CN205852273U - A kind of automobile front axle production line - Google Patents
A kind of automobile front axle production line Download PDFInfo
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- CN205852273U CN205852273U CN201620839331.9U CN201620839331U CN205852273U CN 205852273 U CN205852273 U CN 205852273U CN 201620839331 U CN201620839331 U CN 201620839331U CN 205852273 U CN205852273 U CN 205852273U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 70
- 238000005242 forging Methods 0.000 claims abstract description 32
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 238000012545 processing Methods 0.000 claims abstract description 22
- 230000006698 induction Effects 0.000 claims abstract description 17
- 238000004321 preservation Methods 0.000 claims abstract description 11
- 238000005422 blasting Methods 0.000 claims description 9
- 238000010080 roll forging Methods 0.000 claims description 9
- 238000013528 artificial neural network Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 238000009987 spinning Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 230000007423 decrease Effects 0.000 abstract description 5
- 239000002912 waste gas Substances 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 238000007688 edging Methods 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 208000031481 Pathologic Constriction Diseases 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000001215 vagina Anatomy 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a kind of automobile front axle production line to include: automatic sawing machine, Intelligent medium-frequency induction heating equipment, forging and stamping shaping device, heat treatment intelligence automatic conveying equipment and the closed loop Heat preservation Equipment for Heating Processing set gradually；Workpiece between described automatic sawing machine, Intelligent medium-frequency induction heating equipment and forging and stamping shaping device is transported by intelligent machine human arm.This utility model is by once heating blank workpiece and rapid shaping, simplify procedure of processing, improve the interior tissue uniformity of workpiece, performance indications and machine-shaping rate, reduce energy resource consumption and waste gas discharge, decrease manual physical labor, reduce processing cost.
Description
Technical field
This utility model relates to automobile front shaft forging technical field, particularly relates to a kind of automobile front axle production line.
Background technology
The rotation being to utilize front axle assembly that turns to of automobile completes, and front axle is the critical piece in front axle assembly, except
Bear outside vehicle weight, also subject to caused by the vertical load between ground and vehicle frame, brake force, side force and side force
Moments of flexure etc., are to bear one of bigger important security personnel's part of load on automobile, it is desirable to have higher intensity and fatigue life.Front axle
Complex-shaped, although left and right symmetrical shape, but its cross section big rise and fall, particularly steel plate position, limited block position have deep and narrow
Cross section, these all bring difficulty to Forging Technology.
Traditional forging method is to use heating for multiple times repeatedly forging method, before using heating for multiple times repeatedly forging method to produce
There is the problem that interior tissue is uneven, ratio of briquetting is low, performance indications are low in axle, and workpiece carries out heat treatment, no after air cooling again
Only technique is loaded down with trivial details, and energy consumption is big.
Utility model content
The purpose of this utility model is to provide a kind of automobile front axle production line, to solve asking of above-mentioned prior art existence
Topic, makes blank raw material only need to once heat and fast precise forging forming, and to improve the interior tissue uniformity of workpiece, performance refers to
Mark and machine-shaping rate, reduce energy resource consumption.
For achieving the above object, this utility model provides following scheme: this utility model provides a kind of automobile front axle
Production line, including the automatic sawing machine set gradually, Intelligent medium-frequency induction heating equipment, forging and stamping shaping device, heat treatment intelligence certainly
Dynamic conveying equipment and closed loop Heat preservation Equipment for Heating Processing；Described automatic sawing machine, Intelligent medium-frequency induction heating equipment and forge and press whole
Workpiece between shape equipment is transported by intelligent machine human arm.
Further, described Intelligent medium-frequency induction heating equipment is provided with Double layer thermal insulation structure.
Further, described Intelligent medium-frequency induction heating equipment includes temperature closed loop control based on Fuzzy Neural-network Control
System processed.
Further, described forging and stamping shaping device includes roll forging forcing press and electric screw press, described roll forging pressure
Machine is for carrying out precision form roll forging to workpiece, and described electric screw press is in order to carry out Integral die-forged to workpiece.
Further, also include setting gradually after the closed loop Heat preservation Equipment for Heating Processing of described automobile front axle production line
Hook type shot-blasting machine, magnaflux, hydraulic straightening machine and pneumatic flush coater, described closed loop Heat preservation Equipment for Heating Processing,
Workpiece between hook type shot-blasting machine, magnaflux, hydraulic straightening machine and pneumatic flush coater is transported by intelligent machine human arm.
This utility model achieves techniques below effect relative to prior art: described Intelligent medium-frequency induction heating equipment is adopted
Fuel Heating is replaced, the heat radiation of generation, flue dust, SO when eliminating fuel Heating with sensing heating2Gas discharges the dirt caused
Dye and the blower noise impact on surrounding, disaster hidden-trouble is also controlled.Forging and stamping shaping device utilizes precision die
Realize quick forging forming, more energy-conserving and environment-protective, improve the interior tissue uniformity of workpiece, performance indications and machine-shaping rate.
Use intelligent machine human arm to realize each work step material fast transfer, solve traditional artificial loading with spending slow, workman's work
The problem that intensity is big and production efficiency is low.Use heat treatment intelligence automatic conveying equipment that workpiece is carried out automatic transport, heat treatment
Whole-course automation, travelling speed intelligent control, production efficiency is substantially improved.Intelligent closed-loop Heat preservation Equipment for Heating Processing utilizes forging
Part waste heat continues heating and carries out heat treatment, compares traditional handicraft and no longer uses the technique of air cooling after-baking, saves the energy, subtract
The short process-cycle, decrease the transhipment of material, energy-conservation more than 30%.This utility model is by once heating blank workpiece also
Rapid shaping, simplifies procedure of processing, improves the interior tissue uniformity of workpiece, performance indications and machine-shaping rate, reduces
Energy resource consumption and waste gas discharge, decrease manual physical labor, reduce processing cost.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment
The accompanying drawing used required in is briefly described, it should be apparent that, the accompanying drawing in describing below is the most of the present utility model
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to
These accompanying drawings obtain other accompanying drawing.
Fig. 1 is a kind of automobile front axle production line structural representation disclosed in this utility model；
Fig. 2 is another kind of automobile front axle production line structural representation disclosed in this utility model；
Fig. 3 is the processing method process chart of a kind of automobile front axle disclosed in this utility model；
Wherein, 1 is automatic sawing machine, and 2 is intelligent machine human arm, and 3 is Intelligent medium-frequency induction heating equipment, and 4 is whole for forging and stamping
Shape equipment, 5 is roll forging forcing press, and 6 is electric screw press, and 7 is heat treatment intelligence automatic conveying equipment, and 8 are incubated for closed loop
Heating Equipment for Heating Processing, 9 is hook type shot-blasting machine, and 10 is magnaflux, and 11 is hydraulic straightening machine, and 12 is pneumatic spray application machine.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under making creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
The purpose of this utility model is to provide a kind of automobile front axle production line, to solve asking of above-mentioned prior art existence
Topic, makes blank raw material only need to once heat and fast precise forging forming, and to improve the interior tissue uniformity of workpiece, performance refers to
Mark and machine-shaping rate, reduce energy resource consumption.
Understandable for enabling above-mentioned purpose of the present utility model, feature and advantage to become apparent from, below in conjunction with the accompanying drawings and tool
This utility model is described in further detail by body embodiment.
Embodiment 1: as it is shown in figure 1, this utility model provides a kind of automobile front axle production line, automatic including set gradually
Sawing machine 1, Intelligent medium-frequency induction heating equipment 2, forging and stamping shaping device 4, heat treatment intelligence automatic conveying equipment 7 and closed loop insulation add
Hot Equipment for Heating Processing 8；Described automatic sawing machine 1, Intelligent medium-frequency induction heating equipment 2 and forging and stamping shaping device 4 between workpiece by
Intelligent machine human arm 2 is transported.
Embodiment 2: as the further improvement of a kind of automobile front axle production line to embodiment 1, described Intelligent medium-frequency sense
Firing equipment 2 is answered to be provided with Double layer thermal insulation structure.Described Intelligent medium-frequency induction heating equipment 2 includes based on fuzzy neural network
The Cryocooler Temperature Closed Loop Control System controlled.Described Intelligent medium-frequency induction heating equipment 2 uses based on Fuzzy Neural-network Control technology
Cryocooler Temperature Closed Loop Control System, compare the control methods such as traditional PID, have that temperature control precision is high, highly reliable, add thermal effect
The advantages such as rate is high, speed is fast, need not preheat, it is also possible to shorten non-cutting time, improve production efficiency 1.6 times, simultaneously utilization of energy
Rate is high, reduces energy resource consumption, without any pollution.Described forging and stamping shaping device 4 includes roll forging forcing press 5 and electric screw press
6, described roll forging forcing press 5 is for carrying out precision form roll forging to workpiece, and described electric screw press 6 is in order to carry out workpiece
Integral die-forged.
Embodiment 3: as in figure 2 it is shown, as the further improvement of a kind of automobile front axle production line to embodiment 1, described
Hook type shot-blasting machine 9, the magnetic powder set gradually also is included after the closed loop Heat preservation Equipment for Heating Processing 8 of automobile front axle production line
Defectoscope 10, hydraulic straightening machine 11 and pneumatic flush coater 12, described closed loop Heat preservation Equipment for Heating Processing 8, hook type shot-blasting machine
9, the workpiece between magnaflux 10, hydraulic straightening machine 11 and pneumatic flush coater 12 is transported by intelligent machine human arm 2.
This utility model additionally provides the processing method of a kind of automobile front axle, as it is shown on figure 3, the method includes walking as follows
Rapid: blanking, heating, edging, press-bending, blocking, finish-forging, trimming, correction, heat treatment, ball blast, flaw detection, alignment and spray paint；It is specially
Raw material is transported to automatic sawing machine 1 and cuts into the blank workpiece of default size；Intelligent machine human arm 2 will cutting after described in
Blank workpiece is delivered to Intelligent medium-frequency induction heating equipment 2 and is heated to 1100～1200 DEG C；After intelligent machine human arm 2 will heat
Described blank workpiece be delivered to forge and press shaping device 4 carry out edging, press-bending, blocking, finish-forging, trimming and correction, wherein finish-forging
Time workpiece temperature be 750～850 DEG C；Workpiece after forging and stamping shaping device 4 is processed by heat treatment intelligence automatic conveying equipment 7 is defeated
Deliver to closed loop Heat preservation Equipment for Heating Processing 8, workpiece is heated and heat treatment on the basis of workpiece waste heat supply temperature, heat treatment
The transporting velocity of workpiece can be adjusted by intelligence conveying equipment, it is ensured that workpiece arrives closed loop Heat preservation in the temperature of design
Equipment for Heating Processing 8.Described edging be will heating after blank work pieces process be the workpiece with certain shape of cross section；Described pressure
Curved be by edging after workpiece bend out certain angle at axial direction；Described blocking and finish-forging will bend after workpiece according to
Mold shape forges required shape；Described trimming is the cutting burrs produced by workpiece after finish-forging；Described correction is to cut
Behind limit, the shape of workpiece processes, and makes the workpiece after correction meet design requirement.Described Intelligent medium-frequency induction heating equipment 2 leads to
The alternating magnetic field crossing induction apparatus generation produces faradic current, and then heating blank workpiece in blank workpiece.Intelligent machine staff
Workpiece after heat treatment is delivered to hook type shot-blasting machine 9 and carries out Shot Blasting by arm 2, removes surface scale；Intelligent robot
Workpiece after ball blast is delivered to magnaflux 10 and detects a flaw by arm 2, detecting whether surface of the work exists crackle, splitting if having
Stricture of vagina, then be labeled as waste product；If flawless, then carry out subsequent step；Ensure the crudy of workpiece；Intelligent machine human arm 2 will
Being delivered to hydraulic straightening machine 11 through qualified workpiece of detecting a flaw and carry out alignment, whether verification workpiece size meets design requirement；Intelligence
Workpiece after alignment is delivered to pneumatic spray application machine 12 and sprays paint by energy robot arm 2, and pneumatic spray application machine 12 is by uniform for paint
Be sprayed on surface of the work, it is ensured that workpiece has good antiseptic property.Described heating steps is by described blank workpiece heat extremely
1180 DEG C, in described finish-forging step, the temperature of workpiece is 800 DEG C, further ensures that interior tissue uniformity and the mechanical property of workpiece
Energy.
This utility model achieves techniques below effect relative to prior art: described Intelligent medium-frequency induction heating equipment 2
Sensing heating is used to replace fuel Heating, the heat radiation of generation, flue dust, SO when eliminating fuel Heating2Gas discharge causes
Polluting and the blower noise impact on surrounding, disaster hidden-trouble is also controlled.Forging and stamping shaping device 4 utilizes accurate mould
Tool realizes quick forging forming, more energy-conserving and environment-protective, improves interior tissue uniformity, performance indications and the machine-shaping of workpiece
Rate.Use intelligent machine human arm 2 to realize each work step material fast transfer, solve traditional artificial loading with spending slow, workman
The problem that labor intensity is big and production efficiency is low.Use heat treatment intelligence automatic conveying equipment 7 that workpiece is carried out automatic transport, heat
Processing whole-course automation, travelling speed intelligent control, production efficiency is substantially improved.Intelligent closed-loop Heat preservation Equipment for Heating Processing 8
Utilize forging waste heat to continue heating and carry out heat treatment, compare traditional handicraft and no longer use the technique of air cooling after-baking, save
The energy, has shortened the process-cycle, decreases the transhipment of material, and energy-conservation more than 30%.This utility model is by by blank workpiece one
Secondary heating rapid shaping, simplify procedure of processing, improves interior tissue uniformity, performance indications and the machine-shaping of workpiece
Rate, reduces energy resource consumption and waste gas discharge, decreases manual physical labor, reduce processing cost.
In this specification, each embodiment uses the mode gone forward one by one to describe, and what each embodiment stressed is and other
The difference of embodiment, between each embodiment, identical similar portion sees mutually.For system disclosed in embodiment
For, owing to it corresponds to the method disclosed in Example, so describe is fairly simple, relevant part sees method part and says
Bright.
This specification applies specific case principle of the present utility model and embodiment are set forth, above reality
The explanation executing example is only intended to help to understand method of the present utility model and core concept thereof；General simultaneously for this area
Technical staff, according to thought of the present utility model, the most all will change.To sum up institute
Stating, this specification content should not be construed as restriction of the present utility model.
Claims (5)
1. an automobile front axle production line, it is characterised in that: include that the sensing heating of the automatic sawing machine set gradually, Intelligent medium-frequency sets
Standby, forging and stamping shaping device, heat treatment intelligence automatic conveying equipment and closed loop Heat preservation Equipment for Heating Processing；Described automatic sawing machine,
Workpiece between Intelligent medium-frequency induction heating equipment and forging and stamping shaping device is transported by intelligent machine human arm.
A kind of automobile front axle production line the most according to claim 1, it is characterised in that: the sensing heating of described Intelligent medium-frequency sets
For being provided with Double layer thermal insulation structure.
A kind of automobile front axle production line the most according to claim 1, it is characterised in that: the sensing heating of described Intelligent medium-frequency sets
For including Cryocooler Temperature Closed Loop Control System based on Fuzzy Neural-network Control.
A kind of automobile front axle production line the most according to claim 1, it is characterised in that: described forging and stamping shaping device includes roller
Forging force machine and electric screw press, described roll forging forcing press for carrying out precision form roll forging, described electronic spiral shell to workpiece
Spinning force machine is in order to carry out Integral die-forged to workpiece.
A kind of automobile front axle production line the most according to claim 1, it is characterised in that: also include that being successively set on closed loop protects
Hook type shot-blasting machine, magnaflux, hydraulic straightening machine and pneumatic flush coater after temperature heating Equipment for Heating Processing, described closed loop is protected
Temperature heating Equipment for Heating Processing, hook type shot-blasting machine, magnaflux, workpiece between hydraulic straightening machine and pneumatic flush coater are by intelligence
Can robot arm transport.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620839331.9U CN205852273U (en) | 2016-08-04 | 2016-08-04 | A kind of automobile front axle production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620839331.9U CN205852273U (en) | 2016-08-04 | 2016-08-04 | A kind of automobile front axle production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205852273U true CN205852273U (en) | 2017-01-04 |
Family
ID=57656731
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620839331.9U Active CN205852273U (en) | 2016-08-04 | 2016-08-04 | A kind of automobile front axle production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205852273U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110343831A (en) * | 2019-07-25 | 2019-10-18 | 齐鲁理工学院 | A kind of energy-saving production line suitable for hot-working industry |
| CN110806736A (en) * | 2019-11-19 | 2020-02-18 | 北京工业大学 | Method for detecting quality information of forge pieces of die forging forming intelligent manufacturing production line |
-
2016
- 2016-08-04 CN CN201620839331.9U patent/CN205852273U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110343831A (en) * | 2019-07-25 | 2019-10-18 | 齐鲁理工学院 | A kind of energy-saving production line suitable for hot-working industry |
| CN110806736A (en) * | 2019-11-19 | 2020-02-18 | 北京工业大学 | Method for detecting quality information of forge pieces of die forging forming intelligent manufacturing production line |
| CN110806736B (en) * | 2019-11-19 | 2021-10-15 | 北京工业大学 | Method for detecting quality information of forge pieces of die forging forming intelligent manufacturing production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automobile front axle production line and processing method Effective date of registration: 20190430 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: SHAANXI AOBANG FORGING Co.,Ltd. Registration number: 2019610000085 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 725000 Guyan Industrial Park, Chengguan Town, Shiquan County, Ankang City, Shaanxi Province Patentee after: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Address before: Gu Yan Industrial Park of Shaanxi City, Shiquan County Health 725000 Patentee before: SHAANXI AOBANG FORGING Co.,Ltd. |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20200427 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: SHAANXI AOBANG FORGING Co.,Ltd. Registration number: 2019610000085 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automobile front axle production line and processing method Effective date of registration: 20200526 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2020980002490 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210927 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2020980002490 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automobile front axle production line Effective date of registration: 20210929 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2021980010224 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220920 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2021980010224 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automobile front axle production line Effective date of registration: 20220926 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2022980016484 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231013 Granted publication date: 20170104 Pledgee: Shaanxi Shiquan Rural Commercial Bank Co.,Ltd. Pledgor: Shaanxi Aobang Heavy Industry Group Co.,Ltd. Registration number: Y2022980016484 |