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CN205676168U - A kind of carburizing reagent system of injection reactor and nano-calcium carbonate - Google Patents

A kind of carburizing reagent system of injection reactor and nano-calcium carbonate Download PDF

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Publication number
CN205676168U
CN205676168U CN201620476677.7U CN201620476677U CN205676168U CN 205676168 U CN205676168 U CN 205676168U CN 201620476677 U CN201620476677 U CN 201620476677U CN 205676168 U CN205676168 U CN 205676168U
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CN
China
Prior art keywords
receiving chamber
carbonization
injection reactor
tower
connecting tube
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620476677.7U
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Chinese (zh)
Inventor
杨光贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Pingnan County Hengxiang Calcium Carbonate Co Ltd
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Guangxi Pingnan County Hengxiang Calcium Carbonate Co Ltd
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Priority to CN201620476677.7U priority Critical patent/CN205676168U/en
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Publication of CN205676168U publication Critical patent/CN205676168U/en
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Abstract

The open a kind of injection reactor of this utility model, including receiving chamber, trunnion, diffuser casing, connecting tube, liquid spraying outlet, the top of described receiving chamber is provided with feed tube, the sidewall of receiving chamber is provided with air inlet pipe, the bottom of described receiving chamber is connected with the upper end of trunnion, the lower end of described trunnion is connected with the upper end of diffuser casing, and the lower end of described diffuser casing is connected with the upper end of connecting tube, and the lower end of described connecting tube is provided with liquid spraying outlet.This utility model is also disclosed the carburizing reagent system of a kind of nano-calcium carbonate, applies described injection reactor, also includes carbonation reaction tower, carbonization tempering tower, kiln gas surge tank.This utility model serialization degree is high, and response speed is fast, reduces energy consumption, reduces the investment of the main equipments such as air compressor machine, is particularly suitable for the synthesis of the nano-calcium carbonate of narrow particle size distribution.

Description

A kind of carburizing reagent system of injection reactor and nano-calcium carbonate
Technical field
This utility model belongs to chemical reaction device field, a kind of injection reactor and the carbonization of nano-calcium carbonate Response system.
Background technology
Nano-calcium carbonate is a kind of novel Inorganic Non-metallic Materials, is widely used in plastics, rubber, papermaking, automobile painting Material, ink, fluid sealant, food, medicine and other fields.China has abundant Calcium Carbonate resource, has more than ten nano-calcium carbonate raw Produce producer, nano-calcium carbonate can be produced per year more than 500,000 tons.
One of core technology that winnofil (including nano-calcium carbonate and precipitated calcium carbonate) produces is carburizing reagent skill Art and equipment, current domestic carbonization method has: 1, interval bubbling carbonation method, owing to carbonization is uneven, substantially can not produce and receive Rice calcium carbonate, can only produce precipitated calcium carbonate;2, intermittent stirring formula carbonizatin method is the production method that current domestic employing is most, but Being owing to agitator is under powerful air pressure promotes, be often easily damaged, maintenance capacity is big;3, high-gravity carbonation method can produce height The product of quality, but production capacity is little, and production cost is big, troublesome poeration;4, the equipment investment of multi-stage spray carbonizatin method is relatively big, Shower nozzle easily blocks, and technology is more complicated, and operation easier is big, is not suitable for industrialized production;5, film disperses setting of micro-structured reactor Standby complicated, yield is little, and production cost is high, the problem of industrialized production difficulty;6, injection carbonization, such as Chinese patent CN203247106U " produces nano-calcium carbonate rotary-jet carbonizing plant ", also rests on experimental stage, is not carried out industry Metaplasia is produced.
Research has small investment, easily operated, produces high-performance nano calcium carbonate kind, and the resource giving full play to China is excellent Gesture, improves the nano-calcium carbonate production technology level of China, has great importance.
Summary of the invention
The problem existed for prior art, this utility model provides a kind of injection reactor and the carbonization of nano-calcium carbonate Response system, serialization degree is high, and response speed is fast, reduces energy consumption, reduces the investment of the main equipments such as air compressor machine, particularly suitable Synthesis in the nano-calcium carbonate of narrow particle size distribution.
For achieving the above object, the technical solution of the utility model is as follows:
Injection reactor of the present utility model, including receiving chamber, trunnion, diffuser casing, connecting tube, liquid spraying outlet, described The top of receiving chamber be provided with feed tube, the sidewall of receiving chamber is provided with air inlet pipe, and the bottom of described receiving chamber is upper with trunnion End connects, and the lower end of described trunnion is connected with the upper end of diffuser casing, and the lower end of described diffuser casing connects with the upper end of connecting tube Connecing, the lower end of described connecting tube is provided with liquid spraying outlet.
Described feed tube is circular arc pipe, and by the top phase curving of receiving chamber, its mouth of pipe is downward.
It is provided with nozzle in described receiving chamber, nozzle arranges needle valve.
Described nozzle is up big and down small inverted cone-shaped structure.
Described diffuser casing is up-small and down-big pyramidal structure.
Also include that the bottom of connecting tube is located at by static mixer, described static mixer.
The flight group that many groups are vertical it is provided with in described static mixer.
The carburizing reagent system of nano-calcium carbonate of the present utility model, applies described injection reactor, also includes carbon Change reaction tower, carbonization tempering tower, kiln gas surge tank, the bottom of described carbonization tempering tower after circular response pump with feed tube Connection, the sidewall upper of described carbonation reaction tower is provided with inverted "L" shaped overflow pipe, including top margin and side, the top of overflow pipe The upper portion side wall from carbonization tempering tower of limit level passes, and stretches in carbonization tempering tower, and side extends to carbonization straight down and delays Rush the medium position of tower;The middle part of described kiln gas surge tank is connected with air inlet pipe;Described connecting tube is from carbonation reaction tower Top passes, and stretches in carbonation reaction tower, and its liquid spraying outlet is close to the bottom of carbonation reaction tower;Described liquid spraying outlet and The mouth of pipe of overflow pipe is horn-like.
The top of described carbonization tempering tower arranges blow-down pipe.
Also include that blower fan, described blower fan connect with kiln gas surge tank, gas pressure is provided in kiln gas surge tank.
Work process of the present utility model is as follows:
Ca(OH)2Slurry first sends to receiving chamber, then with kiln gas (containing CO by circulating pump2Concentration is generally 20-38%) group Becoming reaction mass together to enter nozzle, the size of jet is adjusted by needle valve, to reach pressure and flow Balance.Reaction mass passes through nozzle, enters trunnion, forms high-speed jet, produces powerful negative pressure in trunnion simultaneously, and material enters Entering diffuser casing, larynx overpressure reduces, and forms vacuum, is sucked by a large amount of kiln gas, at powerful negative pressure and the common work of high-speed jet Under with, carry out reaction mass shearing, pulverize, emulsifying, make kiln gas bulb diameter significantly reduce, bubbles number sharply increases, and increases The big specific surface area of bubble, greatly reduce resistance to mass tranfer, accelerate kiln gas and Ca (OH)2Response speed.Material enters and expands Dissipate the laggard single step reaction in room, the most fully reacted by the static mixer of connecting tube afterbody.
Ca(OH)2Starch from carbonization tempering tower, the Ca (OH) in carbonization tempering tower2Slurry is by circular response pumped, Jing Guoguan Road enters at a high speed receiving chamber from feed tube;Kiln gas is connected from kiln gas surge tank, kiln gas surge tank with air inlet pipe, and kiln gas passes through wind Machine air blast purification enters receiving chamber from air inlet pipe, with Ca (OH)2Slurry converges, and enters trunnion by nozzle, through diffuser casing, connecting tube Arriving batch reactor, in batch reactor after reaction, enter carbonation reaction tower through liquid spraying outlet, reaction mass is sprayed on carbon Changing bottom reaction tower, the most acutely high efficient mixed, completes carburizing reagent.Owing to carbonation reaction tower is to seal, when serosity is full, many Remaining kiln gas tail gas and Ca (OH)2Mixture be pressed onto in carbonization tempering tower by overflow pipe, do not have absorb kiln gas then pass through Blow-down pipe is discharged.
Circulate operation and so forth, until PH=7-7.5, reach technological requirement, stop circular response pump and blower fan, open The bottom valve plasma discharge of carbonation reaction tower and carbonization tempering tower.
The beneficial effects of the utility model are as follows:
1, this utility model uses injection asher, based on venturi operation principle, with the Ca in technological process (OH)2Slurry is dynamic medium, makes the ejection at a high speed at nozzle of circulation slurry body, and entrance produces vacuum, utilizes vacuum to take out shaft kiln clean The CO changed2Carry out carburizing reagent, the size of the nozzle of this reactor, can be regulated by needle valve, reactant liquor atomizing effect is good, Considerably increase gas liquid interfacial area, add CO2Absorptance;Injection reactor end is equipped with static mixer, static mixed Clutch is by the unit of several flight assembly weldings being assembled with left and right torsion, and mixed performance is excellent, and mixing intensity is high, increases Absorbance, enhances CO2Mass-transfer efficiency, improve kiln gas utilization rate;Gas-liquid-solid three-phase height mixes, and solves tradition carbonization It is slow to there is mass transfer in method, and the shortcoming that contacting efficiency is low shortens the response time.
2, this utility model can insert carbonation reaction tower and the height of overflow pipe insertion carbonization tempering tower by injection reactor Degree, regulation carbonization time pressure size because carburizing reagent be have pressure in the case of carry out, make CO2Dissolving in the liquid phase Speed increases, so response speed is fast, shortens the response time, improves production efficiency, and beneficially product pellet uniformly refines, Power saving 30~50%, energy consumption is low, it is easy to operates and controls, and easily generates thin nano-calcium carbonate.
3, kiln gas is delivered in kiln gas surge tank by this utility model roots blower, utilizes vacuum self-priming kiln gas carbonizer Skill, saves the cost of investment of compressor, utilizes circulation pumping slurry, forces outer circulation, and in injection reactor, liquid falls and produces Negative pressure, self-priming kiln gas carries out carbonization, eliminates air compressor machine, makes equipment simplify, and reduces maintenance capacity, is conducive to industry life of maximizing Produce.
4, this utility model once can be with carbonization 30-80m3Ca (OH)2Raw slurry, with a tradition carburizing reagent of carbonization 10-20m3Ca (OH)2Raw slurry is compared, and improves plant capacity, it is achieved that low energy consumption and high benefit, and the response time shortens About 30-50%, the volume productivity effect of nano-calcium carbonate improves 50%, can make CO2Absorbance improve more than 20%.
Accompanying drawing explanation
Fig. 1 is this utility model injection reactor structural representation
Fig. 2 is the structural representation of the carburizing reagent system of this utility model nano-calcium carbonate
Fig. 3 is local structural graph of the present utility model
In figure, each sequence number and title are as follows:
1-receiving chamber;2-trunnion;3-diffuser casing;4-connecting tube;5-liquid spraying outlet;6-static mixer;7-carbonization is anti- Answer tower;8-carbonization tempering tower;9-kiln gas surge tank;
11-feed tube;12-air inlet pipe;13-nozzle;14-needle valve;
21-circular response pump;22-overflow pipe;23-top margin;24-side;25-blow-down pipe;26-blower fan.
Detailed description of the invention
By specific embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.
Embodiment 1
As it is shown in figure 1, injection reactor of the present utility model, including receiving chamber 1, trunnion 2, diffuser casing 3, connecting tube 4, liquid Body ejiction opening 5, the top of described receiving chamber 1 is provided with feed tube 11, and the sidewall of receiving chamber 1 is provided with air inlet pipe 12, and described connects Being connected with the upper end of trunnion 2 by the bottom of room 1, the lower end of described trunnion 2 is connected with the upper end of diffuser casing 3, described diffusion The lower end of room 3 is connected with the upper end of connecting tube 4, and the lower end of described connecting tube 4 is provided with liquid spraying outlet 5.
Described feed tube 11 is circular arc pipe, and by the top phase curving of receiving chamber 1, its mouth of pipe is downward.
It is provided with nozzle 13 in described receiving chamber 1, nozzle 13 arranges needle valve 14.
Described nozzle 13 is up big and down small inverted cone-shaped structure.
Described diffuser casing 3 is up-small and down-big pyramidal structure.
Also include that the bottom of connecting tube 4 is located at by static mixer 6, described static mixer 6.
The flight group that many groups are vertical it is provided with in described static mixer 6.
The carburizing reagent system of nano-calcium carbonate of the present utility model, applies described injection reactor, also includes carbon Change reaction tower 7, carbonization tempering tower 8, kiln gas surge tank 9, the bottom of described carbonization tempering tower 8 after circular response pump 21 with Feed tube 11 connects, and the sidewall upper of described carbonation reaction tower 7 is provided with inverted "L" shaped overflow pipe 22, including top margin 23 and side Limit 24, the upper portion side wall from carbonization tempering tower 8 of top margin 23 level of overflow pipe 22 passes, and stretches in carbonization tempering tower 8, side 24 medium positions extending to carbonization tempering tower 8 straight down;The middle part of described kiln gas surge tank 9 is connected with air inlet pipe 12; Described connecting tube 4 passes from the top of carbonation reaction tower 7, stretches in carbonation reaction tower 7, and its liquid spraying outlet 5 is close to carbonization The bottom of reaction tower 7;Described liquid spraying outlet 5 and the mouth of pipe of overflow pipe 22 are horn-like.
The top of described carbonization tempering tower 8 arranges blow-down pipe 25.
Also include that blower fan 26, described blower fan 26 connect with kiln gas surge tank 9, gas pressure is provided in kiln gas surge tank 9 Power.
Work process of the present utility model is as follows:
Ca(OH)2Slurry first passes through circulating pump and first delivers to receiving chamber 1, then together enters spray with kiln gas anabolic reaction material Mouth 13, the size of jet is adjusted by needle valve 14, to reach the balance of pressure and flow.Reaction mass passes through Nozzle 13, enters trunnion 2, forms high-speed jet, produces powerful negative pressure in trunnion 2 simultaneously, after material enters diffuser casing 3, In trunnion 2, pressure reduces, and forms vacuum, is sucked by a large amount of kiln gas, under the common effect of powerful negative pressure and high-speed jet, and will be anti- Answer material to carry out shearing, pulverize, emulsifying, make kiln gas bulb diameter significantly reduce, bubbles number sharply increases, and increases bubble Specific surface area, greatly reduce resistance to mass tranfer, accelerate kiln gas and Ca (OH)2Response speed.Material enters diffuser casing 3 laggard Step reaction, is the most fully reacted by the static mixer 6 of connecting tube afterbody.
Ca(OH)2Starch from carbonization tempering tower 9, the Ca (OH) in carbonization tempering tower 92Slurry is extracted out by circular response pump 21, warp Piping enters at a high speed receiving chamber 1 from feed tube 11;Kiln gas is from kiln gas surge tank 9, kiln gas surge tank 9 and air inlet pipe 12 phase Even, kiln gas enters receiving chamber 1 from air inlet pipe 12, with Ca (OH) by blower fan 26 air blast purification2Slurry converges, and is entered by nozzle 13 Trunnion 2, arrives batch reactor 6 through diffuser casing 3, connecting tube 4, in batch reactor 6 after reaction, enters through liquid spraying outlet 5 Entering carbonation reaction tower 7, reaction mass is sprayed on bottom carbonation reaction tower 7, and the most acutely high efficient mixed, completes carburizing reagent.Due to Carbonation reaction tower 7 is to seal, when serosity is full, and unnecessary kiln gas tail gas and Ca (OH)2Mixture be pressed onto by overflow pipe 22 In carbonization tempering tower 8, the kiln gas absorbed is not had then to be discharged by blow-down pipe 25.
Circulate operation and so forth, until PH=7-7.5, reach technological requirement, stop circular response pump 21 and blower fan 26, Open the bottom valve plasma discharge of carbonation reaction tower 7 and carbonization tempering tower 8.

Claims (10)

1. an injection reactor, including receiving chamber (1), trunnion (2), diffuser casing (3), connecting tube (4), liquid spraying outlet (5), It is characterized in that:
The top of described receiving chamber (1) is provided with feed tube (11), and the sidewall of receiving chamber (1) is provided with air inlet pipe (12), described The bottom of receiving chamber (1) is connected with the upper end of trunnion (2), and the lower end of described trunnion (2) is connected with the upper end of diffuser casing (3), The lower end of described diffuser casing (3) is connected with the upper end of connecting tube (4), and the lower end of described connecting tube (4) is provided with liquid ejection Mouth (5).
Injection reactor the most according to claim 1, it is characterised in that: described feed tube (11) is circular arc pipe, by The top phase curving of receiving chamber (1), its mouth of pipe is downward.
Injection reactor the most according to claim 1, it is characterised in that: it is provided with nozzle (13) in described receiving chamber (1), Needle valve (14) is set on nozzle (13).
Injection reactor the most according to claim 3, it is characterised in that: described nozzle (13) is up big and down small back taper Shape structure.
Injection reactor the most according to claim 1, it is characterised in that: described diffuser casing (3) is up-small and down-big cone Shape structure.
Injection reactor the most according to claim 1, it is characterised in that: also include static mixer (6), described static state The bottom of connecting tube (4) is located at by blender (6).
Injection reactor the most according to claim 6, it is characterised in that: it is provided with many groups in described static mixer (6) Vertical flight group.
8. a carburizing reagent system for nano-calcium carbonate, applies injection reactor as claimed in claim 1, and its feature exists In: also include carbonation reaction tower (7), carbonization tempering tower (8), kiln gas surge tank (9), the bottom of described carbonization tempering tower (8) Connecting with feed tube (11) after circular response pump (21), the sidewall upper of described carbonation reaction tower (7) is provided with inverted "L" shaped Overflow pipe (22), including top margin (23) and side (24), top margin (23) level of overflow pipe (22) from carbonization tempering tower (8) Upper portion side wall pass, stretch in carbonization tempering tower (8), side (24) extends to the middle part of carbonization tempering tower (8) straight down Position;The middle part of described kiln gas surge tank (9) is connected with air inlet pipe (12);Described connecting tube (4) is from carbonation reaction tower (7) Top pass, stretch in carbonation reaction tower (7), its liquid spraying outlet (5) is close to the bottom of carbonation reaction tower (7);Described The mouth of pipe of liquid spraying outlet (5) and overflow pipe (22) is horn-like.
The carburizing reagent system of nano-calcium carbonate the most according to claim 8, it is characterised in that: described carbonization tempering tower (8) top arranges blow-down pipe (25).
The carburizing reagent system of nano-calcium carbonate the most according to claim 8, it is characterised in that: also include blower fan (26), Described blower fan (26) connects with kiln gas surge tank (9), provides gas pressure in kiln gas surge tank (9).
CN201620476677.7U 2016-05-24 2016-05-24 A kind of carburizing reagent system of injection reactor and nano-calcium carbonate Expired - Fee Related CN205676168U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109592702A (en) * 2018-12-29 2019-04-09 福建贝思科电子材料股份有限公司 A kind of nano-scale carbon hydrochlorate and preparation method thereof
CN115092950A (en) * 2022-08-01 2022-09-23 中国铝业股份有限公司 Method for recycling papermaking white mud

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109592702A (en) * 2018-12-29 2019-04-09 福建贝思科电子材料股份有限公司 A kind of nano-scale carbon hydrochlorate and preparation method thereof
CN115092950A (en) * 2022-08-01 2022-09-23 中国铝业股份有限公司 Method for recycling papermaking white mud

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161109

Termination date: 20200524