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CN207031939U - A kind of rail maintenance project car - Google Patents

A kind of rail maintenance project car Download PDF

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Publication number
CN207031939U
CN207031939U CN201720526187.8U CN201720526187U CN207031939U CN 207031939 U CN207031939 U CN 207031939U CN 201720526187 U CN201720526187 U CN 201720526187U CN 207031939 U CN207031939 U CN 207031939U
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CN
China
Prior art keywords
rail
manipulator
slide unit
slide
equipment
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Active
Application number
CN201720526187.8U
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Chinese (zh)
Inventor
马建群
王志全
饶昌勇
刘振楠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Horizon Track Technology Co Ltd
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Beijing Horizon Track Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Beijing Horizon Track Technology Co Ltd filed Critical Beijing Horizon Track Technology Co Ltd
Priority to CN201720526187.8U priority Critical patent/CN207031939U/en
Application granted granted Critical
Publication of CN207031939U publication Critical patent/CN207031939U/en
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Abstract

A kind of rail maintenance project car, using chassis;Slide rail, slide rail are fixed on chassis, and are arranged along rail bearing of trend to be conserved;The slide unit being slidably matched with guide rail;It is arranged on the equipment and/or frock for being used for rail maintenance on slide unit;The manipulator being arranged on slide unit, manipulator are used for mobile device and/or frock;Control system, the rail that control system control machinery hand, equipment and/or frock treat maintenance carry out rail maintenance.The integration of equipments that rail conserves on an engineering truck, is improved maintenance efficiency and items of equipment cost of transportation, a kind of advanced practical equipment is provided for urban rail transit construction by the utility model.

Description

A kind of rail maintenance project car
Technical field
Track traffic permanent way equipment is the utility model is related to, especially a kind of rail maintenance project car.
Background technology
Rail needs periodic maintenance, maintenance in track traffic, but the equipment and frock that conserve generally all are independent knots Structure, and heavier-weight, construction transport, handling inconvenience, manual operation labor intensity is big, and efficiency is low.Therefore there is an urgent need to develop one Kind integrated level is high, the equipment of comprehensive mechanized operation.
Utility model content
The purpose of this utility model, it is to provide a kind of rail maintenance project car, by the way that each maintenance of equipment is integrated in into one In engineering truck, integrated, the mechanization of the maintenance of equipment of rail are realized.
For this purpose, technical solution adopted in the utility model is as follows:
A kind of rail maintenance project car, it is characterised in that including:Chassis;Slide rail, slide rail are fixed on chassis, and edge is treated The rail bearing of trend arrangement of maintenance;The slide unit being slidably matched with slide rail;Be arranged on slide unit be used for rail maintenance equipment and/ Or frock;The manipulator being arranged on slide unit, manipulator are used for mobile device and/or frock;Control system, control system control The rail that manipulator, equipment and/or frock treat maintenance carries out rail maintenance.
Further it is characterized in, slide unit includes support wheel, two support frames;Two support frames are set in parallel in slide unit along slide rail The both ends of moving direction;Support wheel is arranged on slide unit bottom by the support frame of slide unit tail end, and support wheel is suitable to be conserved Rolled on rail.
Further it is characterized in, manipulator includes manipulator clamping jaw and three-dimensional sliding equipment, and manipulator clamping jaw is sliding by three-dimensional Motivation structure is arranged on slide unit.
Further it is characterized in, three-dimensional sliding equipment includes:Manipulator cross slide way, the manipulator cross slide way transversely prolong Stretch, and be arranged on each support frame;Manipulator longeron, the manipulator longeron extends longitudinally, and is arranged on manipulator and laterally leads On rail, with manipulator cross slide way sliding contact;Manipulator longitudinal rail, the manipulator longitudinal rail extends longitudinally, and sets Put on manipulator longeron;Manipulator longitudinal direction planker, the manipulator longitudinal direction planker are arranged on manipulator longitudinal rail, Neng Gouyan Manipulator longitudinal rail slides;Manipulator column, manipulator column edge is stood to extension, and is arranged on manipulator longitudinal direction planker On;Manipulator founds direction guiding rail, and the manipulator stands direction guiding rail edge and stood to extension, and is arranged on manipulator column, manipulator column Direction guiding rail can be found along manipulator to slide relative to manipulator longitudinal direction planker;Manipulator clamping jaw is arranged on manipulator column;Its In, rail bearing of trend to be conserved laterally is perpendicular to, is longitudinally parallel to rail bearing of trend to be conserved, is stood to being perpendicular to Plane where rail to be conserved.
Further it is characterized in, equipment and/or frock include identical grip shank, and grip shank is used to match somebody with somebody with manipulator clamping jaw Close.
Further it is characterized in, rail wheel is provided with chassis, and rail wheel is suitable to roll on rail.
Further it is characterized in, rail maintenance includes rail examination, rail welding, rail rust removal, steel rail grinding, rail shape and surveyed At least one that amount, gauge measurement, fastener inspection adjustment, railway ballast are made firm by ramming.
Brief description of the drawings
Fig. 1 is a kind of external structure schematic diagram for rail maintenance project car that the utility model one embodiment provides;
Fig. 2 is a kind of internal structure schematic diagram for rail maintenance project car that the utility model one embodiment provides;
Fig. 3 is a kind of cutter structural representation for rail maintenance project car that the utility model one embodiment provides;
Fig. 4 is a kind of rail maintenance project car that the utility model one embodiment provides to rail clamp structure schematic diagram;
Fig. 5 is that a kind of automatic arc welding machine structure for rail maintenance project car that the utility model one embodiment provides is shown It is intended to;
Fig. 6 is a kind of imitative type sander structure schematic diagram for rail maintenance project car that the utility model one embodiment provides;
Fig. 7 is a kind of intermediate frequency heater structural representation for rail maintenance project car that the utility model one embodiment provides.
In accompanying drawing, the element representated by each label is listed as follows:
Tag definitions in figure are to be without the mark of " 0 ", Intermediate Gray " 0 " for part or subassembly, before " 0 " The part or subassembly included below for the part for the mark of associated components, " 0 ".
In Fig. 1,1 chassis, 101 rail wheels, 102 carriage back doors.
In Fig. 2,103 compartment longitudinal rails, 2 slide units, 201 manipulator cross slide ways one, 202 manipulator cross slide ways two, 203 slide unit support frames, 204 slide unit support wheels, 3 manipulator longerons, 301 manipulator longitudinal rails, 4 manipulator longitudinal direction plankers, 401 Manipulator founds direction guiding rail, 5 manipulator columns, 501 manipulator clamping jaws, 6 cutting machines, 7 pairs of rail fixtures, 8 automatic arc welding machines, 9 imitative Type sander, 10 joint rail sections, 11 intermediate frequency heaters.
In Fig. 3,601 cutting machine frames, 602 cutter plate motors, 603 cutter spindles, 604 cutter plates, 605 cutting machines Grip shank.
In Fig. 4,701 folder beam-and-rails, 702 folder beam-and-rail longitudinal rails, 703 pressure arm slide plates, 704 pressure arm slide plate bearing pins, 705 pressure arms Skateboard tank, 706 pressure arms, 707 web of the rail pressure heads, 708 band guide groove contiguous blocks, 709 band guide rod contiguous blocks, 7010 guide grooves, 7011 are drawn Locking oil cylinder, 7012 webs of the rail welding copper gear, 7013 push away celectome, 7014 pairs of rail fixture grip shanks.
In Fig. 5,801 welder bases, 802 welding machine longitudinal rails, 803 welding machine longitudinal slide units, 804 welding machine cross slide ways, 805 welderings Machine horizontal slide unit, 806 welding machines found direction guiding rail, 807 welding wire feeding heads, 808 rotation tips, 809 wire reels, 8010 welding machine grip shanks.
In Fig. 6,901 Side fascias, 902 outside links, 903 arc guide rail grooves, 904 ring gears, 905 rail head fixtures, 906 polishings Machine grip shank, 907 linings, 908 draw-in bars, 909 band rack draw-in bars, 9010 turning motors, 9011 swiveling gears, 9012 mills Head carriage, 9013 reciprocating motors, 9014 reciprocating gears, 9015 lifting plankers, 9016 feeding motors, 9017 grinding head motors, 9018 Emery wheel, 9019 linear displacement transducers.
In Fig. 7,1101 heater frames, 1102 intermediate frequencies output transformer, 1103 folder rail pressure heads, 1104 folder cylinder of rail, 1105 folder rail pressure head guide rods, 1106 induction coils, 1107 coil oil cylinders, 1108 coil guide rods, 1109 heater grip shanks.
Embodiment
Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality It is new, it is not intended to limit the scope of the utility model.
As shown in drawings, a kind of rail maintenance project car that the utility model embodiment provides, mainly including chassis, cunning Platform, slide rail, manipulator, for rail maintenance of equipment and/or frock and control system.Specifically by by rail conserve needed for Equipment and/or frock are integrated on the slide unit of chassis, and by the control system control machinery hand on chassis according to process Equipment and/or frock to the assigned operation place of track to be conserved required for mobile performs concrete operations.
Upper end carrying rails maintenance of equipment/frock of specific slide unit, and slide unit is in the same direction by extending with rail to be conserved Slide rail slide, when engineering truck travel to wait conserve rail near when, slide unit can be stretched out outside car by slide rail.
And the slide unit can set support wheel, for when slide unit is stretched out outside car, supporting slide unit, and support wheel is supported with waiting Shield rail matches, and can be in rolling contact, and is also convenient for when adjustment conserves opening position, the movement of slide unit will not cause to chassis The heavy burden of weight.
Be arranged on manipulator on slide unit can three-dimensional mobile device and/or frock, implementation has many kinds, Ke Yishi By an electric mechanical hand, the manipulator, which is connected to one, to be stretched up and down, on the link all around moved;Can be with It is provided with three-dimensional carriage so that manipulator can move along three directions.
Slide unit two sections of settings, two support frames, two support frames connect the three-dimensional carriage of manipulator simultaneously, wherein one Individual support frame connects support wheel.The height of two support frames can be consistent, and can also be only to be arranged in parallel with difference Height.
The structure of the engineering truck can be that chassis 1 has rail wheel 101, can be travelled on circuit rail;Chassis 1 loads A slide unit 2, with circuit rail direction parallel longitudinal rail 103 of the slide unit 2 on chassis 1 constrains lower slider, welds rail When the rear end of slide unit 2 from the rear portion of chassis 1 stretch out car outside;The rear end lower of slide unit 2 is the support frame 203 that both ends are equipped with support wheel 204, is propped up Support wheel 204 rolls when slide unit 2 is stretched out outside car from the rear portion of chassis 1 on circuit rail;The top of the rear and front end of slide unit 2, be with Circuit rail direction vertical manipulator cross slide way 1 and manipulator cross slide way 2 202;One manipulator longeron 3, its Bottom restraint can laterally move on slide unit manipulator cross slide way 1 and manipulator cross slide way 2 202 on slide unit 2 It is dynamic;The top of manipulator longeron 3 is manipulator longitudinal rail 301;One manipulator longitudinal direction planker 4, in manipulator longitudinal rail 301 Under constraint, vertically moved on manipulator longeron 3, there is manipulator to found direction guiding rail 401 on manipulator longitudinal direction planker 4;One machinery Hand column 5, stand under direction guiding rail 401 constrains and move up and down in manipulator, the lower end of manipulator column 5 is equipped with two manipulator clamping jaws 501;Manipulator cross slide way 201, manipulator cross slide way 202, manipulator longeron 3, manipulator longitudinal direction planker 4 on slide unit 2, Manipulator column 5, manipulator clamping jaw 501 form three-dimensional mobile manipulator;The special equipment and frock placed on slide unit 2.Tool The special equipment and frock of body can be according to the multiple functional apparatus components of purpose dynamically distributes used.
Rail maintenance can include rail examination, rail welding, rail rust removal, steel rail grinding, the measurement of rail shape, gauge survey At least one that amount, fastener inspection adjustment, railway ballast are made firm by ramming.
Using rail welding conserve as signal, multiple functional apparatus components can include cutting machine 6, to rail fixture 7, oneself Dynamic arc welder 8, imitative type sander 9, intermediate frequency heater 11 and joint rail section 10.
Wherein, cutting machine 6 has a cutting machine frame 601 to be used as matrix, a fixed cutting on cutting machine frame 601 Cutter motor 602, the motor output shaft are fixedly connected with cutter spindle 603, and cutter plate 604 is fixedly set in cutter spindle On 603, fixed cutting machine grip shank 605 on cutting machine frame 601.
Wherein, the main body to rail fixture 7 is two folder beam-and-rails 701 staggered relatively, and folder beam-and-rail 701 is strip body.Two One end of the relative medial surface of individual folder beam-and-rail 701, it is formed with folder beam-and-rail longitudinal direction rail and leads 702.Two pressure arm slide plates 703 slide respectively matches somebody with somebody Close and pressed from both sides at two on beam-and-rail longitudinal rail 702.Fixed pressure arm slide plate bearing pin 704 on each pressure arm slide plate 703, the bearing pin Stretched out by pressing from both sides the elongated hole on beam-and-rail 701 to the outside of folder beam-and-rail 701.Each outside of folder beam-and-rail 701 is configured with a pressure arm slide plate Oil cylinder 705, the cylinder barrel of the oil cylinder are fixed on folder beam-and-rail 701, and the piston rod front end earrings of the oil cylinder is sleeved on pressure arm slide plate pin On axle 704, for pulling pressure arm slide plate 703 to be moved on folder beam-and-rail longitudinal rail 702.It is fixed on each pressure arm slide plate 703 A pressure arm 706, pressure arm 706 is strip body.Respectively there is a web of the rail pressure head 707 at the both ends of pressure arm 706.In each folder beam-and-rail 701 without longitudinal rail 702 one end also fixed pressure arm 706,4 on each pressure arm 706 for pressing from both sides the both ends of beam-and-rail 701 The medial surface of web of the rail pressure head 707 is in one plane.On the upper top surface of two pressure arms 706 at side folder beam-and-rail 701 both ends, respectively Fixed band guide groove contiguous block 708, on the upper top surface of two pressure arms 706 at opposite side folder beam-and-rail 701 both ends, each fixation A band guide rod contiguous block 709.Guide rod each with guide rod contiguous block 709, the band guide groove contiguous block 708 relative with opposite side Guide groove 7010 be slidably matched.In a pair of band guide groove contiguous blocks 708 of relative engagement and between guide rod contiguous block 709, install Drawing cylinder 7011, the cylinder barrel and piston rod of the oil cylinder are separately fixed at band guide groove contiguous block 708 and with guide rod contiguous block 709 On.Web of the rail welding copper gear 7012 is installed at the middle part of each folder beam-and-rail 701.In the pressure that two are arranged on pressure arm slide plate 703 The inner end of arm 706, be respectively fixedly mounted one and push away celectome 7013, push away the blade shape of celectome 7013, with rail head of rail top surface and Side is consistent.On two band guide rod contiguous blocks 709 each fixed one to rail fixture grip shank 7014.
Wherein, the matrix of automatic arc welding machine 8 is a welder base 801, and welding machine longitudinal rail 802 is formed with base. One welding machine longitudinal slide unit 803, under the constraint of welding machine longitudinal rail 802, it can be vertically moved on welder base 801, welding machine Welding machine cross slide way 804 is formed with longitudinal slide unit 803.One welding machine horizontal slide unit 805, under the constraint of welding machine cross slide way 804, Can in welding machine longitudinal slide unit 803 transverse shifting, welding machine is formed with welding machine horizontal slide unit 805 and founds direction guiding rail 806.One welding Wire feeding head 807, in the case where welding machine stands the constraint of direction guiding rail 806, it can be moved up and down on welding machine horizontal slide unit 805;Weld wire feed First 807 extend downwardly from a rotation tip 808.Wire reel 809 and two welding machines are installed with welding machine horizontal slide unit 805 Grip shank 8010.
Wherein, imitating type sander 9 has two Side fascias 901, and two Side fascias 901 are tightened to one by four outside links 902 Individual outer framework, there is an arc guide rail groove 903 on the relative medial surface of two Side fascias 901, two arc guide rail grooves 903 Axial line is conllinear;Ring gear 904 is formed with the Side fascia of side, axial line and the arc guide rail groove 903 of the ring gear 904 Axial line is conllinear;Rail head fixture 905 and a sander grip shank 906 are installed with each Side fascia 901;In housing There are two linings 907 in frame, two linings 907 are tightened to one by two draw-in bars 908 and two band rack draw-in bars 909 Individual inner frame, two draw-in bars 908 and two band rack draw-in bars 909 4 are parallel to each other;The lateral surface of each lining 907 On have an arc guide rail bar, the guide rail bar is engaged with framework with the arc guide rail groove 903 on the Side fascia 901 of one end, shape Into a rotary pair;A turning motor 9010 is fixedly mounted on the lining 907 close to the external wall panel side with ring gear, Swiveling gear 9011 on the axle of turning motor 9010 is meshed with ring gear 904, and the rotation of turning motor 9010 drives inner frame Rotated under arc-shaped guide rail pair constraint;One bistrique balladeur train 9012, by 4 holes thereon, slidably it is sleeved in two On pull bar 908 and two band rack draw-in bars 909;A reciprocating motor 9013, the electricity are fixedly mounted on bistrique balladeur train 9012 Reciprocating gear 9014 on arbor is meshed with the rack on rack draw-in bar 909, the rotating of reciprocating motor 9013, just drives Bistrique balladeur train 9012 moves back and forth on two draw-in bars 908 and two band rack draw-in bars 909;It is formed with bistrique balladeur train 9012 Stand to guide rail, the guide rail constrains a lifting planker 9015, a feeding motor is fixedly mounted on bistrique balladeur train 9012 9016, motor driving lifting planker 9015 moves up and down;A grinding head motor is fixedly mounted on lifting planker 9015 9017, emery wheel 9018 is fixedly mounted on the motor shaft;A straight-line displacement sensing is fixedly mounted on side lining 907 The scale of device 9019, the dynamic chi of the sensor stretch out to rail head direction.
Wherein, the matrix of intermediate frequency heater 11 is the heater frame 1101 of a bottom-open, and an intermediate frequency output becomes Depressor 1102 is fixedly mounted on the top of heater frame 1101;Respectively there are two folder rail oil on the bottom biside plate of heater frame 1101 Cylinder 1104, the cylinder barrel of folder cylinder of rail 1104 are fixedly mounted on side plate, and the piston rod of folder cylinder of rail 1104 is stretched in framework;Each The fixed folder rail pressure first 1103 in piston rod front end of cylinder of rail 1104 is pressed from both sides, is each pressed from both sides also fixed two in rail pressure first 1103 Rail pressure head guide rod 1105 is pressed from both sides, folder rail pressure head guide rod 1105 is parallel with the folder cylinder of rail piston rod of first 1103 connection of same folder rail pressure, Rail pressure head guide rod 1105 is pressed from both sides through the pilot hole on the side plate of heater frame 1101;It is each on the bottom biside plate of heater frame 1101 There is a coil oil cylinder 1107, the cylinder barrel of coil oil cylinder 1107 is fixedly mounted on side plate, and the piston rod of coil oil cylinder 1107 is stretched Into framework;The fixed induction coil 1106 in piston rod front end of each coil oil cylinder 1107, each induction coil 1106 The coil cylinder piston rod that upper also fixed both threads circle guide rod 1108, coil guide rod 1108 and same induction coil 1106 connect Parallel, coil guide rod 1108 passes through the pilot hole in framework side plate.The fixed two heaters folder in the top of heater frame 1101 Hold handle 1109.
Signal is replaced by with rail section, the specific process flow of engineering truck is as follows:
(1) hurt rail section insertion joint rail section, is cut.Engineering truck drives to hurt rail section on the line, is parked in hurt point At front 3m to 4m.Hurt point both sides length as defined in circuit determines two cut points.Rear chassis carriage back door open, it is sliding Platform support wheel rolls on circuit rail, supports slide unit rear end, slide unit is stretched out backward, its rear end is crossed cutting below Point.Three-dimensional mechanically moving hand starting afterwards, by longitudinally, laterally, stand to displacement combine, manipulator clamping jaw is reached and is clamped and cut Cutting mill grip shank, afterwards manipulator cutting machine is sling and is moved to above rail cut point, start cutter plate motor, Manipulator descending at slow speed, cutter plate cut off rail.Then manipulator cuts rail in another cut point with cutting machine It is disconnected, between two cut points, it is formed a rail section with hurt separated with circuit rail.Manipulator will with cutting machine It puts back to original place on slide unit.Manipulator is moved again at hurt rail section, is picked up and placed on one side, and vacates joint rail fragment position. Manipulator is returned at slide unit, picks up the joint rail section being placed on slide unit, and the joint rail section is displaced into circuit rail two cuts Between cutpoint.
(2) rail, is drawn to rail.Manipulator clamping jaw is reached and clamped to rail fixture grip shank, rail fixture will be sling and be moved Move to above a cut point, and make to be in rail folder ambilateral web of the rail pressure head on rail two sides, general who has surrendered's web of the rail pressure under manipulator Head alignment steel rail web, while make folder beam-and-rail longitudinal centre line alignment cutting seam;Start drawing cylinder, the contracting of drawing cylinder piston rod Return, the web of the rail pressure head of both sides is pressed on the web of the rail of former circuit rail and joint rail section so that the cross face of two rails aligns, and draws Locking oil cylinder continues pressurize.When starting drawing cylinder, manipulator is set laterally to be in quick condition by control system.Then open The distance between dynamic pressure arm skateboard tank, adjustment both ends pressure arm, the web of the rail of former circuit rail and joint rail that both ends clamp Pressure head, just force the distance between two rail end faces to change, until distance is adjusted to meet defined weld width value, arrive This is completed to rail process procedure.
(3) rail, is welded.Manipulator clamping jaw is unclamped to rail fixture, then clamps the grip shank of automatic arc welding machine, by welding machine Movement is transposed to above rail fixture.Start automatic welding program, by former circuit rail and joint rail by the flange of rail to rail head by Layer welds together.After welding, the web of the rail at the end to the drawing cylinder pressure release on rail fixture pressure arm slide plate end, will be made immediately Pressure head unclamps rail, while pressure arm skateboard tank promotes pressure arm slide plate to bead direction, and the pressure arm inner end on the slide plate pushes away knurl Knife pushes through weld seam, and the overlap of rail head top surface and side is bulldozed.Manipulator clamping automatic arc welding machine, welding machine is put back on slide unit Original position.Manipulator is returned to rail fixture, is clamped to rail fixture grip shank, manipulator laterally switchs to quick condition, to rail Drawing cylinder piston rod on fixture stretches out, and makes to space out to the ambilateral web of the rail pressure head of rail folder, this distance is more than rail rail Head width so that manipulator will can lift to rail fixture, and will be transplanted on to rail fixture on second cut point.Repeat process 2. 3. link welds second weld seam with process links, manipulator is put back into cunning by automatic arc welding machine and to rail fixture afterwards Origin-location on platform.
(4), polishing rail head weld seam.Manipulator clamping imitates type sander grip shank, and sander is placed individually into two welderings At seam, polish rail head top surface and side.The rail head fixture at sander both ends clamps the rail head of weld seam both sides during operation, makes sander It is fixed on rail.Start turning motor, inner frame does semicircle under just arc guide rail between inside and outside wall board constrains around rail head Week rotates;The dynamic chi contact for the linear displacement transducer being now fixed on lining, withstands on rail head initial surface, in semicircle The distance that each point on rail head top surface and side arrives inner frame center is measured during rotating in week in real time;Start reciprocating motor Afterwards, bistrique balladeur train moves back and forth on draw-in bar, and moving range is to make grinding head grinding wheel, can be in the one fixed width of inswept weld seam both sides Rail head surface;Motor is fed simultaneously under the control of range data that linear displacement transducer export, driving lift planker do into To movement.Lift the grinding head motor on planker and drive emery wheel rotation, abrasive wheel end face enters to the rail head top surface of welded seam area and side Row grinding.Due to abrasive wheel end face position and linear displacement transducer dynamic chi contact position, be corresponding, weld metal zone all the time Shape after the grinding of domain is just consistent with the shape of rail head initial surface, is exactly to welded seam area, according to rail head original in other words Beginning surface configuration carries out imitative type polishing.After weld seam is all polished at two, imitative type sander is put back on slide unit former by manipulator Come position.
(5), weld seam is heat-treated.Manipulator clamping jaw reaches and clamps the grip shank of intermediate frequency heater, by intermediate frequency heater To sling and be moved to above a weld seam, manipulator declines, and the folder rail pressure head of intermediate frequency heater both sides is in rail two sides, and Steel rail web is directed at, while induction coil longitudinal center is directed at weld seam;Start 4 folder cylinder of rail of heater frame both sides, The piston rod for pressing from both sides cylinder of rail stretches out, and intermediate frequency heater is fixed on the web of the rail of rail both sides in the folder rail pressure crown of piston rod front end On rail.Actuating coil oil cylinder, coil cylinder piston rod stretch out, and make two induction coils from rail both sides close to rail.Connect Logical intermediate frequency power supply, intermediate frequency output transformer send out electric current to induction coil, heated weld seam line regions, weld seam are completed by technological parameter Heat treatment.After, intermediate frequency heater is put back into origin-location on slide unit by manipulator.
(6) hurt rail section, is reclaimed.The hurt rail section that manipulator clamping is cut down, is placed on slide unit and originally put Put the position of joint rail section.Slide unit is returned to inside chassis afterwards, and chassis carriage back door is closed, and chassis traveling is left operation and showed .So far the work of processing existing line hurt rail section is completed.
A kind of embodiment of the present utility model is these are only, is not limited to the utility model, it is all in the utility model All any modification, equivalent and improvement done within thinking and principle etc., be both contained in the scope of protection of the utility model it It is interior.

Claims (7)

  1. A kind of 1. rail maintenance project car, it is characterised in that including:
    Chassis;
    Slide rail, the slide rail are fixed on the chassis, and are arranged along rail bearing of trend to be conserved;
    The slide unit being slidably matched with the slide rail;
    It is arranged on the equipment and/or frock for being used for rail maintenance on the slide unit;
    The manipulator being arranged on the slide unit, the manipulator are used to move the equipment and/or frock;
    Control system, the control system control manipulator, the equipment and/or the frock to treat the rail of maintenance and carry out steel Rail conserves.
  2. 2. engineering truck according to claim 1, it is characterised in that the slide unit includes support wheel, two support frames;
    Described two support frames are set in parallel in both ends of the slide unit along the slide rail moving direction;
    The support wheel is arranged on the slide unit bottom by the support frame of the slide unit tail end, and the support wheel is suitable to described Rolled on rail to be conserved.
  3. 3. engineering truck according to claim 2, it is characterised in that the manipulator includes manipulator clamping jaw and three-dimensional slip Mechanism, the manipulator clamping jaw are arranged on the slide unit by the three-dimensional sliding equipment.
  4. 4. engineering truck according to claim 3, it is characterised in that the three-dimensional sliding equipment includes:
    Manipulator cross slide way, the manipulator cross slide way extends in said transverse direction, and is arranged on each support frame as described above;
    Manipulator longeron, the manipulator longeron extend longitudinally, and are arranged on the manipulator cross slide way, with the machinery Hand cross slide way sliding contact;
    Manipulator longitudinal rail, the manipulator longitudinal rail are arranged on the manipulator longeron along the Longitudinal extending;
    Manipulator longitudinal direction planker, the manipulator longitudinal direction planker are arranged on the manipulator longitudinal rail, can be along the machinery Hand longitudinal rail slides;
    Manipulator column, manipulator column edge is stood to extension, and is arranged on the planker of the manipulator longitudinal direction;
    Manipulator founds direction guiding rail, and the manipulator founds direction guiding rail and stood along described to extension, and is arranged on the manipulator column, institute Direction guiding rail can be found relative to the slip of manipulator longitudinal direction planker along the manipulator by stating manipulator column;
    The manipulator clamping jaw is arranged on the manipulator column;
    Wherein, the transverse direction is perpendicular to the rail bearing of trend to be conserved, and the longitudinal direction is parallel to the steel to be conserved Rail bearing of trend, it is described to found the plane to where being perpendicular to the rail to be conserved.
  5. 5. engineering truck according to claim 3, it is characterised in that each equipment and/or frock clamp including identical Handle, the grip shank are used to coordinate with the manipulator clamping jaw.
  6. 6. engineering truck according to claim 1, it is characterised in that rail wheel, the rail wheel are provided with the chassis Suitable for being rolled on the rail.
  7. 7. engineering truck according to claim 1, it is characterised in that rail maintenance include rail examination, rail welding, At least one that rail rust removal, steel rail grinding, the measurement of rail shape, gauge measurement, fastener inspection adjustment, railway ballast are made firm by ramming.
CN201720526187.8U 2017-05-12 2017-05-12 A kind of rail maintenance project car Active CN207031939U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201720526187.8U CN207031939U (en) 2017-05-12 2017-05-12 A kind of rail maintenance project car

Publications (1)

Publication Number Publication Date
CN207031939U true CN207031939U (en) 2018-02-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107905045A (en) * 2017-05-12 2018-04-13 北京地平线轨道技术有限公司 A kind of rail maintenance project car
CN111764206A (en) * 2020-07-14 2020-10-13 郑州铁路职业技术学院 Railway track maintenance device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107905045A (en) * 2017-05-12 2018-04-13 北京地平线轨道技术有限公司 A kind of rail maintenance project car
CN111764206A (en) * 2020-07-14 2020-10-13 郑州铁路职业技术学院 Railway track maintenance device
CN111764206B (en) * 2020-07-14 2021-12-28 郑州铁路职业技术学院 Railway track maintenance device

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