CN205967761U - Oven robot welding is equipped - Google Patents
Oven robot welding is equipped Download PDFInfo
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- CN205967761U CN205967761U CN201621044846.6U CN201621044846U CN205967761U CN 205967761 U CN205967761 U CN 205967761U CN 201621044846 U CN201621044846 U CN 201621044846U CN 205967761 U CN205967761 U CN 205967761U
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Abstract
The utility model discloses an oven robot welding is equipped. Including robot, PLC controller, video monitoring feedback system, safety arrangement, welding equipment, rotary worktable and demonstrator, the PLC controller is connected with robot, welding equipment, rotary worktable, safety arrangement and video monitoring feedback system and demonstrator to realize the receive feedback signal or send control signal. The utility model has the advantages of the welding performance is reliable, weld quality is good, welding parameter adjustment is convenient, efficient, and there be welding of order in the robot according to the procedure of compiling and editing, improves production efficiency, improved workman's working condition, adopted the robot welding workman just to be used for loading and unloading the oven, kept away from welding arc light, smog and splashed etc. Made the workman disengage out from the manual labor of large intensity, the robot does not have fatigue, and a day can 24 hours continuous production, and it is more obvious that efficiency improves, the production life cycle is clear and definite, controls product output easily.
Description
Technical field
This utility model belongs to robot automatic welding field, more specifically, more particularly, to a kind of oven robot
Welding jig.
Background technology
Automatic robot is come out quite ripe to its technology today, and robot is that typical electromechanical integration high-tech produces
Product, powerful, easy and simple to handle, user is by robot teaching, church's robot welding operation, it has welding performance
Reliable, weldquality is excellent, welding parameter is easy to adjust, efficiency high, flexible the features such as, solderable diversified product,
Scheduling of production can be adjusted flexibly.Produced using robot, product quality can be increased substantially, the competitiveness strengthening enterprise is made
The integrated artistic level of enterprise reaches a new high.
With the raising of living standards of the people, barbecue is increasingly welcomed by the general public, and oven has also gradually come into thousand
The rear kitchen in the family kitchen at ten thousand families and each hotel and restaurant, weekend travelling with people, leisure, etc. various activities breath manner of breathing
Close.The measured oven of matter not only can help people to make the barbecue of delicious food moreover it is possible to improve the comfort level of user.However,
The welding method of conventional barbecue stove is manual welding, not only high labor intensive, and easily quality in use and ask
Topic.
Content of the invention
The purpose of this utility model is to solve above-mentioned problem, provides and can improve weldquality, improve work
The labor condition of people, a kind of oven welding jig improving productivity ratio, controlling product quantity.
This utility model is achieved through the following technical solutions.
This utility model is a kind of oven robot welding equipment, anti-including robot, PLC, video monitor
Feedback system, safety guard, welding equipment, rotary table and demonstrator, described PLC is set with robot, welding
Standby, rotary table, safety guard, video monitor feedback system and demonstrator connect, with realize receiving feedback signal or
Send control signal, wherein：
PLC is configured with and calculates the device processing and adjusting robot motion, and video monitor feedback system can be passed
Defeated signal is analyzed processing, and obtains the fact of oven welding, and according to live state information to described robot and revolution work
Station sends adjust instruction, and robot adjusts attitude with rotary table according to adjust instruction makes robot be in optimal weldering all the time
Connect position；
Welding equipment includes welding gun, wire feeder and the source of welding current, and welding gun is arranged in robot, its with wire feeder and
The source of welding current connects, and the source of welding current is connected with PLC；
Rotary table includes table base, turntable, power source one, power source two, power source three and weld jig, turns
Platform is arranged on and is driven by driving source one on table base, and driving source one and PLC connect through setting program and realize turning
Platform 360 degree of rotations in the horizontal direction, weld jig is arranged on turntable, and weld jig is by power source two driving energy relative to turntable
Up-down adjustment position, by the 360 degree of upsets in a vertical direction of power source three driving energy, power source two and power source three all with PLC
Controller connects, and weld jig can be driven to carry out the upset of multi-angle according to the welding sequence compiled and edited, to meet different welding
Demand.
Preferably, described weld jig includes framing fixture, liftable frame supporter, gyroaxis and oven and fixes
Framework, framing fixture quantity is two, and it is symmetricly set on turntable arranged on left and right sides, and liftable frame supporter quantity is two
Individual, it is connected with framing fixture and is driven by power source two, and gyroaxis is located at and connects therewith between two liftable frame supporter
Connect and rotation is driven by power source three, oven fixed frame is erected on gyroaxis to be driven by gyroaxis and rotates.
Preferably, safety guard includes two sets of picking sensors, is placed in parallel in rotary table both sides, in welding
During, it is responsible for foreign object invasion signal between detection picking sensor, and this signal is fed back to PLC.
Preferably, video monitor feedback system includes high-definition camera, floor light light source and image capturing system, uses
In record welding process, real-time soldering joint automatic tracking.
Preferably, described high-definition camera is the internal CCD video frequency pick-up head installing filter lenss.
Preferably, described robot is fixed on robot base, and it is six-joint robot, from free end to base direction
It is followed successively by T axle, B axle, R axle, U axle, L axle and S axle, welding gun is fixed on T axle.
The utility model has the advantage of,（1）Welding performance is reliable, weldquality is excellent, welding parameter is easy to adjust, effect
Rate is high, flexible the features such as, and this kind of equipment welding function is enriched, can be with welding machine phases such as MAG weldering, MIG weldering, CO2 protection welderings
Mutually arrange in pairs or groups, carry different welding machines according to different demands, to realize different welding functions, can also install many according to demand
Individual rotary table, each rotary table corresponds to a kind of oven of model, and robot is sequential according to the program compiled and edited
Welded, improve production efficiency；（2）Improve the labor condition of workman, be used only to load and unload using robot welding workman
Oven, away from welding arc light, smog and splashing etc., makes workman free from the physical work of big intensity；（3）Improve
Labor productivity, robot does not have fatigue, can continuously produce for 24 hours within one day, in addition answering with high-speed and high-efficiency solder technology
With using robot welding, what efficiency improved becomes apparent from；（4）Production life cycle clearly, is easily controlled product yield.
Brief description
Fig. 1 is this utility model welding jig overall structure diagram.
Fig. 2 is the structural representation of this utility model welding robot.
Fig. 3 is the structural representation of this utility model rotary table.
Fig. 4 is the schematic diagram of welding product of the present utility model.
Each several part in accompanying drawing is entitled：1- rotary table, 2- oven, 3- welding gun, 4- robot, 5- send
Silk mechanism, 6- welding machine electric power, 7-PLC controller, 8- video monitor feedback system, 9- robot base, 10- protects safely
Protection unit, 11-T axle, 12-B axle, 13-R axle, 14-U axle, 15-L axle, 16-S axle, 17- table base, 18- turns
Platform, 19- framing fixture, 20,24- liftable frame supporter, 21,23- gyroaxises, 22- oven fixed frame,
25- weld seam.
Specific embodiment
Below in conjunction with the accompanying drawings this utility model is described in further detail.
As shown in figure 1, this utility model is a kind of oven robot welding equipment, including robot 4, PLC
7th, video monitor feedback system 8, safety guard 10, welding equipment, rotary table 1 and demonstrator, demonstrator is in FIG
Do not draw, described PLC 7 and robot 4, welding equipment, rotary table 1, safety guard 10, video monitor
Feedback system 8 and demonstrator connect, and to realize receiving feedback signal or to send control signal, demonstrator passes through the journey finished
Sequence, is transferred to the actuator of robot 4, needs the oven 2 of welding to be clamped in weld jig, and robot 4 is according to showing
Study course sequence in the presence of PLC 7, by completing the welding of oven 2 with cooperating of rotary table 1, wherein：
PLC 7 is configured with and calculates the device processing and adjusting robot 4 motion, can be to video monitor feedback system
The signal of 8 transmission is analyzed processing, and obtains the fact of oven 2 welding, and and is returned to described robot 4 according to live state information
Revolving worktable 1 sends adjust instruction, and robot 4 adjusts attitude with rotary table 1 according to adjust instruction makes robot 4 locate all the time
In optimum welding position；
Welding equipment includes welding gun 3, wire feeder 5 and the source of welding current 6, and welding gun 3 is arranged in robot 4, itself and wire feed
Mechanism 5 and the source of welding current 6 connect, and the source of welding current 6 is connected with PLC 7, are adjusted in welding process by PLC 7
Parameter transformation, the species of welding equipment can be with MAG weldering, MIG weldering, CO2 protection weldering；
As shown in figure 3, rotary table 1 includes table base 17, turntable 18, power source one, power source two, power source
Three and weld jig, turntable 18 is arranged on and is driven by driving source one on table base 17, and driving source one is with PLC 7 even
Connected setting program and realized turntable 18 360 degree of rotations in the horizontal direction, weld jig was arranged on turntable 18, weld jig
By power source two driving energy relative to turntable 18 up-down adjustment position, by the 360 degree of upsets in a vertical direction of power source three driving energy,
Power source two and power source three are all connected with PLC 7, weld jig can be driven to carry out according to the welding sequence compiled and edited polygonal
The upset of degree, carries out accommodating positioning with the oven for different model, wherein power source one can be motor, power source two
Can be able to be motor for motor or hydraulic cylinder, power source three, because three power sources are the conventional drives of the art
Start section, belong to prior art, do not draw in figure 3.
In the present embodiment, weld jig includes framing fixture 19, liftable frame supporter 20, gyroaxis 20 and burns
Oven fixed frame 22, framing fixture 19 quantity is two, and it is symmetricly set on turntable 18 arranged on left and right sides, liftable frame
Frame bearing 20 quantity is two, and it is connected with framing fixture 19 and drives lifting by power source two, and gyroaxis 21 is located at two
It is attached thereto between liftable frame supporter 20 and is rotated by driving source three, oven fixed frame 22 is erected at energy on gyroaxis 21
Driven by gyroaxis and rotate.
As shown in Fig. 2 in the present embodiment, described robot 4 is fixed on robot base 9, its be compact, quick,
The six-joint robot of light weight, from free end to robot base, 9 directions are followed successively by T axle 11, B axle 12, R axle 13, U axle 14, L axle 15
With S axle 16, welding gun 3 is fixed on T axle 11, six-joint robot can save production cost, consuming little energy, movement velocity fast,
Reduce fault, be readily modified and upgrade, the work space that space reaches maximum is taken up an area with minimum.
In the present embodiment, safety guard 10 includes two sets of picking sensors, is placed in parallel in 1 liang of rotary table
Side, in welding process, is responsible for foreign object invasion signal between detection picking sensor, and this signal is fed back to PLC
7.
In the present embodiment, video monitor feedback system 8 includes high-definition camera, floor light light source and image acquisition
System, for recording welding process, real-time soldering joint automatic tracking is it is preferable that high-definition camera is the internal CCD installing filter lenss
Video frequency pick-up head, this kind of photographic head can filter out multiple veiling glares.
The using method of oven robot welding equipment of the present utility model is as follows：
(1), start oven welding jig, after operator is errorless to various equipment, raw material inspection, press startup by
Button, starts oven welding jig；
(2), oven 2 aligning, operates demonstrator, adjusts robot 4, so that the welding gun 3 of robot 4 is reached and specifies
Position, adjusts rotary table 1, adjusts the weld jig on rotary table 1, so that weld seam 25 position of oven 2 is protected as far as possible
Hold in approximately the same plane；
(3), compile and edit welding procedure, according to the shape of welded oven 2, set optimum path of welding, select in the paths
Suitable point, starts welding order, and carries out starting the arc parameter setting, in welding end point, terminates welding order, concurrently sets receipts
Arc parameter；
(4), simulation welding route and process, the unreasonable parameter of time update；
(5), weld oven 2, repeatedly simulate, confirm that robot 4 moves and no interfere, start welding procedure, to oven
2 carry out all-position welding；
(6), welding completes, and such as need to continue to weld same model oven 2, then only oven 2 need to be fixed to revolution work
In station 1, start welding procedure；
(7), such as need to weld the oven 2 of other models, then repeat step (3) arrives step (5).
Above-described embodiment of the present utility model, does not constitute the restriction to this utility model protection domain, appoints
Where done modification within spiritual principles of the present utility model, equivalent and improvement etc., should be included in this practicality new
Within the claims of type.
Claims (6)
1. a kind of oven robot welding equipment is it is characterised in that include robot, PLC, video monitor feedback system
System, safety guard, welding equipment, rotary table and demonstrator, described PLC and robot, welding equipment, return
Revolving worktable, safety guard, video monitor feedback system and demonstrator connect, to realize receiving feedback signal or to send control
Signal processed, wherein：
PLC is configured with and calculates the device processing and adjusting robot motion；
Welding equipment includes welding gun, wire feeder and the source of welding current, and welding gun is arranged in robot, and it is with wire feeder and power supply
Connect, the source of welding current is connected with PLC；
Rotary table includes table base, turntable, power source one, power source two, power source three and weld jig, and turntable is pacified
It is contained in and is driven by driving source one on table base, driving source one and PLC connect through setting program to be realized turntable and exist
360 degree of rotations in horizontal direction, weld jig is arranged on turntable, and weld jig is upper and lower relative to turntable by power source two driving energy
Adjusting position, by the 360 degree of upsets in a vertical direction of power source three driving energy, power source two and power source three all with PLC control
Device connects.
2. oven robot welding according to claim 1 is equipped it is characterised in that described weld jig includes framework
Fixing device, liftable frame supporter, gyroaxis and oven fixed frame, framing fixture quantity is two, and it is symmetrical
It is arranged on turntable arranged on left and right sides, liftable frame supporter quantity is two, it is connected with framing fixture and is driven by power source two
Dynamic, gyroaxis is located to be attached thereto between two liftable frame supporter and drives rotation, oven fixed frame by power source three
It is erected on gyroaxis to be driven by gyroaxis and rotate.
3. oven robot welding equipment according to claim 1 is it is characterised in that safety guard includes two sets
Picking sensor, is placed in parallel in rotary table both sides, in welding process, is responsible for foreign object between detection picking sensor and enters
Invade signal, and this signal is fed back to PLC.
4. oven robot welding equipment according to claim 1 is it is characterised in that video monitor feedback system includes
High-definition camera, floor light light source and image capturing system, for recording welding process, real-time soldering joint automatic tracking.
5. oven robot welding equipment according to claim 4 is it is characterised in that described high-definition camera is inside
The CCD video frequency pick-up head of filter lenss is installed.
6. oven robot welding according to claim 1 is equipped it is characterised in that described robot is fixed on machine
On people's base, it is six-joint robot, is followed successively by T axle, B axle, R axle, U axle, L axle and S axle, welding gun from free end to base direction
It is fixed on T axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044846.6U CN205967761U (en) | 2016-09-09 | 2016-09-09 | Oven robot welding is equipped |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044846.6U CN205967761U (en) | 2016-09-09 | 2016-09-09 | Oven robot welding is equipped |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205967761U true CN205967761U (en) | 2017-02-22 |
Family
ID=58040027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621044846.6U Active CN205967761U (en) | 2016-09-09 | 2016-09-09 | Oven robot welding is equipped |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205967761U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141381A (en) * | 2016-09-09 | 2016-11-23 | 阳江东华激光智能科技有限公司 | A kind of oven robot welding equipment |
| CN107052501A (en) * | 2017-03-15 | 2017-08-18 | 西安多杰机器人有限公司 | A kind of new six-shaft industrial robot |
-
2016
- 2016-09-09 CN CN201621044846.6U patent/CN205967761U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141381A (en) * | 2016-09-09 | 2016-11-23 | 阳江东华激光智能科技有限公司 | A kind of oven robot welding equipment |
| CN107052501A (en) * | 2017-03-15 | 2017-08-18 | 西安多杰机器人有限公司 | A kind of new six-shaft industrial robot |
| CN107052501B (en) * | 2017-03-15 | 2019-10-22 | 西安多杰机器人有限公司 | A kind of novel six-shaft industrial robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Yangjiang Zhi'an Technology Co.,Ltd. Assignor: YANGJIANG METAL SCISSORS INDUSTRIAL TECHNOLOGY Research Institute|YANGJIANG DONGHUA LASER INTELLIGENT TECHNOLOGY Co.,Ltd. Contract record no.: X2022980019997 Denomination of utility model: Welding equipment for barbecue robot Granted publication date: 20170222 License type: Common License Record date: 20221104 |