CN207483826U - Copper wire soldering machine - Google Patents

Abstract

The utility model discloses a kind of copper wire soldering machines, including rack, payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, discharging mechanism, upper cover and controller, deck plate is equipped with above the rack, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, discharging mechanism and upper cover are fixed on deck plate, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms and discharging mechanism are set in upper cover, the controller is fixed at the top of upper cover, and gas outlet is provided at the top of the upper cover.Copper wire soldering machine provided by the utility model improves production efficiency and product quality.

Description

Copper wire soldering machine

Technical field

The utility model is related to copper wire manufacturing technology field, specifically, being related to a kind of copper wire soldering machine.

Background technology

Copper has good electric conductivity, there is application in many fields, but copper exposure in air surface easily by oxygen Change and form one layer of verdigris film, the electric conductivity of verdigris is very poor, can increase resistance, influences the conductive capability of copper wire, now often in copper wire table Last layer metallic tin is plated in face, prevents copper wire from oxidation reaction occurs, and increases heat dissipation, improves electric conductivity.

A kind of both ends wicking copper wire is commonly used in the fields such as motor coil and loudspeaker stereo coil, the existing technique is artificial A roll of copper wire is carried out cutting into a section copper wire, then one rule of copper wire is aligned in fixture, fixture clamps copper wire by operation Both ends are exposed in centre position, and hand takes fixture, by one section of copper wire downward, is put into the tin stove melted and impregnates, then by fixture Overturning, is placed again into the tin stove melted and impregnates, complete the both ends wicking of copper wire.

Existing artificial copper wire both ends wicking mode, low production efficiency, while copper wire impregnate length and soaking time control not Standard, product quality are unstable.

Utility model content

The purpose of this utility model is to provide a kind of copper wire soldering machines, improve production efficiency and product quality.

Technical solution is used by copper wire soldering machine disclosed in the utility model:

A kind of copper wire soldering machine, including rack, payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, discharging mechanism, Upper cover and controller, are equipped with deck plate above the rack, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, Discharging mechanism and upper cover are fixed on deck plate, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms and discharging machine Structure is set in upper cover, and the controller is fixed at the top of upper cover, and gas outlet is provided at the top of the upper cover.

Preferably, the payingoff mechanism include bottom plate, fixed board, unwrapping wire motor, spool, First Transition wheel, Second transition wheel, third transition wheel, the first inductor, the second inductor, guide rail, sliding block, pulley, inductor catch and mistake line Ear, the bottom plate are fixed on deck plate, and the fixed board is fixed on bottom plate, the unwrapping wire motor, spool, First Transition wheel, Second transition wheel, third transition wheel, the first inductor and the second inductor are fixed on fixed board, the unwrapping wire motor and spool It is connected, the guide rail is perpendicular to bottom plate and is fixed on fixed board, and the sliding block is set in guide rail, and the sliding block is along above and below guide rail It slides, the pulley is fixed on sliding block, and the inductor catch is fixed on sliding block side, and first inductor is located at guide rail Side upper end, second inductor are located at rail-sides subordinate end, and the line ear of crossing is set on fixed board side.

Preferably, the thread feeding mechanism is fixed including fixed frame, line sending motor, synchronizing wheel combination, the first wheel Block, Second wheel fixed block, crimping glue coating wheel, preceding line block, trimming cylinder and Wire scissors excessively, the fixed frame L are designed in type, The fixed frame is fixed on deck plate, and the line sending motor is fixed on fixed frame bottom, and fixation is fixed in the synchronizing wheel combination Frame side, the first wheel fixed block and Second wheel fixed block are fixed on fixed frame both sides, and the crimping glue coating wheel is fixed Between the first wheel fixed block and Second wheel fixed block, line block is crossed before described and is fixed on fixed frame, crossing line block before described sets In crimping glue coating wheel forepart, line block is crossed at the crimping glue coating wheel rear portion after being equipped with, and the trimming cylinder is set on fixed block side, institute State Wire scissors and trimming cylinders.

Preferably, the thread clamping mechanism includes three axis module support frames, X-axis module, Y-axis module, Z axis module With clamp rotating module, the three axis module support frame is fixed on deck plate, and the X-axis module, Y-axis module and Z axis module are consolidated Due to three axis module support frames, the Y-axis module and Z axis module can move on X-axis module, and the Z axis module can be It is moved on Y-axis module, the clamp rotating module is mounted on Z axis module lower end.

Preferably, the Xi Lu mechanisms include tin grate, tin melting furnace, the first cylinder, the second cylinder, third gas Cylinder, scoop tin can, it is preceding scrape slag piece, after scrape slag piece, the tin grate is fixed on deck plate, and the tin melting furnace is fixed on tin grate On, first cylinder, the second cylinder and third cylinder are fixed on tin grate, and the tin can that scoops is described in tin melting furnace The drive of first cylinder scoops tin can up and down motion, slag piece is scraped before described, slag piece is scraped with after at the top of tin melting furnace, second cylinder Scraped before drive slag piece and after scrape slag piece and move up and down, the third cylinder scraped before driving slag piece and after scrape the back-and-forth motion of slag piece.

Preferably, the discharging mechanism include discharging fixed frame, storage box storing case, storage box, driving wheel, from Driving wheel, discharging wide belt, discharging narrow belt, discharging inclined plate, shelves tablet and synchronous wheel cover, the discharging fixed frame and storage box are put It puts box and is fixed on deck plate, the storage box is set in storage box storing case, and the driving wheel and driven wheel are fixed on discharging admittedly Determine frame, connected between the driving wheel and driven wheel by the wide belt that discharges with discharging narrow belt, the discharging inclined plate is set on out Expect below wide belt, the discharging inclined plate lower end is deep into storage box, and the shelves tablet is set on above driven wheel, the discharging Discharging motor is equipped with below fixed frame, is passed through in the synchronous wheel cover equipped with synchronizing wheel, the driving wheel and from discharging motor same Step wheel transmission.

Preferably, the line ear surface spraying of crossing has ceramic layer.

Preferably, the upper cover is sealed around, it is described on be covered with cabinet door.

The advantageous effect of copper wire soldering machine is disclosed in the utility model：Copper coil is placed on payingoff mechanism, passes through unwrapping wire Copper wire is transmitted to thread feeding mechanism in mechanism, and copper wire is cut into required length by thread feeding mechanism, and thread clamping mechanism immerses the copper wire sheared In tin stove tin liquor within the organization, after the wicking of copper wire both ends, discharging mechanism is re-fed into, discharging mechanism carries out the copper wire for having soaked tin It collects, entire work machine control, high degree of automation can effectively improve production efficiency and product quality.

Description of the drawings

Fig. 1 is the structure diagram of the utility model copper wire soldering machine；

Fig. 2 is the axonometric drawing of the payingoff mechanism of the utility model copper wire soldering machine；

Fig. 3 is the side view of the payingoff mechanism of the utility model copper wire soldering machine；

Fig. 4 is the structure diagram of the thread feeding mechanism of the utility model copper wire soldering machine；

Fig. 5 is the structure diagram of the thread clamping mechanism of the utility model copper wire soldering machine；

Fig. 6 is the structure diagram of the Xi Lu mechanisms of the utility model copper wire soldering machine；

Fig. 7 is the structure diagram of the discharging mechanism of the utility model copper wire soldering machine.

Specific embodiment

The utility model is further elaborated and illustrated with reference to specific embodiment and Figure of description:

It please refers to Fig.1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of copper wire soldering machine, including rack 1, payingoff mechanism 2nd, thread feeding mechanism 3, thread clamping mechanism 4, Xi Lu mechanisms 5, discharging mechanism 6, upper cover 7 and controller 8,1 top of rack are equipped with platform Panel 111, the payingoff mechanism 2, thread feeding mechanism 3, thread clamping mechanism 4, Xi Lu mechanisms 5, discharging mechanism 6 and upper cover 7 are fixed on platform On panel 111, the payingoff mechanism 2, thread feeding mechanism 3, thread clamping mechanism 4, Xi Lu mechanisms 5 and discharging mechanism 6 are set to upper cover 7 Interior, the controller 8 is fixed on 7 top of upper cover, and 7 top of upper cover is provided with gas outlet 711, and copper coil passes through payingoff mechanism 2 dischargings, thread feeding mechanism 3 are cut, and Xi Lu mechanisms 5 carry out molten tin, and thread clamping mechanism 4 carries out wicking, and discharging mechanism 6 carries out copper wire Collection, accelerate industrial production efficiency.

The payingoff mechanism 2 includes bottom plate 211, fixed board 212, unwrapping wire motor 213, spool 214, First Transition wheel 215th, the second transition wheel 216, third transition wheel 217, the first inductor 218, the second inductor 219, guide rail 220, sliding block 221, Pulley 222, inductor catch 223 and mistake line ear 224, the bottom plate 211 are fixed on deck plate 111, and the fixed board 211 is solid Due to bottom plate 211.The unwrapping wire motor 213, spool 214, First Transition wheel 215, the second transition wheel 216, third transition wheel 217th, the first inductor 218 and the second inductor 219 are fixed on fixed board 211,214 phase of the unwrapping wire motor 213 and spool Even, the guide rail 220 is perpendicular to bottom plate 211 and is fixed on fixed board 212, and the sliding block 221 is set in guide rail 220, described Sliding block 221 can be slided up and down along guide rail 220, and the pulley 222 is fixed on sliding block 221, and the inductor catch 223 is fixed on 221 side of sliding block, first inductor 218 is located at 220 side upper end of guide rail, second inductor 219 is located at guide rail 220 sides lower end, the line ear 224 of crossing are set on 212 side of fixed board, copper coil are placed on spool 214, by copper wire successively Around First Transition wheel 215, the second transition wheel 216, pulley 222 and third transition wheel 217, passed through line ear 224, spool later 214 rotate under the driving of unwrapping wire motor 213, and during unwrapping wire, sliding block 221 drives inductor catch 223 along under guide rail 220 It moves, when moving down into certain position, inductor catch 223 blocks the second inductor 219, and unwrapping wire motor 213 then receives signal stopping Work, copper wire drives again by thread feeding mechanism 3 below, behind during mechanism driving, sliding block 221 drives inductor catch 223 It is moved up along guide rail 220, when above moving on to certain position, inductor catch 223 blocks the first inductor 218, and unwrapping wire motor 213 is received It starts to work again to signal, continues unwrapping wire, so recycle, also, this unwrapping wire mode can exist simultaneously 4 groups, can pass through 4 lines Axis 214, while unwrapping wire is carried out to 4 copper coils.

The thread feeding mechanism 3 includes fixed frame 311, line sending motor 312, synchronizing wheel and combines the 313, first wheel fixed block 314th, Second wheel fixed block 315, crimping glue coating wheel 316, preceding line block 317, trimming cylinder 318 and Wire scissors 319 excessively, it is described 311 L-shaped design of fixed frame, the fixed frame 311 are fixed on deck plate 111, and the line sending motor 312 is fixed on fixed frame 311 side of fixed frame, the first wheel fixed block 314 and Second wheel are fixed in 311 bottoms, the synchronizing wheel combination 313 Fixed block 315 is fixed on 311 both sides of fixed frame, and the crimping glue coating wheel 316 is fixed on the first wheel fixed block 314 and the second wheel Between sub- fixed block 315, line block 317 is crossed before described and is fixed on fixed frame 311, crossing line block 317 before described is set on crimping glue coating wheel Line block is crossed at 316 foreparts, 317 rear portion of crimping glue coating wheel after being equipped with, the trimming cylinder 318 is set on 311 side of fixed block, institute It states Wire scissors 319 with trimming cylinder 318 to be connected, copper wire constrains direction of travel by preceding line block 317 excessively and rear line block of crossing, and passes through Unwrapping wire motor 312 drives, and is rotated together by 313 drive crimping glue coating wheel 316 of synchronizing wheel combination, passes through synchronizing wheel and encapsulated packet The frictional force of rubber tire 316 drives copper wire movement, and by setting displacement distance, power, Wire scissors are provided by the trimming qigong 318 319 by copper wire cutting, then is taken away the copper wire cut by thread clamping mechanism 4.

The thread clamping mechanism 4 includes three axis module support frames 411, X-axis module 412, Y-axis module 413, Z Axle moulds group 414 With clamp rotating module 415, the three axis module support frame 411 is fixed on deck plate 111, the X-axis module 412, Y-axis module 413 and Z axis module 414 be fixed on three axis module support frames 415, the Y-axis module 413 and Z axis module 414 can be in X-axis moulds It is moved in group 412, the Z axis module 414 can move on Y-axis module 413, and the clamp rotating module 415 is mounted on Z 414 lower end of Axle mould group, the X-axis module 412, Y-axis module 413 and Z axis module 414 adjust clamp rotating module 415 jointly Three-dimensional space position, clamp rotating module 415 clamp the middle part of copper wire, under the driving of each module, are moved to Xi Lu mechanisms 5 Position, 415 rotation position of clamp rotating module, by copper wire one end wicking, the then rotation of clamp rotating module 415 180 degree, then will The copper wire other end carries out wicking, again send copper wire to discharging mechanism 6 after completing both ends wicking.

The Xi Lu mechanisms 5 include tin grate 511, tin melting furnace 512, the first cylinder 513, the second cylinder 514, third gas Cylinder 515, scoop tin can 516, it is preceding scrape slag piece 517, after scrape slag piece 518, the tin grate 511 is fixed on deck plate 111, described Tin melting furnace 512 is fixed on tin grate 511, and first cylinder 513, the second cylinder 514 and third cylinder 515 are fixed on tin stove On frame 511, the tin can 516 that scoops is in tin melting furnace 512, and the drive of the first cylinder 513 scoops tin can 516 and moves up and down, institute Slag piece 517 is scraped before stating, slag piece 518 is scraped with after set on 512 top of tin melting furnace, second cylinder 514 scrapes 517 He of slag piece before driving After scrape slag piece 518 and move up and down, the third cylinder 515 scraped before driving slag piece 517 and after scrape slag piece 518 and be moved forward and backward, it is described Tin is fused into liquid by tin melting furnace 512, and the drive of the first cylinder 513 scoops tin can 516 and moves up and down, and protects the horizontal plane of liquid tin Hold consistent, ensure that wicking is highly consistent, scraped before described slag piece 517 and after scrape slag piece 518 and pass through the second cylinder 514 and third cylinder The scruff on tin stove surface is wiped in 515 driving off.

The discharging mechanism 6 include discharging fixed frame 611, storage box storing case 612, storage box 613, driving wheel 614, from Driving wheel 615, discharging wide belt 616, discharging narrow belt 617, discharging inclined plate 618, shelves tablet 619 and synchronous wheel cover 620, it is described go out Material fixed frame 611 and storage box storing case 612 are fixed on deck plate 111, and the storage box 613 is set on storage box storing case 612 Interior, the driving wheel 314 and driven wheel 615 are fixed on discharging fixed frame 611, lead between the driving wheel 614 and driven wheel 615 It crosses discharging wide belt 616 and discharging narrow belt 617 connects, the discharging inclined plate 618 is set on 616 lower section of discharging wide belt, described 618 lower end of discharging inclined plate is deep into storage box 613, and the shelves tablet 619 is set on 615 top of driven wheel, and the discharging is fixed 611 lower section of frame is equipped with discharging motor, and 620 are equipped with synchronizing wheel in the synchronous wheel cover, and the driving wheel 614 passes through synchronous with motor Wheel is driven, and the copper wire that wicking is completed in thread clamping mechanism 5 is placed on above discharging wide belt 616 and discharging narrow belt 617, passes through discharging Motor drives, and driving wheel drives belt rotation, and copper wire enters storage box by discharging inclined plate, completes the collection of copper wire.

The upper cover 7 is sealed around, it is described on be covered with cabinet door, prevent high temperature tin scald people.

224 surface spraying of line ear of crossing has ceramic layer, reduces frictional force, while increased the wearability of line ear 224.

In said program, copper coil is placed on the spool 214 of payingoff mechanism 2, by the driving of unwrapping wire motor 213 into Row unwrapping wire, by the driving of line sending motor 312, the copper wire that payingoff mechanism 2 is sent out pushes forward thread feeding mechanism 3, passes through trimming Cylinder 318 drives Wire scissors 319 by copper wire cutting, the clamp rotating module 415 that the copper wire of cutting passes through thread clamping mechanism 4 Gripping, by the driving of X-axis module 412, Y-axis module 413 and Z axis module 414, Xi Lu mechanisms 5, tin stove machine are sent to by copper wire For structure 5 by melts soldering tin into liquid tin, clamp rotating module 415 drives copper wire to carry out both ends wicking, after wicking Wang Cheng, clamp rotation Copper wire is placed on 617 top of discharging wide belt 616 and discharging narrow belt by module 415, and by discharging, motor drives, synchronous pulley Driving wheel 614 is driven to rotate, so as to drive the rotation of discharging wide belt 616 and the narrow belt 617 that discharges, drives copper wire movement, copper Line enters storage box 613 by the inclined plate 618 that discharges, and completes the collection of copper wire after wicking, completes the both ends wicking of entire copper wire, By automated production, copper wire will not be bent whole process, line footpath will not be bent, and can improve product quality, meanwhile, mechanization Work pattern improves production efficiency.

Finally it should be noted that above example is only to illustrate the technical solution of the utility model rather than to this reality With the limitation of novel protected range, although being explained in detail with reference to preferred embodiment to the utility model, this field it is general Lead to it will be appreciated by the skilled person that can be modified or replaced equivalently to the technical solution of the utility model, without departing from this The spirit and scope of utility model technical solution.

Claims (8)

1. a kind of copper wire soldering machine, which is characterized in that including rack, payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, Discharging mechanism, upper cover and controller, are equipped with deck plate above the rack, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms, discharging mechanism and upper cover are fixed on deck plate, the payingoff mechanism, thread feeding mechanism, thread clamping mechanism, Xi Lu mechanisms It is set in upper cover with discharging mechanism, the controller is fixed at the top of upper cover, and gas outlet is provided at the top of the upper cover.

2. copper wire soldering machine as described in claim 1, which is characterized in that the payingoff mechanism includes bottom plate, fixed board, puts Line motor, spool, First Transition wheel, the second transition wheel, third transition wheel, the first inductor, the second inductor, guide rail, sliding block, Pulley, inductor catch and mistake line ear, the bottom plate are fixed on deck plate, and the fixed board is fixed on bottom plate, the unwrapping wire Motor, spool, First Transition wheel, the second transition wheel, third transition wheel, the first inductor and the second inductor are fixed on fixed vertical Plate, the unwrapping wire motor are connected with spool, and the guide rail is perpendicular to bottom plate and is fixed on fixed board, and the sliding block is set on guide rail Interior, the sliding block is slided up and down along guide rail, and the pulley is fixed on sliding block, and the inductor catch is fixed on sliding block side, First inductor is located at guide rail side upper end, second inductor is located at rail-sides subordinate end, and the line ear of crossing is set on Fixed board side.

3. copper wire soldering machine as claimed in claim 2, which is characterized in that the line ear surface spraying of crossing has ceramic layer.

4. copper wire soldering machine as described in claim 1, which is characterized in that the thread feeding mechanism include fixed frame, line sending motor, Synchronizing wheel combination, the first wheel fixed block, Second wheel fixed block, crimping glue coating wheel, preceding line block, trimming cylinder and stitch scissors excessively Knife, the L-shaped design of fixed frame, the fixed frame are fixed on deck plate, and the line sending motor is fixed on fixed frame bottom, institute It states synchronizing wheel combination and is fixed on fixed frame side, the first wheel fixed block and Second wheel fixed block are fixed on fixed frame two Side, the crimping glue coating wheel are fixed between the first wheel fixed block and Second wheel fixed block, and crossing line block before described is fixed on Fixed frame crosses line block and is set on crimping glue coating wheel forepart before described, line block, the trimming are crossed in the crimping glue coating wheel rear portion after being equipped with Cylinder is set on fixed block side, the Wire scissors and trimming cylinders.

5. copper wire soldering machine as described in claim 1, which is characterized in that the thread clamping mechanism includes three axis module support frames, X Axle mould group, Y-axis module, Z axis module and clamp rotating module, the three axis module support frame are fixed on deck plate, the X-axis mould Group, Y-axis module and Z axis module are fixed on three axis module support frames, and the Y-axis module and Z axis module can be moved up in X-axis module Dynamic, the Z axis module can move on Y-axis module, and the clamp rotating module is mounted on Z axis module lower end.

6. copper wire soldering machine as described in claim 1, which is characterized in that the Xi Lu mechanisms include tin grate, tin melting furnace, the One cylinder, the second cylinder, third cylinder, scoop tin can, it is preceding scrape slag piece, after scrape slag piece, the tin grate is fixed on deck plate, institute It states tin melting furnace to be fixed on tin grate, first cylinder, the second cylinder and third cylinder are fixed on tin grate, described to scoop tin For cup in tin melting furnace, the first cylinder drive scoops tin can up and down motion, slag piece is scraped before described, slag piece is scraped with after and is set on and melt tin Furnace roof portion, second cylinder scraped before driving slag piece and after scrape slag piece and move up and down, the third cylinder scraped before driving slag piece and After scrape slag piece back-and-forth motion.

7. copper wire soldering machine as described in claim 1, which is characterized in that the discharging mechanism includes discharging fixed frame, storage Box storing case, storage box, driving wheel, driven wheel, discharging wide belt, discharging narrow belt, discharging inclined plate, shelves tablet and synchronizing wheel Cover, the discharging fixed frame and storage box storing case are fixed on deck plate, and the storage box is set in storage box storing case, described Driving wheel and driven wheel are fixed on discharging fixed frame, pass through wide belt and the narrow skin that discharges of discharging between the driving wheel and driven wheel Band connection, the discharging inclined plate are set below discharging wide belt, and the discharging inclined plate lower end is deep into storage box, the shelves material Piece is set on above driven wheel, and discharging motor is equipped with below the discharging fixed frame, and synchronizing wheel is equipped in the synchronous wheel cover, described Driving wheel and discharging motor are driven by synchronizing wheel.

8. such as claim 1-6 any one of them copper wire soldering machines, which is characterized in that the upper cover is sealed around, it is described on It is covered with cabinet door.