch screen.
作为本实用新型的一种优选技术方案,所述PLC控制器与电动移动杆、旋转电机、电动旋转台、电动升降杆、电动移动块和液晶触摸屏电性连接,且所述PLC控制器与外接电源电性连接。As a preferred technical solution of the present utility model, the PLC controller is electrically connected with the electric moving rod, the rotating motor, the electric rotating table, the electric lifting rod, the electric moving block and the LCD touch screen, and the PLC controller is connected with the external Electrical power connection.
作为本实用新型的一种优选技术方案,所述旋转电机与旋转轴轴连接,所述旋转轴与磨光盘焊接固定。As a preferred technical solution of the utility model, the rotating motor is axially connected to the rotating shaft, and the rotating shaft is welded and fixed to the grinding disc.
作为本实用新型的一种优选技术方案,所述电动移动块对称设置有两个,且所述电动移动块通过滑槽与放置台滑动连接。As a preferred technical solution of the present utility model, two electric moving blocks are arranged symmetrically, and the electric moving blocks are slidably connected to the placement table through a chute.
作为本实用新型的一种优选技术方案,所述电动旋转台和底座通过滑槽滑动连接。As a preferred technical solution of the utility model, the electric rotating table and the base are slidingly connected through a slide groove.
作为本实用新型的一种优选技术方案,所述放置台与电动升降杆焊接固定。As a preferred technical solution of the utility model, the placing table is welded and fixed to the electric lifting rod.
作为本实用新型的一种优选技术方案,所述液晶触摸屏上设置有操作按钮。As a preferred technical solution of the present invention, the liquid crystal touch screen is provided with operation buttons.
本实用新型所达到的有益效果是:该种PLC控制的工业产品工件打磨机,通过设置PLC控制器,PLC控制器控制电动移动杆在支撑杆上左右移动,PLC控制器控制旋转电机启动,PLC控制器控制电动旋转台在底座内旋转,PLC控制器控制电动升降杆上下移动,PLC控制器控制电动移动块在放置台上移动,方便进行快速打磨,无需人工操作,减少了打磨的工作时间,提高了打磨速度和打磨质量,无需进行后续的二次精磨。The beneficial effects achieved by the utility model are: the PLC-controlled industrial workpiece grinding machine, by setting the PLC controller, the PLC controller controls the electric moving rod to move left and right on the support rod, the PLC controller controls the rotation motor to start, and the PLC controller The controller controls the electric rotary table to rotate in the base, the PLC controller controls the electric lifting rod to move up and down, and the PLC controller controls the electric moving block to move on the placement table, which is convenient for fast grinding, without manual operation, and reduces the working time of grinding. The grinding speed and grinding quality are improved, and there is no need for subsequent secondary fine grinding.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.
在附图中:In the attached picture:
图1是本实用新型高精度工件打磨机的整体结构图;Fig. 1 is the overall structural diagram of the utility model high-precision workpiece grinding machine;
图2是本实用新型高精度工件打磨机的磨光盘的平面结构图;Fig. 2 is the plane structural diagram of the grinding disk of the high-precision workpiece grinding machine of the present invention;
图中:1、底座;2、支撑杆;3、电动移动杆;4、旋转电机;5、旋转轴;6、磨光盘;7、电动旋转台;8、电动升降杆;9、放置台;10、电动移动块;11、支杆;12、PLC控制器;13、液晶触摸屏;14、耐磨层。In the figure: 1. Base; 2. Support rod; 3. Electric moving rod; 4. Rotating motor; 5. Rotating shaft; 6. Grinding disc; 7. Electric rotary table; 10. Electric moving block; 11. Strut; 12. PLC controller; 13. LCD touch screen; 14. Wear-resistant layer.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例:如图1-2所示,本实用新型提供的PLC控制的高精度工件打磨机,包括底座1,底座1的左侧上端设置有支撑杆2,支撑杆2的上端设置有电动移动杆3,电动移动杆3通过滑轨与支撑杆2连接,电动移动杆3的上端设置有旋转电机4,旋转电机4的右端设置有旋转轴5,旋转轴5的右端设置有磨光盘6,磨光盘6的磨面为环形,且磨光盘6的前端设置有耐磨层14,且底座1的中端内部设置有电动旋转台7,电动旋转台7的上端设置有电动升降杆8,电动升降杆8的上端设置有放置台9,放置台9的上端设置有电动移动块10,且底座1的右侧上端设置有支杆11,支杆11的上端设置有PLC控制器12,PLC控制器12的上表面设置有液晶触摸屏13。Embodiment: As shown in Figure 1-2, the PLC-controlled high-precision workpiece grinding machine provided by the utility model includes a base 1, a support rod 2 is provided on the left upper end of the base 1, and an electric movement is provided on the upper end of the support rod 2. Rod 3, the electric moving rod 3 is connected with the support rod 2 through the slide rail, the upper end of the electric moving rod 3 is provided with a rotating motor 4, the right end of the rotating motor 4 is provided with a rotating shaft 5, and the right end of the rotating shaft 5 is provided with a grinding disc 6, The grinding surface of the grinding disc 6 is ring-shaped, and the front end of the grinding disc 6 is provided with a wear-resistant layer 14, and the middle end of the base 1 is provided with an electric rotary table 7, and the upper end of the electric rotary table 7 is provided with an electric lifting rod 8. The upper end of the lifting rod 8 is provided with a placement table 9, the upper end of the placement table 9 is provided with an electric moving block 10, and the upper end of the right side of the base 1 is provided with a pole 11, and the upper end of the pole 11 is provided with a PLC controller 12, PLC control The upper surface of the device 12 is provided with a liquid crystal touch screen 13 .
PLC控制器12与电动移动杆3、旋转电机4、电动旋转台7、电动升降杆8、电动移动块10和液晶触摸屏13电性连接,且PLC控制器12与外接电源电性连接,PLC控制器12控制电动移动杆3在支撑杆2上左右移动,PLC控制器12控制旋转电机4启动,PLC控制器12控制电动旋转台7在底座1内旋转,PLC控制器12控制电动升降杆8上下移动,PLC控制器12控制电动移动块10在放置台9上移动。The PLC controller 12 is electrically connected with the electric moving rod 3, the rotating motor 4, the electric rotating table 7, the electric elevating rod 8, the electric moving block 10 and the LCD touch screen 13, and the PLC controller 12 is electrically connected with an external power supply, and the PLC controls The device 12 controls the electric moving rod 3 to move left and right on the support rod 2, the PLC controller 12 controls the rotation motor 4 to start, the PLC controller 12 controls the electric rotating table 7 to rotate in the base 1, and the PLC controller 12 controls the electric elevating rod 8 up and down To move, the PLC controller 12 controls the electric moving block 10 to move on the placement table 9.
旋转电机4与旋转轴5轴连接,旋转轴5与磨光盘6焊接固定,便于旋转电机4旋转带动旋转轴5旋转,旋转轴5与磨光盘6焊接防止磨光盘6从旋转轴5上掉落。The rotating motor 4 is connected to the rotating shaft 5, and the rotating shaft 5 and the grinding disc 6 are welded and fixed, so that the rotating motor 4 rotates to drive the rotating shaft 5 to rotate, and the rotating shaft 5 and the grinding disc 6 are welded to prevent the grinding disc 6 from falling off the rotating shaft 5 .
电动移动块10对称设置有两个,且电动移动块10通过滑槽与放置台9滑动连接,便于固定放置在放置台9上的产品。Two electric moving blocks 10 are arranged symmetrically, and the electric moving blocks 10 are slidably connected with the placement table 9 through a chute, so as to facilitate fixing the products placed on the placement table 9 .
电动旋转台7和底座1通过滑槽滑动连接,便于电动旋转台7在底座1内旋转。The electric rotating table 7 is connected with the base 1 through a chute to facilitate the rotation of the electric rotating table 7 in the base 1 .
放置台9与电动升降杆8焊接固定,防止放置台9在电动升降杆8上掉落下来。Placing table 9 is welded and fixed with electric elevating rod 8, prevents placing table 9 from falling on electric elevating rod 8.
液晶触摸屏13上设置有操作按钮,便于通过液晶触摸屏13上的操作按钮来操作。The liquid crystal touch screen 13 is provided with operation buttons, which is convenient to operate through the operation buttons on the liquid crystal touch screen 13 .
具体的,将需要打磨的家具配件、五金配件等工业产品工件,放置在放置台9上,通过PLC控制器12上液晶触摸屏13上的操作按钮操作放置台9上的电动移动块10移动将工业产品固定,同时通过PLC控制器12上液晶触摸屏13上的操作按钮启动旋转电机4,旋转电机4与旋转轴5轴连接,旋转轴5与磨光盘6焊接固定,旋转电机4带动旋转轴5旋转,旋转轴5带动磨光盘6旋转,PLC控制器12上液晶触摸屏13上的操作按钮控制电动移动杆3在支撑杆2上左右移动,调节磨光盘6与工业产品的位置,对放置台9上的工业产品进行打磨,同时通过PLC控制器12上液晶触摸屏13上的操作按钮控制电动升降杆8上下移动和电动旋转台7在底座1内旋转,调节工业产品的位置,便于磨光盘6对工业产品进行全方位的打磨。Specifically, industrial product workpieces such as furniture accessories and hardware accessories that need to be polished are placed on the placement table 9, and the electric moving block 10 on the placement table 9 is moved through the operation button on the LCD touch screen 13 on the PLC controller 12 to move the industrial The product is fixed, and at the same time, the rotary motor 4 is started through the operation button on the LCD touch screen 13 on the PLC controller 12. The rotary motor 4 is connected to the rotary shaft 5. The rotary shaft 5 is welded and fixed to the grinding disc 6. The rotary motor 4 drives the rotary shaft 5 to rotate. , the rotating shaft 5 drives the grinding disc 6 to rotate, the operation button on the LCD touch screen 13 on the PLC controller 12 controls the electric moving rod 3 to move left and right on the support rod 2, adjusts the position of the grinding disc 6 and the industrial product, and puts it on the placing table 9 Grinding the industrial products, at the same time through the operation button on the LCD touch screen 13 on the PLC controller 12 to control the electric lifting rod 8 to move up and down and the electric rotating table 7 to rotate in the base 1, adjust the position of the industrial products, and facilitate the grinding of the disc 6 to the industrial The product is fully polished.
该种PLC控制的工业产品打磨机,通过设置PLC控制器12,PLC控制器12控制电动移动杆3在支撑杆2上左右移动,PLC控制器12控制旋转电机4启动,PLC控制器12控制电动旋转台7在底座1内旋转,PLC控制器12控制电动升降杆8上下移动,PLC控制器12控制电动移动块10在放置台9上移动,方便进行快速打磨,减少了打磨的工作时间,提高了打磨速度和打磨质量。This kind of industrial product grinding machine controlled by PLC is provided with PLC controller 12, PLC controller 12 controls the electric moving rod 3 to move left and right on the support rod 2, PLC controller 12 controls the rotation motor 4 to start, and PLC controller 12 controls the electric motor The rotary table 7 rotates in the base 1, the PLC controller 12 controls the electric lifting rod 8 to move up and down, and the PLC controller 12 controls the electric moving block 10 to move on the placement table 9, which is convenient for fast grinding, reduces the working time of grinding, and improves Grinding speed and grinding quality.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108994698A (en) * | 2018-08-17 | 2018-12-14 | 哈尔滨宝才环保设备有限公司 | A kind of wood surface grinding device |
CN109382722A (en) * | 2018-12-25 | 2019-02-26 | 重庆精高金属结构制造有限公司 | A kind of auto parts and components polishing tool |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108994698A (en) * | 2018-08-17 | 2018-12-14 | 哈尔滨宝才环保设备有限公司 | A kind of wood surface grinding device |
CN109382722A (en) * | 2018-12-25 | 2019-02-26 | 重庆精高金属结构制造有限公司 | A kind of auto parts and components polishing tool |
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