CN206314194U - A kind of coaxial double-rod ejection type eccentric gear non-conical bevel gear planetary system wide-and narrow-row rice seedling throwing mechanism - Google Patents
A kind of coaxial double-rod ejection type eccentric gear non-conical bevel gear planetary system wide-and narrow-row rice seedling throwing mechanism Download PDFInfo
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Abstract
本实用新型公开了一种同轴双杆弹射式偏心齿轮‑非圆锥锥齿轮行星系宽窄行抛秧机构,包括齿轮箱,所述齿轮箱内部支承有中心齿轮、下上中间齿轮、下上中间偏心锥齿轮、下上行星非圆锥锥齿轮,所述下上行星非圆锥锥齿轮与下上移栽臂同轴相连;所述栽植臂壳体内滑动设置有空心套杆,所述空心套杆中滑动设置有实心推杆;所述栽植臂壳体内铰接有双轮廓线凸轮、拨叉和扣扳机,所述空心套杆的外端部设置有取秧机构;本实用新型采用偏心锥齿轮、非圆锥锥齿轮兼顾偏心齿轮、非圆齿轮的非匀速比传动及锥齿轮的空间传动作为传动机构,配合同轴双杆弹射式栽植臂,能够有效地以满足不同的宽窄行抛秧的农艺要求,填补抛秧机的技术空白。
The utility model discloses a coaxial double-rod ejection type eccentric gear-non-conical bevel gear planetary system wide and narrow row seedling throwing mechanism, which comprises a gear box, and the inside of the gear box is supported by a central gear, a lower upper middle gear, a lower upper middle Eccentric bevel gear, lower and upper planetary non-conical bevel gear, the lower and upper planetary non-conical bevel gear are coaxially connected with the lower and upper transplanting arm; the hollow sleeve rod is slidingly arranged in the casing of the planting arm, and the hollow sleeve rod A solid push rod is provided for sliding; a double-contour cam, a shift fork and a trigger are hinged in the casing of the planting arm, and the outer end of the hollow sleeve rod is provided with a seedling picking mechanism; Conical bevel gears take into account the non-uniform speed ratio transmission of eccentric gears and non-circular gears and the space transmission of bevel gears as the transmission mechanism. Cooperating with coaxial double-rod ejection planting arms, it can effectively meet the agronomic requirements of different width and narrow rows. Fill the technical gap of the rice throwing machine.
Description
技术领域technical field
本实用新型涉及农业机械领域,尤其是涉及一种同轴双杆弹射式偏心齿轮-非圆锥锥齿轮行星系宽窄行抛秧机构。The utility model relates to the field of agricultural machinery, in particular to a coaxial double-rod ejection type eccentric gear-non-conical bevel gear planetary system wide and narrow row rice seedling throwing mechanism.
背景技术Background technique
目前水稻机械种植主要有三种方式:直播、插秧和抛秧。其中直播是一种无序种植方式且生长期长,插秧有5~7天缓苗期,两种方法均会延长生长期;然而抛秧没有缓苗期,对于普通秧苗,抛秧可以提高10-15%产量。此外抛秧具有移植速度快,不伤根部的优点,被水稻种植专家推荐为增产比率最高的种植农艺。然而无序抛秧作业不利于后期田间管理,而且影响水稻通风、均匀吸收阳光和土壤养分,容易引发病虫害,不适合我国小田块种植的国情从而影响抛秧机的推广。因此有序抛秧机构的研发是解决以上问题的关键。At present, there are three main methods of rice mechanical planting: direct seeding, transplanting and throwing. Among them, direct seeding is a disorderly planting method with a long growth period. Transplanting has a slow seedling period of 5 to 7 days. Both methods will prolong the growth period; however, there is no slow seedling period for throwing seedlings. -15% yield. In addition, seedling throwing has the advantages of fast transplanting speed and no damage to the roots, and is recommended by rice planting experts as the planting technique with the highest yield increase rate. However, disorderly seedling throwing operation is not conducive to later field management, and affects rice ventilation, uniform absorption of sunlight and soil nutrients, and is easy to cause diseases and insect pests. It is not suitable for the national conditions of small field planting in my country and thus affects the promotion of seedling throwing machines. Therefore the research and development of orderly seedling throwing mechanism is the key to solving the above problems.
80年代初,日本已生产出有序抛秧机械,并进入市场;由于其结构复杂、加工精度要求高、成本高,工作效率低等诸多原因,未能大面积推广,只占水稻种植面积的0.5%以下。In the early 1980s, Japan had produced orderly rice seedling throwing machinery and entered the market; due to its complex structure, high processing precision requirements, high cost, low work efficiency and many other reasons, it could not be widely promoted, accounting for only 20% of the rice planting area. 0.5% or less.
此外宽窄行抛秧是指水稻抛秧机的行间距实行一宽一窄的种植方式,这种种植方式利用作物边际优势的增产原理,通过调整抛秧的行间距,改善植株间通风、透光度,减轻病害,增加叶面积指数,延长叶片寿命,加速干物质积累,从而达到优质高产、节本增效的目的。In addition, wide and narrow row throwing means that the row spacing of the rice seedling throwing machine is one wide and one narrow planting method. This planting method uses the principle of crop marginal advantage to increase production. By adjusting the row spacing of throwing seedlings, the ventilation and light transmission between plants are improved. degree, reduce disease, increase leaf area index, prolong leaf life, accelerate dry matter accumulation, so as to achieve the purpose of high quality and high yield, saving cost and increasing efficiency.
宽窄行分插机构是抛秧机上实现取秧、弹射秧苗进入田中、使秧苗成宽窄行种植的部件。本实用新型采用斜齿轮、偏心锥齿轮、非圆锥锥齿轮实现宽窄行抛秧的要求,通过调节中心齿轮与中间齿轮螺旋角或行星非圆锥锥齿轮轴与中间偏心锥齿轮轴之间的轴交角,优化相关机构参数,可以设计出满足不同机型、不同宽窄行农艺要求的宽窄行弹射机构。The wide and narrow row splitting mechanism is a component on the seedling throwing machine that realizes taking seedlings, ejecting the seedlings into the field, and planting the seedlings in wide and narrow rows. The utility model adopts helical gears, eccentric bevel gears and non-conical bevel gears to realize the requirement of throwing rice seedlings in wide and narrow rows. , optimize the relevant mechanism parameters, and design a wide and narrow row ejection mechanism that meets the agronomic requirements of different models and different width and narrow rows.
实用新型内容Utility model content
本实用新型的目的是根据现有的技术不足,提供一种同轴双杆弹射式偏心齿轮-非圆锥锥齿轮行星系宽窄行抛秧机构。The purpose of this utility model is to provide a coaxial double-rod ejection type eccentric gear-non-conical bevel gear planetary system wide and narrow row rice seedling throwing mechanism according to the existing technical deficiencies.
为了达到上述目的,本实用新型采用的技术方案是:一种同轴双杆弹射式偏心齿轮-非圆锥锥齿轮行星系宽窄行抛秧机构,包括齿轮箱,所述齿轮箱内部支承有中心齿轮、下中间齿轮、下中间偏心锥齿轮、下行星非圆锥锥齿轮、上中间齿轮、上中间偏心锥齿轮、上中间偏心锥齿轮,所述下中间齿轮和下中间偏心锥齿轮同轴固定相连,所述上中间齿轮和上中间偏心锥齿轮同轴固定相连,所述中心齿轮分别与下中间齿轮和上中间齿轮相啮合,所述下中间偏心锥齿轮和下行星非圆锥锥齿轮相啮合,所述上中间偏心锥齿轮和上中间偏心锥齿轮相啮 合;还包括上移栽臂和下移栽臂;所述下行星非圆锥锥齿轮与下移栽臂同轴相连,所述上中间偏心锥齿轮与上移栽臂同轴相连;In order to achieve the above purpose, the technical solution adopted by the utility model is: a coaxial double-rod ejection type eccentric gear-non-conical bevel gear planetary system wide and narrow row rice seedling throwing mechanism, including a gear box, and a central gear is supported inside the gear box , the lower intermediate gear, the lower intermediate eccentric bevel gear, the lower planetary non-conical bevel gear, the upper intermediate gear, the upper intermediate eccentric bevel gear, and the upper intermediate eccentric bevel gear, the lower intermediate gear and the lower intermediate eccentric bevel gear are coaxially fixedly connected, The upper intermediate gear and the upper intermediate eccentric bevel gear are coaxially fixedly connected, the central gear meshes with the lower intermediate gear and the upper intermediate gear respectively, and the lower intermediate eccentric bevel gear meshes with the lower planetary non-conical bevel gear. The upper middle eccentric bevel gear meshes with the upper middle eccentric bevel gear; it also includes an upper transplanting arm and a lower transplanting arm; the lower planetary non-conical bevel gear is coaxially connected with the lower transplanting arm, and the upper middle eccentric bevel The gear is coaxially connected with the upper transplanting arm;
所述上、下移栽臂部件结构相同,均包括栽植臂壳体,所述栽植臂壳体内滑动设置有空心套杆,所述空心套杆中滑动设置有实心推杆,所述空心套杆的末端和栽植臂壳体之间设置有套杆弹簧,所述实心推杆和栽植臂壳体之间设置有推杆聚能弹簧;所述空心套杆上设有第一限位板、第二限位板和开合机构;所述实心推杆上开有扣槽,所述开合机构与扣槽开合连接;所述栽植臂壳体内铰接有双轮廓线凸轮、拨叉和扣扳机,所述拨叉和扣扳机同轴,所述拨叉的一端架在第一限位板和第二限位板之间,所述拨叉的另一端和扣扳机的一端均与双轮廓线凸轮抵接,所述扣扳机的另一端与开合机构配合传动,所述扣扳机的另一端与栽植臂壳体之间设置有扣扳机拉伸弹簧;所述空心套杆的外端部设置有取秧机构;The upper and lower transplanting arm parts have the same structure, and both include a planting arm housing. A hollow sleeve rod is slidably arranged in the planting arm housing, and a solid push rod is slidably arranged in the hollow sleeve rod. The hollow sleeve rod A sleeve rod spring is provided between the end of the end of the planting arm and the planting arm housing, and a push rod energy gathering spring is provided between the solid push rod and the planting arm housing; the hollow sleeve rod is provided with a first limiting plate, a second Two limit plates and an opening and closing mechanism; the solid push rod is provided with a buckle groove, and the opening and closing mechanism is opened and closed with the buckle groove; the casing of the planting arm is hinged with a double contour cam, a shift fork and a trigger , the shift fork is coaxial with the trigger, one end of the shift fork is mounted between the first limit plate and the second limit plate, the other end of the shift fork and one end of the trigger are both aligned with the double contour line The cam abuts, the other end of the trigger is coordinated with the opening and closing mechanism for transmission, and a trigger tension spring is arranged between the other end of the trigger and the planting arm housing; the outer end of the hollow sleeve rod is arranged There is a seedling picking mechanism;
所述栽植臂壳体与下行星非圆锥锥齿轮同轴固定相连,所述双轮廓线凸轮与齿轮箱固定连接。The planting arm housing is coaxially and fixedly connected with the lower planetary non-conical bevel gear, and the double contour cam is fixedly connected with the gear box.
进一步的,所述的齿轮箱内的中心齿轮,下、上中间齿轮,下、上中间偏心锥齿轮和下、上行星非圆锥锥齿轮五轴齿轮行星系的轴心的相对位置成直线形排列或呈关于中心齿轮轴心对称的三角形布置。Further, the central gear, the lower and upper intermediate gears, the lower and upper intermediate eccentric bevel gears and the lower and upper planetary non-conical bevel gears in the gearbox are arranged in a linear arrangement with respect to the axes of the five-axis gear planetary system Or in a triangular arrangement symmetrical to the axis of the sun gear.
进一步的,所述的下、上中间齿轮所在轴线与中心齿轮所在轴线呈交错布置的夹角为θ或呈平行布置,所述的下、上行星非圆锥锥齿轮所在轴线与下、上中间齿轮所在轴线之间的轴交角为不等于90度的夹角φ。Further, the axis of the lower and upper intermediate gears and the axis of the central gear are staggered at an angle of θ or arranged in parallel, the axis of the lower and upper planetary non-conical bevel gears and the axis of the lower and upper intermediate gears The axis intersection angle between the axes is an included angle φ not equal to 90 degrees.
进一步的,所述开合机构包括Z形扣和Z形扣压缩弹簧,所述Z形扣铰接在空心套杆上,所述Z形扣的一端与空心套杆之间设置Z形扣压缩弹簧,所述Z形扣的另一端与扣槽开合连接。Further, the opening and closing mechanism includes a Z-shaped buckle and a Z-shaped buckle compression spring, the Z-shaped buckle is hinged on the hollow sleeve rod, and a Z-shaped buckle compression spring is arranged between one end of the Z-shaped buckle and the hollow sleeve rod , the other end of the Z-shaped buckle is open and closed connected with the buckle groove.
进一步的,所述双轮廓线凸轮上具有第一环形凹槽和第二环形凹槽。Further, the double contour cam has a first annular groove and a second annular groove.
进一步的,所述第一环形凹槽的圆心角范围α为75-85度,第二环形凹槽的圆心角范围β为345-350度,所述第一环形凹槽和第二环形凹槽所在的对称轴线之间的夹角为100-250度。Further, the central angle range α of the first annular groove is 75-85 degrees, the central angle range β of the second annular groove is 345-350 degrees, the first annular groove and the second annular groove The angle between the axes of symmetry where 100-250 degrees.
进一步的,所述拨叉的一端架在第一限位板和第二限位板之间;所述拨叉的另一端与双轮廓线凸轮的第一环形凹槽抵接,所述扣扳机的一端与双轮廓线凸轮的第二环形凹槽抵接,扣扳机的另一端与栽植臂壳体之间设置扣扳机拉伸弹簧,扣扳机的另一端与Z形扣配合传动。Further, one end of the shift fork is mounted between the first limit plate and the second limit plate; the other end of the shift fork abuts against the first annular groove of the double contour cam, and the trigger One end of the trigger abuts against the second annular groove of the double-contour cam, a trigger tension spring is set between the other end of the trigger and the planting arm housing, and the other end of the trigger cooperates with the Z-shaped buckle for transmission.
进一步的,所述取秧机构包括秧针,所述秧针对称铰接在空心套杆的外端上,所述秧针与空心套杆之间设置有秧针夹紧弹簧。Further, the seedling picking mechanism includes a seedling needle, which is symmetrically hinged on the outer end of the hollow sleeve rod, and a seedling needle clamping spring is arranged between the seedling needle and the hollow sleeve rod.
进一步的,所述实心推杆的外端固定连接有梯形导向块,所述梯形导向块位于两个秧针 之间。Further, the outer end of the solid push rod is fixedly connected with a trapezoidal guide block, and the trapezoidal guide block is located between two seedling needles.
本实用新型具有的有益效果是:The beneficial effect that the utility model has is:
1、采用偏心锥齿轮、非圆锥锥齿轮兼顾偏心齿轮、非圆齿轮的非匀速比传动及锥齿轮的空间传动作为传动机构,配合同轴双杆弹射式栽植臂,能够有效地以满足不同的宽窄行抛秧的农艺要求,填补抛秧机的技术空白。1. Using eccentric bevel gears and non-conical bevel gears taking into account the non-uniform speed ratio transmission of eccentric gears and non-circular gears and the space transmission of bevel gears as the transmission mechanism, combined with the coaxial double-rod ejection planting arm, can effectively meet different requirements. The agronomic requirements of wide and narrow rows of seedling throwing fill the technical gap of seedling throwing machines.
2、目前国内大部分抛秧机采用人力背负式抛秧机,其原理是利用压缩空气将水稻钵体吹出,并利用重力落地,与传统人力抛秧的方式如出一辙,虽然节省人工成本,但仍不能解决秧苗漂浮、秧苗分布不均等问题。本实用新型对抛秧机构的栽植臂做创新设计,钵苗的夹持和弹射过程分二个步骤实现,采用双凸轮廓线机构及可以分离的推秧杆装置,改变传统抛秧机构的工作顺序,增加水稻钵苗的弹射环节,本设计可以达到不伤秧苗,提高秧苗的存活率,并在一定高度将秧苗弹射入土,能有效解决秧苗漂浮、秧苗分布不均等问题,本次设计旨在解决水稻抛秧机构工作时秧苗漂浮、分布不均相关问题,用机械取代人工抛秧。2. At present, most of the domestic seedling throwing machines use human-powered backpack throwing machines. The principle is to use compressed air to blow out the rice bowl and use gravity to land, which is exactly the same as the traditional manpower throwing method. Although labor costs are saved, it is still Problems such as seedling floating and uneven distribution of seedlings cannot be solved. The utility model makes an innovative design for the planting arm of the seedling throwing mechanism. The clamping and ejection process of the pot seedlings is realized in two steps. The double-convex contour mechanism and the detachable pusher lever device are used to change the work of the traditional seedling throwing mechanism. Sequentially, increase the ejection link of rice pot seedlings. This design can achieve no damage to the seedlings, improve the survival rate of the seedlings, and eject the seedlings into the soil at a certain height, which can effectively solve the problems of seedlings floating and uneven distribution of seedlings. This design aims to Solve the problems related to the floating and uneven distribution of rice seedlings when the rice seedling throwing mechanism is working, and use machinery to replace manual seedling throwing.
附图说明Description of drawings
图1是实用新型实施例的抛秧机构的结构示意图;Fig. 1 is the structural representation of the seedling throwing mechanism of utility model embodiment;
图2-3是本实用新型实施例的行星系齿轮传动立体图;Fig. 2-3 is the three-dimensional view of the planetary gear transmission of the utility model embodiment;
图4是本实用新型的行星非圆锥锥齿轮与中间偏心锥齿轮传动布置图,图中角表示行星非圆锥锥齿轮和中间偏心锥齿轮之间的轴交角;Fig. 4 is the transmission layout diagram of the planetary non-conical bevel gear and the intermediate eccentric bevel gear of the present utility model, in the figure Angle represents the shaft angle between the planetary non-conical bevel gear and the intermediate eccentric bevel gear;
图5是本实用新型的中心齿轮与中间齿轮有一交错角时的传动齿轮图,图中θ角表示中间轴与中心之间的交错角;Fig. 5 is a transmission gear diagram when the central gear and the intermediate gear of the present utility model have a staggered angle, in which the θ angle represents the staggered angle between the intermediate shaft and the center;
图6为本实用新型实施例中栽植臂的剖视图;Fig. 6 is a sectional view of the planting arm in the embodiment of the present invention;
图7为本实用新型实施例中栽植臂的俯视图;Fig. 7 is the top view of the planting arm in the utility model embodiment;
图8为图6中的局部放大图;Figure 8 is a partial enlarged view in Figure 6;
图9为本实用新型实施例中双轮廓线凸轮的轴测图;Fig. 9 is an axonometric view of a double-contour cam in an embodiment of the present invention;
图10为本实用新型实施例中扣扳机和拨叉的转配轴侧图;Fig. 10 is a side view of the transfer axis of the trigger and the shift fork in the embodiment of the utility model;
图11为本实用新型实施例中第一环形凹槽的圆心角示意图;Fig. 11 is a schematic diagram of the central angle of the first annular groove in the embodiment of the present invention;
图12为本实用新型实施例中第二环形凹槽的圆心角示意图;Fig. 12 is a schematic diagram of the central angle of the second annular groove in the embodiment of the present invention;
图13为本实用新型实施例中第一环形凹槽和第二环形凹槽的位置关系示意图;Fig. 13 is a schematic diagram of the positional relationship between the first annular groove and the second annular groove in the embodiment of the present invention;
图14为本实用新型实施例中空心套杆5个运动过程在双轮廓线凸轮上体现的示意图;Fig. 14 is a schematic diagram of the five movement processes of the hollow sleeve rod embodied on the double contour cam in the embodiment of the present invention;
图中:1.套杆弹簧、2.推杆聚能弹簧、3.空心套杆、4.实心推杆、5.拨叉、6.Z形扣、7.Z形扣压缩弹簧、8.扣扳机、9.扣扳机拉伸弹簧、10.双轮廓线凸轮、11.栽 植臂壳体、12.秧针、13.秧针夹紧弹簧、14.梯形导向块、15.秧针固定架、16.第一限位板、17.扣槽、18.第二限位板、101.第一环形凹槽、102.第二环形凹槽、19.中心链轮,20.中心轴,21.牙嵌式法兰,22.下中间齿轮,23.下行星轴,24.下行星非圆锥锥齿轮,25.下栽植臂,26.下中间偏心锥齿轮,27.下中间轴,28.上中间轴,29.上中间齿轮,30.上中间偏心锥齿轮,31.上行星轴,32.上行星非圆锥锥齿轮,33.上栽植臂,34.齿轮箱,35.中心齿轮,36.链条,37.主动链轮,38.主动链轮轴,39.链轮箱。In the figure: 1. Sleeve rod spring, 2. Push rod energy gathering spring, 3. Hollow sleeve rod, 4. Solid push rod, 5. Shift fork, 6. Z-shaped buckle, 7. Z-shaped buckle compression spring, 8. Pull trigger, 9. Pull trigger tension spring, 10. Double contour cam, 11. Planting arm housing, 12. Seedling needle, 13. Seedling needle clamping spring, 14. Trapezoidal guide block, 15. Seedling needle fixing frame , 16. The first limiting plate, 17. Buckle groove, 18. The second limiting plate, 101. The first annular groove, 102. The second annular groove, 19. Center sprocket, 20. Central shaft, 21 .Inlaid flange, 22. Lower intermediate gear, 23. Lower planetary shaft, 24. Lower planetary non-conical bevel gear, 25. Lower planting arm, 26. Lower intermediate eccentric bevel gear, 27. Lower intermediate shaft, 28. Upper intermediate shaft, 29. Upper intermediate gear, 30. Upper intermediate eccentric bevel gear, 31. Upper planetary shaft, 32. Upper planetary non-conical bevel gear, 33. Upper planting arm, 34. Gear box, 35. Central gear, 36 .chain, 37. driving sprocket, 38. driving sprocket shaft, 39. sprocket box.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1所示,将本实用新型安装到抛秧机的传动部件上,所述传动部件包括传动箱39,在传动箱39内,动力由装在主动链轮轴38上的主动链轮37经链条36传递到中心链轮19上,中心链轮19固接在中心轴20上,中心轴20两轴端分别固定有内部传动结构相同的本实用新型;As shown in Figure 1, the utility model is installed on the transmission part of rice seedling throwing machine, and described transmission part comprises transmission box 39, and in transmission box 39, power is contained in the drive sprocket wheel 37 on the drive sprocket shaft 38 through The chain 36 is transmitted to the central sprocket 19, and the central sprocket 19 is fixedly connected to the central shaft 20, and the two shaft ends of the central shaft 20 are respectively fixed with the utility model with the same internal transmission structure;
如图2-3所示,本实用新型包括齿轮箱34,齿轮箱34的内部传动结构为:中心齿轮35空套在中心轴20的右侧,通过牙嵌式法兰21与链轮箱39固接,中心齿轮35分别与固装在下中间轴27上的下中间齿轮22和固装在上中间轴28上的上中间齿轮29相啮合,下中间齿轮22带动与下中间齿轮22同轴安装的下中间偏心锥齿轮26转动,上中间齿轮29带动与上中间齿轮29同轴安装的上中间偏心锥齿轮30转动,下中间偏心锥齿轮26与固装在下行星轴23上的下行星非圆锥锥齿轮24相啮合,上中间偏心锥齿轮30与固装在上行星轴31上的上行星非圆锥锥齿轮32相啮合,下行星轴23和上行星轴31伸出齿轮箱34的一端分别固接有下栽植臂25和上栽植臂33。As shown in Figure 2-3, the utility model includes a gear box 34. The internal transmission structure of the gear box 34 is as follows: the central gear 35 is empty on the right side of the central shaft 20, through the tooth-embedded flange 21 and the sprocket box 39 Fixed connection, the central gear 35 meshes with the lower intermediate gear 22 fixedly mounted on the lower intermediate shaft 27 and the upper intermediate gear 29 fixedly mounted on the upper intermediate shaft 28 respectively, and the lower intermediate gear 22 is coaxially installed with the lower intermediate gear 22 The lower middle eccentric bevel gear 26 rotates, and the upper middle eccentric bevel gear 29 drives the upper middle eccentric bevel gear 30 installed coaxially with the upper middle gear 29 to rotate, and the lower middle eccentric bevel gear 26 and the lower planetary non-conical gear fixed on the lower planet shaft 23 The bevel gear 24 is meshed, the upper middle eccentric bevel gear 30 is meshed with the upper planetary non-conical bevel gear 32 fixed on the upper planetary shaft 31, and one end of the lower planetary shaft 23 and the upper planetary shaft 31 stretches out of the gearbox 34 and is fixed respectively. Connected with following planting arm 25 and last planting arm 33.
如图4-5所示,所述的齿轮箱34内的中心齿轮35,下、上中间齿轮22、29,下、上中间偏心锥齿轮26、30和下、上行星非圆锥锥齿轮24、32五轴齿轮行星系的轴心的相对位置成直线形排列或呈关于中心齿轮轴心对称的三角形布置。所述的下、上中间轴27、28与中心轴20呈交错布置的夹角为θ或呈平行布置,所述的下、上行星轴23、31与下、上中间轴27、28之间的轴交角根据相应的宽窄行行距农艺要求为不等于90度的夹角φ。As shown in Figure 4-5, the central gear 35 in the described gear box 34, the lower and upper intermediate gears 22,29, the lower and upper intermediate eccentric bevel gears 26,30 and the lower and upper planetary non-conical bevel gears 24, 32 The relative positions of the axes of the five-axis gear planetary system are arranged in a straight line or in a triangle symmetrical to the axis of the sun gear. The lower and upper intermediate shafts 27, 28 and the central axis 20 are staggered at an angle of θ or arranged in parallel. Between the lower and upper planet shafts 23, 31 and the lower and upper intermediate shafts 27, 28 The axis intersection angle is an included angle φ not equal to 90 degrees according to the corresponding wide and narrow row spacing agronomic requirements.
作为一种实施方式,所述的传动箱34内的中心齿轮35、下中间齿轮22、上中间齿轮29均为斜齿齿轮。As an embodiment, the central gear 35, the lower intermediate gear 22, and the upper intermediate gear 29 in the transmission box 34 are all helical gears.
作为一种实施方式,所述的传动箱34内的中心齿轮35为斜齿齿轮,下中间齿轮22和上中间齿轮29为直齿齿轮。As an embodiment, the central gear 35 in the transmission box 34 is a helical gear, and the lower intermediate gear 22 and the upper intermediate gear 29 are spur gears.
作为一种实施方式,所述的传动箱34内的中心齿轮35为直齿齿轮,下中间齿轮22和上 中间齿轮29均为斜齿齿轮。As an embodiment, the central gear 35 in the transmission box 34 is a spur gear, and the lower intermediate gear 22 and the upper intermediate gear 29 are helical gears.
作为一种实施方式,所述的传动箱34内的中心齿轮35为直齿齿轮,下中间齿轮22和上中间齿轮29均为直齿齿轮。As an embodiment, the central gear 35 in the transmission box 34 is a spur gear, and the lower intermediate gear 22 and the upper intermediate gear 29 are both spur gears.
作为一种实施方式,所述的传动箱34内的中心齿轮35、下中间齿轮22和上中间齿轮29为椭圆齿轮、非圆齿轮、偏心齿轮或偏心-非圆齿轮、正圆齿轮。所述的椭圆齿轮为一阶椭圆齿轮、一阶变性椭圆齿轮、高阶椭圆齿轮或高阶变性椭圆齿轮。As an embodiment, the central gear 35, the lower intermediate gear 22 and the upper intermediate gear 29 in the transmission box 34 are oval gears, non-circular gears, eccentric gears or eccentric-non-circular gears, and spur gears. The elliptical gear is a first-order elliptical gear, a first-order modified elliptical gear, a higher-order elliptical gear or a higher-order modified elliptical gear.
如图6-8所示,所述上栽植臂33和下栽植臂25结构相同,均包括栽植臂壳体11,所述栽植臂壳体11内滑动设置有空心套杆3,所述空心套杆3中滑动设置有实心推杆4,所述空心套杆3的末端和栽植臂壳体11之间设置有套杆弹簧1,所述实心推杆4和和栽植臂壳体11之间设置有推杆聚能弹簧2;所述空心套杆3上设有第一限位板16、第二限位板18和开合机构;所述实心推杆4上开有扣槽,所述开合机构与扣槽17开合连接;所述栽植臂壳体11内铰接有双轮廓线凸轮10、拨叉5和扣扳机8,拨叉5和扣扳机8同轴,如图7所示,所述拨叉5的一端架在第一限位板16和第二限位板18之间,所述拨叉5的另一端与双轮廓线凸轮10抵接,所述扣扳机8与开合机构配合传动,所述扣扳机8与栽植臂壳体11之间设置有扣扳机拉伸弹簧9;所述空心套杆3的外端部设置有取秧机构。As shown in Figures 6-8, the upper planting arm 33 and the lower planting arm 25 have the same structure, and both include a planting arm housing 11, and a hollow sleeve rod 3 is slidably arranged inside the planting arm housing 11, and the hollow sleeve A solid push rod 4 is slidingly arranged in the rod 3, and a sleeve rod spring 1 is arranged between the end of the hollow sleeve rod 3 and the planting arm housing 11, and a sleeve spring 1 is arranged between the solid push rod 4 and the planting arm housing 11. There is a push rod energy gathering spring 2; the hollow sleeve rod 3 is provided with a first limit plate 16, a second limit plate 18 and an opening and closing mechanism; the solid push rod 4 has a buckle groove, and the opening The closing mechanism is opened and closed with the buckle groove 17; the planting arm housing 11 is hinged with a double contour cam 10, a shift fork 5 and a trigger 8, and the shift fork 5 and the trigger 8 are coaxial, as shown in Figure 7. One end of the shift fork 5 is mounted between the first limit plate 16 and the second limit plate 18, the other end of the shift fork 5 abuts against the double contour cam 10, and the trigger 8 is in contact with the opening and closing The mechanism cooperates with the transmission, and the trigger tension spring 9 is arranged between the trigger 8 and the planting arm housing 11; the outer end of the hollow sleeve rod 3 is provided with a seedling picking mechanism.
所述上栽植臂33的栽植臂壳体11与上行星非圆锥锥齿轮32同轴固定相连,即栽植臂壳体11与上行星非圆锥锥齿轮32具有相同的支撑轴,且栽植臂壳体11与上行星非圆锥锥齿轮32没有相对位移;所述下栽植臂25的栽植臂壳体11与下行星非圆锥锥齿轮24同轴固定相连,所述双轮廓线凸轮10与齿轮箱34固定连接。The planting arm housing 11 of the upper planting arm 33 is coaxially fixedly connected with the upper planetary non-conical bevel gear 32, that is, the planting arm housing 11 and the upper planetary non-conical bevel gear 32 have the same support shaft, and the planting arm housing 11 has no relative displacement with the upper planetary non-conical bevel gear 32; the planting arm housing 11 of the lower planting arm 25 is coaxially fixedly connected with the lower planetary non-conical bevel gear 24, and the double contour cam 10 is fixed with the gear box 34 connect.
如图8所示,所述开合机构包括Z形扣6和Z形扣压缩弹簧7,所述Z形扣6铰接在空心套杆3上,所述Z形扣6的一端与空心套杆3之间设置Z形扣压缩弹簧7,所述Z形扣6的另一端卡扣在与扣槽17上。As shown in Figure 8, the opening and closing mechanism includes a Z-shaped buckle 6 and a Z-shaped buckle compression spring 7, the Z-shaped buckle 6 is hinged on the hollow sleeve rod 3, and one end of the Z-shaped buckle 6 is connected to the hollow sleeve rod A Z-shaped buckle compression spring 7 is arranged between the 3, and the other end of the Z-shaped buckle 6 is buckled on the buckle groove 17.
如图9、图11-13所示,所述双轮廓线凸轮10上具有两道环形凹槽,即第一环形凹槽101和第二环形凹槽102,第一环形凹槽101的圆心角范围α为75-85度,第二环形凹槽102的圆心角范围β为345-350度,第一环形凹槽101和第二环形凹槽102所在的对称轴线之间的夹角为100-250度。双轮廓线凸轮10对比普通凸轮其特点在于只需要一个动力源,并且在相同的旋转周期内,可完成多个相互独立的工作,且做到不互干扰。As shown in Figure 9 and Figures 11-13, there are two annular grooves on the double contour cam 10, i.e. the first annular groove 101 and the second annular groove 102, the central angle of the first annular groove 101 The range α is 75-85 degrees, the central angle range β of the second annular groove 102 is 345-350 degrees, and the included angle between the axes of symmetry where the first annular groove 101 and the second annular groove 102 are located 100-250 degrees. Compared with ordinary cams, the dual-contour cam 10 is characterized in that only one power source is needed, and multiple independent tasks can be completed in the same rotation period without interfering with each other.
本实施例中,采用两片拨叉5,两片拨叉5的中间夹住扣扳机8,这三个铰接在同一个转动轴上,如图10所示,所述拨叉5的一端架在第一限位板16和第二限位板18之间,拨叉5的一端在双轮廓线凸轮10的驱动下,绕其拨叉5的铰接点旋转,由于拨叉5的一端架在第一限位板16和第二限位板18之间以及空心套杆3的末端和栽植臂壳体11之间设置有套杆弹簧1,使得拨叉5的一端始终抵住第一限位板16;当空心套杆3向外移动时,第二限位板18则限制空心套杆3的轴向行程;所述拨叉5的另一端与双轮廓线凸轮10的第一环形凹槽101抵接,所述扣扳机8的一端与双轮廓线凸轮10的第二环形凹槽102抵接,所述扣扳机8的另一端与Z形扣6配合传动,用来拨动Z形扣6,扣扳机8的另一端与栽植臂壳体11之间设置扣扳机拉伸弹簧9。In this embodiment, two shift forks 5 are used, and the trigger 8 is clamped in the middle of the two shift forks 5. These three are hinged on the same rotating shaft. As shown in Figure 10, one end of the shift fork 5 is framed Between the first limit plate 16 and the second limit plate 18, one end of the shift fork 5 is driven by the double contour cam 10 to rotate around the hinge point of its shift fork 5, because one end of the shift fork 5 is mounted on Between the first limit plate 16 and the second limit plate 18 and between the end of the hollow sleeve rod 3 and the planting arm housing 11, a sleeve rod spring 1 is arranged, so that one end of the shift fork 5 is always against the first limit plate 16; when the hollow sleeve rod 3 moved outwards, the second limiting plate 18 limited the axial stroke of the hollow sleeve rod 3; 101, one end of the trigger 8 abuts against the second annular groove 102 of the double contour cam 10, and the other end of the trigger 8 cooperates with the Z-shaped buckle 6 to move the Z-shaped buckle 6. A trigger tension spring 9 is set between the other end of the trigger 8 and the planting arm housing 11 .
同轴双杆弹射机构是本设计的主要机构之一,其以空心套杆3套实心推杆4的设计,使双杆始终工作在同一轴线。图8中Z型扣6铰链在空心套杆3上,Z型扣6只能绕铰接处旋转运动或者跟随空心套杆3沿空心套杆3的轴线轴向运动,实心推杆4内有扣槽17,通过Z形扣6扣住实心推杆4(如图8所示)可以使双杆一起运动,依靠此种机构配合双轮廓线凸轮10在同一轴线上完成取秧和弹射两种特点动作。The coaxial double-rod ejection mechanism is one of the main mechanisms of this design, and it uses the design of 3 sets of solid push rods 4 with hollow sleeves to make the double rods work on the same axis all the time. In Figure 8, the Z-shaped buckle 6 is hinged on the hollow sleeve rod 3, and the Z-shaped buckle 6 can only rotate around the hinge or move axially along the axis of the hollow sleeve rod 3 along with the hollow sleeve rod 3. There is a buckle in the solid push rod 4 Slot 17, buckle the solid push rod 4 (as shown in Figure 8) through the Z-shaped buckle 6 to make the two rods move together, and rely on this mechanism to cooperate with the double contour cam 10 to complete the two characteristics of seedling taking and ejection on the same axis action.
如图7所示,所述取秧机构包括秧针固定架15和秧针12,所述秧针固定架15固定在空心套杆3的外端,所述秧针12对称铰接在秧针固定架15上,所述秧针12与秧针固定架15之间设置有秧针夹紧弹簧13。所述实心推杆4的外端固定连接有梯形导向块14,所述梯形导向块14位于两个秧针12之间。取秧机构属于本栽植臂的末端执行机构,其中的梯形导向块14与实心推杆4的外端刚性连接,随实心推杆4轴向运动的同时与秧针12的内侧导向面配合实现秧针的开合。与现有的插秧机的秧针作比较,因其采用秧针夹紧弹簧13提供夹紧的力,所以在夹持坚硬物体时不会损坏秧针、不易伤害秧苗。As shown in Figure 7, the seedling-taking mechanism comprises a seedling needle fixing frame 15 and a seedling needle 12, and the seedling needle fixing frame 15 is fixed on the outer end of the hollow sleeve rod 3, and the seedling needle 12 is symmetrically hinged on the seedling needle fixed On the frame 15, a seedling needle clamping spring 13 is arranged between the seedling needle 12 and the seedling needle fixing frame 15. The outer end of the solid push rod 4 is fixedly connected with a trapezoidal guide block 14, and the trapezoidal guide block 14 is located between two seedling needles 12. The seedling picking mechanism belongs to the terminal actuator of the planting arm, wherein the trapezoidal guide block 14 is rigidly connected to the outer end of the solid push rod 4, and cooperates with the inner guide surface of the seedling needle 12 to realize the seedling removal while the solid push rod 4 moves axially. Needle opening and closing. Compared with the needles of the existing rice transplanter, because the needle clamping spring 13 is used to provide the clamping force, the needles will not be damaged and the seedlings will not be easily damaged when clamping hard objects.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
中心齿轮35通过牙嵌式法兰21与链轮箱39固接,所以,中心齿轮35静止不转,中心轴20转动,带动与中心轴20固接的齿轮箱34转动,通过中心齿轮35与下中间齿轮啮合29、下中间偏心锥齿轮30与下行星非圆锥锥齿轮24啮合,实现了不等速的转动,由于双轮廓线凸轮10与齿轮箱34固定连接,下栽植臂25的栽植臂壳体11与下行星非圆锥锥齿轮24同轴固定相连,所以双轮廓线凸轮10与栽植臂壳体11具有相对转动。The central gear 35 is affixed to the sprocket box 39 through the tooth-embedded flange 21, so the central gear 35 is stationary and does not rotate, and the central shaft 20 rotates to drive the gear box 34 affixed to the central shaft 20 to rotate. The lower intermediate gear meshes 29, the lower intermediate eccentric bevel gear 30 meshes with the lower planetary non-conical bevel gear 24, and realizes the non-conical rotation. The housing 11 is coaxially fixedly connected with the lower planetary non-conical bevel gear 24, so the double contour cam 10 and the planting arm housing 11 have relative rotation.
取秧动作通过取秧机构实现,如图6所示,空心套杆3与整个秧针12固定架刚性连接实现两者同时运动;The action of picking seedlings is realized by the seedling picking mechanism, as shown in Figure 6, the hollow sleeve rod 3 is rigidly connected with the entire seedling needle 12 fixing frame to realize the simultaneous movement of the two;
如图14所示,空心套杆3由双轮廓线凸轮10、拨叉5和弹簧(包括Z形扣压缩弹簧7和扣扳机拉伸弹簧9)控制,整个运动过程包括近休、推程、回程、远休、弹射5个运动过程,详细如下:As shown in Figure 14, the hollow sleeve rod 3 is controlled by a double contour cam 10, a shift fork 5 and a spring (comprising a Z-shaped buckle compression spring 7 and a trigger tension spring 9), and the whole movement process includes close rest, push distance, There are 5 motion processes of return, far rest and ejection, the details are as follows:
(1)近休:秧针12处于起始状态,在该区段秧针12的绝对运动和牵连运动完全相同,此时实心推杆4和梯形导向块14处于弹出状态,Z形扣6的另一端未卡扣在与扣槽17上,第二限位板18抵住栽植臂壳体11,使空心套杆3不进行轴向运动。(1) near rest: the seedling needle 12 is in the initial state, and the absolute motion and the implicated motion of the seedling needle 12 in this section are exactly the same. The other end is not buckled on the buckle groove 17, and the second limiting plate 18 is against the planting arm housing 11, so that the hollow sleeve rod 3 does not move axially.
(2)推程:实现秧针12的取秧过程,拨叉5的另一端滑入双轮廓线凸轮10的第一环形凹槽101内,通过双轮廓线凸轮10上的第一环形凹槽101使得空心套杆3、秧针固定架15和秧针12沿轴向向外伸出运动,此时实心推杆4和梯形导向块14仍然静止,则秧针12相对梯形导向块14向前运动,秧针12内侧与梯形导向块14相接触,使得秧针12在秧针夹紧弹簧13压力和梯形导向块14的共同作用下夹住钵体,Z形扣6的另一端卡扣在与扣槽17上。(2) Push stroke: to realize the seedling picking process of the seedling needle 12, the other end of the shift fork 5 slides into the first annular groove 101 of the double contour line cam 10, and passes through the first annular groove on the double contour line cam 10 101 makes the hollow sleeve rod 3, the seedling needle holder 15 and the seedling needle 12 extend outwards in the axial direction, and at this moment, the solid push rod 4 and the trapezoidal guide block 14 are still still, and the seedling needle 12 moves forward relative to the trapezoidal guide block 14 Movement, the inner side of the seedling needle 12 is in contact with the trapezoidal guide block 14, so that the seedling needle 12 clamps the pot body under the joint action of the seedling needle clamping spring 13 pressure and the trapezoidal guide block 14, and the other end of the Z-shaped buckle 6 is buckled on the With buckle groove 17 on.
(3)回程:拨叉5的另一端在双轮廓线凸轮10的第一环形凹槽101内完成滑动后,双轮廓线凸轮10继续转动,拨叉5的另一端开始滑出第一环形凹槽101,使得拨叉5推动第一限位板16,从而压缩套杆弹簧1,在此过程中Z形扣6已经扣住实心推杆4的扣槽17上并跟随空心套杆3一起向套杆弹簧1压缩的方向运动,同时钵体跟随空心套杆3一起运动。(3) Backstroke: After the other end of the shift fork 5 slides in the first annular groove 101 of the double contour line cam 10, the double contour line cam 10 continues to rotate, and the other end of the shift fork 5 begins to slide out of the first annular groove. Groove 101, so that the shift fork 5 pushes the first limit plate 16, thereby compressing the sleeve rod spring 1, during this process, the Z-shaped buckle 6 has buckled the buckle groove 17 of the solid push rod 4 and followed the hollow sleeve rod 3 to The sleeve rod spring 1 moves in the compressed direction, and the bowl moves together with the hollow sleeve rod 3 at the same time.
(4)远休:整体处于图6状态,秧针12上面夹取着钵体,套杆弹簧1、推杆聚能弹簧2都处于压缩状态;期间秧针12尖点到抛秧机构行星轮系的行星轮旋转中心的距离保持不变。(4) Remote rest: the whole is in the state shown in Figure 6, the pot body is clamped on the seedling needle 12, the sleeve rod spring 1, and the push rod energy-gathering spring 2 are all in a compressed state; The distance from the center of rotation of the planetary wheels of the system remains constant.
(5)弹射:双轮廓线凸轮10的第二环形凹槽102控制扣扳机8的一端的运动,当扣扳机8的一端滑出第二环形凹槽102时,扣扳机8的另一端拨动Z型扣6的一端,Z型扣6利用杠杆原理,使得Z形扣6的另一端脱开与扣槽17的连接,此时被压缩的推杆聚能弹簧2释放弹性势能,使实心推杆带动导向块14快速运动,秧针12夹持的钵体被快速弹出,射入土地。之后状态保持,为下一次取秧做准备。(5) Ejection: the second annular groove 102 of the double contour cam 10 controls the movement of one end of the trigger 8, and when one end of the trigger 8 slides out of the second annular groove 102, the other end of the trigger 8 moves One end of the Z-shaped buckle 6, the Z-shaped buckle 6 utilizes the principle of leverage to disengage the other end of the Z-shaped buckle 6 from the connection with the buckle groove 17. At this time, the compressed push rod energy-gathering spring 2 releases the elastic potential energy, so that the solid push rod The bar drives the guide block 14 to move quickly, and the pot body clamped by the seedling needle 12 is ejected quickly and shot into the ground. After that, the state is maintained, and it is ready for the next time to take seedlings.
Claims (9)
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CN106489386A (en) * | 2016-11-26 | 2017-03-15 | 浙江农林大学 | Coaxial double-rod ejection type eccentric gear non-conical bevel gear planetary system wide-and narrow-row rice seedling throwing mechanism |
CN108142047A (en) * | 2018-01-30 | 2018-06-12 | 中国农业大学 | Tilting telescopic precision seeder |
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CN106489386A (en) * | 2016-11-26 | 2017-03-15 | 浙江农林大学 | Coaxial double-rod ejection type eccentric gear non-conical bevel gear planetary system wide-and narrow-row rice seedling throwing mechanism |
CN106489386B (en) * | 2016-11-26 | 2019-03-08 | 浙江农林大学 | Coaxial double rod ejection type eccentric gear-non-conical bevel gear planetary system wide-and narrow-row rice seedling throwing mechanism |
CN108142047A (en) * | 2018-01-30 | 2018-06-12 | 中国农业大学 | Tilting telescopic precision seeder |
CN108142047B (en) * | 2018-01-30 | 2024-04-26 | 中国农业大学 | Inclined telescopic precision seed sowing device |
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