CN205629643U - Be used for two -sided fashioned pressure frame of submerged arc welding one side welding - Google Patents
Be used for two -sided fashioned pressure frame of submerged arc welding one side welding Download PDFInfo
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- CN205629643U CN205629643U CN201620452096.XU CN201620452096U CN205629643U CN 205629643 U CN205629643 U CN 205629643U CN 201620452096 U CN201620452096 U CN 201620452096U CN 205629643 U CN205629643 U CN 205629643U
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Abstract
The utility model provides a be used for two -sided fashioned pressure frame of submerged arc welding one side welding, this pressure frame includes: be used for carrying the conveying system of welding panel, conveying system includes feeding carriage, ejection of compact carriage, transmission, support the supporting platform of welding panel when being used for welding, supporting platform lies in between feeding carriage and the ejection of compact carriage, a top for welding the time compress tightly the clamp plate crossbeam structure of welding panel, clamp plate crossbeam structure lies in supporting platform. use the utility model discloses a be used for two -sided fashioned pressure frame of submerged arc welding one side welding compares in the traditional construction method of shipbuilding trade submerged arc welding, because the two -sided shaping of one side welding, welding efficiency is showing and improves, and weld forming is pleasing to the eye. The work progress has reduced that panel repeats the handling, stands up, the equal process of rod, reduces intensity of labour, and construction environment and security improve.
Description
Technical field
This utility model relates to shipbuilding frock field, particularly relates to a kind of submerged-arc welding ceramic substrate welding single face welding and double face shaping pressure frame frock.
Background technology
In shipbuilding industry, along with the development of solder technology, the application in abutment joint welds of the single face welding and double face shaping technology is more and more extensive.Single face welding and double face shaping weldering is to utilize larger current, by through welding of weldment, makes fusing metal by means of the cooled and solidified that sets off of liner, thus reaches once to weld the purpose of two-sides forming.Submerged-arc welding has a wide range of applications, conventional jigsaw submerged arc welding carriage construction process is first to complete sheet material according to drawing on platform, carry out assembling tack welding to jigsaw plate seam, crane handling foundary weight is used to compress sheet material abutment joint side, after first having welded one side, then foundary weight is hung sheet material, sheet material is stood up, according to technique, use carbon arc air gouging back chipping, output groove, ferrum slag around polishing abutment joint, the impurity such as rust, foundary weight is hoisted to sheet material abutment joint side, compress the sheet material of abutment joint periphery, then the welding in this face is completed, after having welded, after hanging foundary weight, sheet deformation is bigger, it is generally required to use rod bed to carry out the flat rectification of rod, and work progress adds lifting, handling, the operation such as stand up, efficiency of construction does not significantly improve, and lifting, handling, the operation such as stand up and bring certain potential safety hazard.And carbon arc air gouging construction environment is severe, flue dust and the harmful gas of generation are bigger to the actual bodily harm of workmen.
Summary of the invention
The technical problems to be solved in the utility model, it is for complex procedures, problem that welding efficiency is the highest during tradition submerged-arc welding construction, a kind of pressure frame for submerged-arc welding single face welding and double face shaping is provided, reaches to improve welding procedure efficiency, it is ensured that the purpose of Product jointing quality.
To achieve these goals, this utility model provides a kind of pressure frame for submerged-arc welding single face welding and double face shaping, and this pressure frame includes:
For carrying the induction system of welded blank, induction system includes feeding carriage, discharging carriage, actuating device;
The support platform of supporting welding sheet material during for welding, support platform is between charging carriage and discharging carriage;
Compressing the laminate floor beam structure of welded blank during for welding, laminate floor beam structure is positioned at the top of support platform.
According to another detailed description of the invention of this utility model, if it is the dry drum of a row that charging carriage includes connecting.
According to another detailed description of the invention of this utility model, if it is the dry drum of a row that discharging carriage includes connecting.
According to another detailed description of the invention of this utility model, actuating device includes motor, the gear by motor-driven and the chain by gear driven.
According to another detailed description of the invention of this utility model, farther include support, motor and gear and be installed on support.
According to another detailed description of the invention of this utility model, support includes supporting base, support reinforcing plate, support column;Support column is installed on support base, and support reinforcing plate is installed on support column.
According to another detailed description of the invention of this utility model, support platform includes that two support other plate, support panel, support baseboard, and it surrounds a casing jointly;Two support other plate and lay respectively at the left and right sides, and support panel is positioned at upper surface, and support baseboard is positioned at lower surface.
According to another detailed description of the invention of this utility model, support platform includes lifting body, and this lifting body is positioned at casing;Lifting body is jacking square steel.
According to another detailed description of the invention of this utility model, laminate floor beam structure includes pressing plate, support beam, the hydraulic compressing device of driving pressing plate;Pressing plate connects support beam.
According to another detailed description of the invention of this utility model, farther include submerged arc welding system.
Compared with prior art, this utility model has the advantages that
Using the pressure frame for submerged-arc welding single face welding and double face shaping of the present utility model, the form of construction work traditional compared to shipbuilding industry submerged-arc welding, due to single face welding and double face shaping, welding efficiency significantly improves, and appearance of weld is attractive in appearance.Work progress decrease sheet material repeat handling, stand up, rod equality operation, reduce labor intensity, and construction environment and safety improved.
In order to be better understood from this utility model, with specific embodiment, this utility model is further described below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Figure 1A is the embodiment 1 overall structure schematic diagram for the pressure frame of submerged-arc welding single face welding and double face shaping;
Figure 1B is embodiment 1 another overall structure schematic diagram for the pressure frame of submerged-arc welding single face welding and double face shaping;
Fig. 2 is in embodiment 1, the structural representation of induction system;
Fig. 3 A is in embodiment 1, the structural representation of support platform;
Fig. 3 B is in embodiment 1, the Longitudinal cross section schematic of support platform;
Fig. 4 A is in embodiment 1, the structural representation of laminate floor beam hydraulic structure;
Fig. 4 B is in embodiment 1, the Longitudinal cross section schematic of laminate floor beam hydraulic structure;
Fig. 5 is the schematic diagram of submerged-arc welding pressure frame tooling bracket.
Accompanying drawing mark explanation
1 induction system;2 support platforms;3 laminate floor beam hydraulic structures;4 submerged arc welding system compositions;5 supports;
101 longitudinal frames;102 horizontal frames;103 cylinders;104 stand to support, 105 motor;106 gears;107 chains;
201 gripper shoe reinforcing plates;202 support other plate;203 support panels;204 support baseboards;205 support slot inner panels;206 key ways;207 jacking square steel;208 padding-installing slots;209 liners;
301 pressing plates;302 support beams;303 hydraulic compressing devices;
501 support base;502 support reinforcing plates;503 support columns.
Detailed description of the invention
Embodiment 1
As illustrated in figs, the pressure frame for submerged-arc welding single face welding and double face shaping of the present embodiment includes: induction system 1, support platform 2, laminate floor beam structure 3, submerged arc welding system 4, support 5.
Wherein, induction system 1 is used for carrying welded blank, and it includes feeding carriage, discharging carriage, actuating device;Induction system comprises charging carriage, discharging carriage, actuating device.If as in figure 2 it is shown, charging carriage includes that longitudinal frame 101, horizontal frame 102, series connection are the dry drum 103 of a row, stand to supporting 104.If discharging carriage includes that longitudinal frame 101, horizontal frame 102, series connection are the dry drum 103 of a row, stand to supporting 104.Actuating device includes motor 105, driven by motor 105 gear 106 and by the chain 107 of gear driven.
Supporting welding sheet material when support platform 2 is used for welding, as work platforms during welded blank, it is between charging carriage and discharging carriage;As shown in Fig. 3 A-Fig. 3 B, support platform 2 includes that gripper shoe reinforcing plate 201, two supports other plate 202, support panel 203, support baseboard 204, support slot inner panel 205, key way 206, jacking square steel 207, padding-installing slot 208, liner 209.Two the other plates 202 of support, support panel 203, support baseboards 204 surround a casing jointly;Two support other plate 202 and lay respectively at the left and right sides, and support panel 203 is positioned at upper surface, and support baseboard 204 is positioned at lower surface.
Compressing welded blank when laminate floor beam structure 3 is used for welding, it is positioned at the top of support platform 2.As can be seen from figures 4a-b, laminate floor beam structure includes pressing plate 301, support beam 302, the hydraulic compressing device 303 of driving pressing plate;Pressing plate connects support beam.
Motor 105 and gear 106 are installed on support 5.As it is shown in figure 5, support 5 includes supporting base 501, support reinforcing plate 502, support column 503;Support column 503 is installed on support base 501, and support reinforcing plate 502 is installed on support column 503.
The operational approach of the present embodiment is as follows:
Before handling sheet material, first ceramic substrate is completed, according to construction drawing information, first piece of board suspending of welding will be needed to feeding on carriage, then operate conveyer device, sheet material automatic transport to pressure frame support platform jig position is carried out weld and HAZ, then second piece of board suspending of welding will be needed to feeding on carriage, start sheet material feed conveying device, sheet material is transported to jig position and carries out weld and HAZ.Use sheet material weld seam automatic centering function, when weld seam is positioned at the centrage of whole piece liner, operate hydraulic compressing device, make hold down gag compress butt weld circumference.Install in weld seam head and the tail end and draw arc-extinguishing plate, install submerged-arc welding wire and solder flux, run submerged arc welding system, according to welding procedure process adjustments welding parameter, carry out the welding of sheet material abutment joint, after having welded, welding machine is automatically stopped, and rifle head promotes, and hydraulic compressing device unclamps.Start induction system, the sheet material welded is exported from discharging carriage side.It is done in the same fashion subsequent work circulation.
Operational approach according to the present embodiment, this welding pressure frame has the function of weld seam single face welding and double face shaping, decrease the assembling tack welding of jigsaw and the anti-body work that single-sided welding is complete, decrease lifting, handling, stand up operation, improve product progress, shorten the production cycle, there is the good characteristics such as weld seam appearance beautiful appearance, internal flaw detection conforms to quality requirements, Deformation control is good, after jigsaw completes, flatness is high without rolling out, and is greatly improved parts assembly efficiency.This welding method avoids soldering seam grinding, improves weld job environment, alleviates welder's labor intensity.This welding method production efficiency significantly improves simultaneously, and welding quality is guaranteed.
Above content is to combine concrete preferred implementation further detailed description of the utility model, it is impossible to assert that of the present utility model being embodied as is confined to these explanations.For this utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, it is also possible to make some simple changes, all should be considered as belonging to protection domain of the present utility model.
Claims (10)
1. the pressure frame for submerged-arc welding single face welding and double face shaping, it is characterised in that institute
State pressure frame to include:
For carrying the induction system of welded blank, described induction system include feed carriage,
Discharging carriage, actuating device;
The support platform of supporting welding sheet material during for welding, described support platform is positioned at described
Between charging carriage and described discharging carriage;
The laminate floor beam structure of welded blank, described laminate floor beam structure is compressed during for welding
It is positioned at the top of described support platform.
2. pressure frame as claimed in claim 1, it is characterised in that described charging carriage
If including connecting being the dry drum of a row.
3. pressure frame as claimed in claim 2, it is characterised in that described discharging carriage
If including connecting being the dry drum of a row.
4. pressure frame as claimed in claim 3, it is characterised in that described actuating device bag
Include motor, the gear by described motor-driven and the chain by described gear driven.
5. pressure frame as claimed in claim 4, it is characterised in that farther include support,
Described motor and described gear are installed on described support.
6. pressure frame as claimed in claim 5, it is characterised in that described support includes propping up
Support base, support reinforcing plate, support column;Described support column is installed on described support base,
Described support reinforcing plate is installed on described support column.
7. pressure frame as claimed in claim 1, it is characterised in that described support platform bag
Including two and support other plate, support panel, support baseboard, it surrounds a casing jointly;Two
Described supporting other plate and lay respectively at the left and right sides, described support panel is positioned at upper surface, described
Support base plate is positioned at lower surface.
8. pressure frame as claimed in claim 7, it is characterised in that described support platform bag
Including lifting body, described lifting body is positioned at described casing;Described lifting body is jacking side
Steel.
9. pressure frame as claimed in claim 1, it is characterised in that described laminate floor beam is tied
Structure includes pressing plate, support beam, the hydraulic compressing device of the described pressing plate of driving;Described pressing plate connects
Described support beam.
10. pressure frame as claimed in claim 1, it is characterised in that farther include to bury
Arc welding system.
Priority Applications (1)
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CN201620452096.XU CN205629643U (en) | 2016-05-17 | 2016-05-17 | Be used for two -sided fashioned pressure frame of submerged arc welding one side welding |
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CN201620452096.XU CN205629643U (en) | 2016-05-17 | 2016-05-17 | Be used for two -sided fashioned pressure frame of submerged arc welding one side welding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112171092A (en) * | 2020-09-11 | 2021-01-05 | 中国核工业第二二建设有限公司 | Efficient tailor-welding equipment and method for nuclear power stainless pool steel clad plate |
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2016
- 2016-05-17 CN CN201620452096.XU patent/CN205629643U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112171092A (en) * | 2020-09-11 | 2021-01-05 | 中国核工业第二二建设有限公司 | Efficient tailor-welding equipment and method for nuclear power stainless pool steel clad plate |
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