CN205483557U - Novel headstock test system - Google Patents
Novel headstock test system Download PDFInfo
- Publication number
- CN205483557U CN205483557U CN201620178994.0U CN201620178994U CN205483557U CN 205483557 U CN205483557 U CN 205483557U CN 201620178994 U CN201620178994 U CN 201620178994U CN 205483557 U CN205483557 U CN 205483557U
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- China
- Prior art keywords
- industrial computer
- test system
- temperature sensor
- capture card
- main shaft
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- Expired - Fee Related
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Abstract
The utility model discloses a novel headstock test system, including temperature sensor, PCI capture card and industrial computer, temperature sensor installs in the headstock, temperature sensor's response end position in the junction of headstock with the main shaft, and temperature sensor's output passes through the PCI capture card and links to each other with the industrial computer, the test system still includes displacement sensor, and displacement sensor's response end is close to the outer peripheral face of main shaft, and displacement sensor's output passes through the PCI capture card and links to each other with the industrial computer, the test system still includes acceleration sensor, and the outer peripheral face department at the main shaft is installed to acceleration sensor's response end, and acceleration sensor's output passes through the PCI capture card and links to each other with the industrial computer. The beneficial effects of the utility model are that: adopt a series of sensors, the digit control machine tool operating data of dispersion originally transmits the industrial computer to, carries out preanalysis by the industrial computer earlier, carries out trouble early warning and diagnosis to the digit control machine tool, has realized numerically -controlled machine tool main shaft case state dynamic monitoring.
Description
Technical field
This utility model relates to a kind of test system, is specifically related to a kind of Novel main axle box test system.
Background technology
Digit Control Machine Tool occupies an important position in modern production.Digit Control Machine Tool once breaks down, and is on the one hand easily caused security incident, on the other hand also can stop production because of fault maintenance cycle length；Digit Control Machine Tool related accessory is expensive, and maintenance cost increases, and causes bigger economic loss.
At present, the digital control system self-diagnostic function of existing Digit Control Machine Tool has been only capable of simple to the fault diagnosis with lathe connected components, and the condition monitoring and fault diagnosis of the main spindle box part high to fault rate or blind spot.Therefore, it is necessary to prior art is improved.
Summary of the invention
The purpose of this utility model is, for the deficiencies in the prior art, it is provided that a kind of Novel main axle box test system realizing dynamic monitoring.
The technical solution adopted in the utility model is: a kind of Novel main axle box test system, including temperature sensor, PCI capture card and industrial computer, described temperature sensor is arranged in main spindle box, the induction end of temperature sensor is positioned at the junction of main spindle box and main shaft, and the outfan of temperature sensor is connected with industrial computer by PCI capture card.
By such scheme, described test system also includes displacement transducer, and the induction end of displacement transducer is connected with industrial computer by PCI capture card near the outer peripheral face of main shaft, the outfan of displacement transducer.
By such scheme, described test system also includes acceleration transducer, and the induction end of acceleration transducer is arranged at the outer peripheral face of main shaft, and the outfan of acceleration transducer is connected with industrial computer by PCI capture card.
By such scheme, described test system also includes photoelectric sensor, and the induction end of photoelectric sensor is arranged on the end face of main shaft, and the outfan of photoelectric sensor is connected with industrial computer by PCI capture card.
By such scheme, described test system also includes pressure transducer, and pressure transducer is fixed on the testboard being connected with industrial computer；The induction end of pressure transducer is positioned in the oil line pipe of testboard, and the outfan of pressure transducer used PCI capture card to be connected with industrial computer.
By such scheme, described test system also includes that oil circuit flow and temperature sensor, oil circuit flow and temperature sensor are arranged on testboard；Oil circuit flow is positioned in the oil line pipe of testboard with the induction end of temperature sensor, and oil circuit flow is connected with industrial computer by PCI capture card with the outfan of temperature sensor.
The beneficial effects of the utility model are: use a series of sensor, originally scattered Digit Control Machine Tool service data is transferred to industrial computer, first carried out preanalysis by industrial computer, Digit Control Machine Tool is carried out fault pre-alarming and diagnosis, it is achieved that the dynamic monitoring of main spindle box of numerical control state.
Accompanying drawing explanation
Fig. 1 is the structural representation of one specific embodiment of this utility model.
Fig. 2 is FB(flow block) of the present utility model.
Wherein: 1, industrial computer；2, PCI capture card；3, data output interface；4, temperature sensor；5, pressure transducer；6, acceleration transducer；7, displacement transducer；8, photoelectric sensor；9, oil circuit flow and temperature sensor；10, main shaft；11, main spindle box.
Detailed description of the invention
In order to be more fully understood that this utility model, with specific embodiment, this utility model is further described below in conjunction with the accompanying drawings.
In the present embodiment, main shaft 10 is arranged in main spindle box 11, as shown in Figure 1.A kind of Novel main axle box test system, including temperature sensor 4(the present embodiment uses three temperature sensors 4), pressure transducer 5, oil circuit flow and temperature sensor 9, displacement transducer 7, acceleration transducer 6, photoelectric sensor 8, PCI capture card 2 and industrial computer 1, wherein, temperature sensor 4 is arranged in main spindle box 11, the induction end of temperature sensor 4 is positioned at the junction of main spindle box 11 and main shaft 10, is used for monitoring the temperature in main spindle box 11；Pressure transducer 5 is installed on the testboard that industrial computer 1 is connected, and the induction end of pressure transducer 5 is positioned in the oil line pipe of testboard, is used for monitoring the oil pressure in main spindle box 11；Oil circuit flow is installed on the testboard that industrial computer 1 is connected with temperature sensor 9, and the induction end of oil circuit flow and temperature sensor 9 is positioned at the tank oiling channel oil of testboard, is used for monitoring in main spindle box 11 lubricating oil or the flow of hydraulic engine oil and temperature；The induction end of displacement transducer 7, near the outer peripheral face of main shaft 10, is used for monitoring circular runout and the axial float of main shaft 10；The induction end of acceleration transducer 6 is arranged at the outer peripheral face of main shaft 10, is used for monitoring main shaft 10 and vibrates to analyze rumble spectrum etc.；The induction end of photoelectric sensor 8, near main shaft 10 end face, is used for monitoring main shaft 10 rotating speed and judging the cycle.The outfan of temperature sensor 4, the outfan of pressure transducer 5, oil circuit flow are all connected with industrial computer 1 by PCI capture card 2 with the outfan of outfan, the outfan of displacement transducer 7, acceleration transducer 6 and the photoelectric sensor 8 of temperature sensor 9, and the data message in industrial computer 1 is exported by data output interface 3.The idiographic flow of the present embodiment is as shown in Figure 2.
Operation principle of the present utility model is: the data such as the oil pressure in main spindle box 11, oil flow, temperature, spindle vibration and displacement are transferred to industrial computer 1 by PCI capture card 2 by each sensor, data are stored in SQL database by industrial computer 1, and data are carried out preanalysis, whether it is in range of normal value according to each data and judges the ruuning situation of main spindle box 11: if the range of normal value of being in, main spindle box 11 operational excellence；If deviation normal value, main spindle box 11 fluctuation of service, warning system starts automatically.Industrial computer 1 is always according to data automatic report generation, and exports, and provides reference information for staff.
The above is preferred implementation of the present utility model, it is noted that for those skilled in the art, without departing under principle premise of the present utility model, the technical solution of the utility model can be done the improvement of some applicable situations.Therefore, protection domain of the present utility model is not limited to this, those of skill in the art any based in technical solutions of the utility model, the change of unsubstantiality is included in this utility model protection domain within.
Claims (6)
1. a Novel main axle box test system, it is characterized in that, including temperature sensor, PCI capture card and industrial computer, described temperature sensor is arranged in main spindle box, the induction end of temperature sensor is positioned at the junction of main spindle box and main shaft, and the outfan of temperature sensor is connected with industrial computer by PCI capture card.
2. a kind of Novel main axle box test system as claimed in claim 1, it is characterized in that, described test system also includes displacement transducer, and the induction end of displacement transducer is connected with industrial computer by PCI capture card near the outer peripheral face of main shaft, the outfan of displacement transducer.
3. a kind of Novel main axle box test system as claimed in claim 1, it is characterized in that, described test system also includes acceleration transducer, and the induction end of acceleration transducer is arranged at the outer peripheral face of main shaft, and the outfan of acceleration transducer is connected with industrial computer by PCI capture card.
4. a kind of Novel main axle box test system as claimed in claim 1, it is characterized in that, described test system also includes photoelectric sensor, and the induction end of photoelectric sensor is arranged on the end face of main shaft, and the outfan of photoelectric sensor is connected with industrial computer by PCI capture card.
5. a kind of Novel main axle box test system as claimed in claim 1, it is characterised in that described test system also includes pressure transducer, and pressure transducer is fixed on the testboard being connected with industrial computer；The induction end of pressure transducer is positioned in the oil line pipe of testboard, and the outfan of pressure transducer used PCI capture card to be connected with industrial computer.
6. a kind of Novel main axle box test system as claimed in claim 5, it is characterised in that described test system also includes that oil circuit flow and temperature sensor, oil circuit flow and temperature sensor are arranged on testboard；Oil circuit flow is positioned in the oil line pipe of testboard with the induction end of temperature sensor, and oil circuit flow is connected with industrial computer by PCI capture card with the outfan of temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620178994.0U CN205483557U (en) | 2016-03-09 | 2016-03-09 | Novel headstock test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620178994.0U CN205483557U (en) | 2016-03-09 | 2016-03-09 | Novel headstock test system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205483557U true CN205483557U (en) | 2016-08-17 |
Family
ID=56655773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620178994.0U Expired - Fee Related CN205483557U (en) | 2016-03-09 | 2016-03-09 | Novel headstock test system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205483557U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109163919A (en) * | 2018-09-05 | 2019-01-08 | 中国科学院上海高等研究院 | A kind of mechanical movement fault monitoring system, method, readable storage medium storing program for executing and terminal |
| CN110887523A (en) * | 2019-11-20 | 2020-03-17 | 江苏理工学院 | Rail vehicle axle box monitoring system based on LabVIEW |
| CN113894365A (en) * | 2021-10-19 | 2022-01-07 | 南京工业大学 | Online fault detection system based on numerical control gear milling machine spindle box and detection method thereof |
| CN114161225A (en) * | 2021-12-10 | 2022-03-11 | 上海诺倬力机电科技有限公司 | Five first intelligent feedback devices and machine tool |
-
2016
- 2016-03-09 CN CN201620178994.0U patent/CN205483557U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109163919A (en) * | 2018-09-05 | 2019-01-08 | 中国科学院上海高等研究院 | A kind of mechanical movement fault monitoring system, method, readable storage medium storing program for executing and terminal |
| CN110887523A (en) * | 2019-11-20 | 2020-03-17 | 江苏理工学院 | Rail vehicle axle box monitoring system based on LabVIEW |
| CN113894365A (en) * | 2021-10-19 | 2022-01-07 | 南京工业大学 | Online fault detection system based on numerical control gear milling machine spindle box and detection method thereof |
| CN114161225A (en) * | 2021-12-10 | 2022-03-11 | 上海诺倬力机电科技有限公司 | Five first intelligent feedback devices and machine tool |
| CN114161225B (en) * | 2021-12-10 | 2024-04-26 | 上海诺倬力机电科技有限公司 | Five spindle nose intelligent feedback devices and machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 |