CN205326316U - One -step refining PVC floor forming mechanism - Google Patents
One -step refining PVC floor forming mechanism Download PDFInfo
- Publication number
- CN205326316U CN205326316U CN201521138327.1U CN201521138327U CN205326316U CN 205326316 U CN205326316 U CN 205326316U CN 201521138327 U CN201521138327 U CN 201521138327U CN 205326316 U CN205326316 U CN 205326316U
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- texture
- resistant membrane
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Abstract
The utility model particularly relates to an one -step refining PVC floor forming mechanism, according to product processing sequence, including blendor, extruder, material loading machine, mould, tectorial membrane plating press, tractor and plate shearing machine that the head and the tail order is connected, through the bracket connection between tectorial membrane plating press and tractor, it cuts edge to be equipped with on the bracket cuts the device, being equipped with two roller subassemblies of using of dress membranes, smooth roll subassembly and the three anti -skidding calender roll that at least one tectorial membrane was used on the tectorial membrane plating press, being equipped with wear -resistant film on one of them roller subassembly, be equipped with the texture membrane on another roller subassembly, anti -skidding calender roll is used for to the anti -skidding line of substrate surface extrusion, equally divide others via smooth roll subassembly and anti -skidding calender roll according to moving towards wear -resistant film, texture membrane and substrate, the smooth roll subassembly makes wear -resistant film and texture membrane tectorial membrane on the substrate. The utility model discloses make wear -resistant film and texture membrane and the shaping of substrate tectorial membrane before the anti -skidding calender roll effect that has abbatre, avoid gaseous unable emptying to be detained between wearing layer and texture membrane.
Description
Technical field
This utility model relates to mechanical field, is specifically related to a kind of time processing PVC floor shaping mechanism。
Background technology
PVC stone plastic floor, through the development of short 2 years, makes hard floor from single anti-marbling effect and develops into the making floor of the various soft or hard of various wall thickness, anti-timber floor, foamed light floor, environmental protection without methane plastic cement wood grain floor etc.。The technique no matter any floor adopts is substantially: the extruded machine of raw material and mould plasticizing slabbing, when hot by three roll ray machine molding, simultaneously face cover one layer need imitated marble or the film of wooden grain, back side compacting rubberizing water pitted skin stricture of vagina (lines is at lower roll) as base material, substrate surface is carried out the asperities of pressure antiskid decorative by the secondary embossing machine with heating, finally arrives UV paint extension coating line and surface is carried out Wear-resistant Treatment。
But prior art adopts three road PROCESS FOR TREATMENT first to lose time especially, process route elongates, and causes the production cycle oversize, affects the supply of material and the sale of product。Required artificial virtually more, cause the cost of labor of product paramount not under。All base material having been heated when being coated with technique at embossing and extension, the surface layer of base material is only heated by this heating, stress first can be caused when cooling twice to concentrate, even if finished product is comparatively smooth, still have the hidden danger of deformation later。Production technology slightly adjusts and not in place will result in product deformation, now hangs the heater on coating line to its high-temperature heating only by UV paint, make whole floor deliquescing secondary again place smooth after cooling, cause energy consumption to increase。Multiple tracks explained hereafter requires that the factor controlled increases, noncontrollable factors increases, and product appearance embossing is deep mixed, it is not in place to emboss, it is uneven to hang painting UV paint behind, UV paint extension is coated with and increases less than phenomenons such as limits, thus causing control of product quality more difficult, substandard products are more, even cause waste product。When per pass explained hereafter for ensure production line continuous and stable production must the large quantities of raw material of stock and base material, especially base material do not scratch for protection surface, surrounding zero defect, it is necessary to assure the base material of each pallet keeps at a certain distance away and can not pile up。It is very big that this results in required hall space, has enough to meet the need the shortcomings such as relatively costly。
Publication number is the patent of CN105172155A, although can time processing PVC stone plastic floor, but because of wear-resistant membrane and texture film directly overlay film on anti-skidding felt wrapped roll, anti-skidding felt wrapped roll gas when overlay film with ridge design cannot emptying be trapped between wear-resistant membrane and texture film, has a lot of pore, make product quality not high when observing with microscope between two membranes, and wear-resistant membrane and texture film overlay film to goods time, the draw ratio of film is more serious, causes lines to deform, and decreases yield rate simultaneously。Secondly, when changing wear-resistant membrane or texture film, the waste product of 3-5 rice all can be had to occur every time。
Utility model content
The purpose of this utility model is to provide a kind of time processing PVC floor shaping mechanism, before the anti-skidding felt wrapped roll effect with ridge design, make wear-resistant membrane and texture film and base material overlay film molding, it is to avoid gas emptying cannot be trapped in the phenomenon between wearing layer and texture film。
For achieving the above object, this utility model be the technical scheme is that according to Product processing order, including batch mixer, extruder, feeder, mould, overlay film calender, traction machine and plate shearing machine that head and the tail are linked in sequence, being connected by bracket between overlay film calender and traction machine, bracket is provided with trimming cutting device；Overlay film calender is provided with two rolling assemblies, at least one light roll assembly and multiple anti-skidding felt wrapped roll, one of them rolling assemblies is provided with wear-resistant membrane, another rolling assemblies is provided with texture film, and anti-skidding felt wrapped roll is provided with concave convex texture in order to substrate surface is extruded anti-slip veins；According to moving towards wear-resistant membrane, texture film and base material respectively via light roll assembly and anti-skidding felt wrapped roll, bachelor's assembly makes wear-resistant membrane and texture film overlay film on base material。
Preferably, described smooth roll assembly includes smooth roll one, smooth roll two, elevating mechanism and actuating unit, smooth roll one is positioned at the top of smooth roll two, wear-resistant membrane, texture film and base material are through the gap smooth roll one and smooth roll two, elevating mechanism is connected to control the size in gap between smooth roll one and smooth roll two with smooth roll one, and actuating unit is connected with smooth roll two to provide operating power to smooth roll two。
Preferably, described each rolling assemblies all includes the air-expanding shaft being wound with wear-resistant membrane or texture film, the guide roller playing the guiding role and for unfolding wear-resistant membrane or the nip rolls of texture film, wear-resistant membrane and texture film are transported to light roll assembly via respective groups of air-expanding shaft, guide roller and nip rolls with it, and light roll assembly makes wear-resistant membrane, texture film and base material gapless pressing be integrated。
Preferably, described air-expanding shaft is positioned at the vertical top of anti-skidding felt wrapped roll, guide roller, nip rolls and light roll assembly are respectively positioned on the side of anti-skidding felt wrapped roll, for carrying the guide roller of texture film compared to for carrying the guide roller of wear-resistant membrane further from anti-skidding felt wrapped roll, for carrying the nip rolls of texture film compared to for carrying the nip rolls of wear-resistant membrane further from anti-skidding felt wrapped roll, described base material is positioned at the lower section of nip rolls and makes texture film be the inner layer film near base material, and wear-resistant membrane is the outer membrane away from base material。
Preferably, each rolling assemblies all includes two air-expanding shafts, the line of centres of said two air-expanding shaft is horizontal direction, be positioned at each rolling assemblies be arranged over two groups of rubber roll components and one change film cylinder, one group of rubber roll component film for clamping and discharge on an air-expanding shaft, another organizes the rubber roll component film for clamping and discharge on another air-expanding shaft, two groups of rubber roll components clamping alternately or discharge described film, change film cylinder and one group of rubber roll component connection makes the film head and the tail on two air-expanding shafts be pasted together to order about this group rubber roll component near another group rubber roll component。
Preferably, often group rubber roll component all includes two rubber rolls, gripper cylinder and deflector roll, pass between the film on air-expanding shaft corresponding with rubber roll component two rubber rolls from this group rubber roll component, gripper cylinder is connected to order about this rubber roll and makes two rubber rolls clamp described film near another rubber roll with one of them rubber roll, by the side of deflector roll when described film runs。
Preferably, described overlay film calender also includes thermal insulation board, and thermal insulation board is located between nip rolls and described base material and is radiated on wear-resistant membrane or texture film blocking the heat on described base material。
Preferably, described smooth roll assembly and temperature control system electrical connection。
After adopting technique scheme, this utility model has the positive effect that:
(1) the PVC stone plastic floor time processing shaping mechanism in this utility model, by existing making base material, make anti-skidding asperities, surface is carried out wearing layer hang paint three step process operation be integrated, the work that three machines of existing needs complete only can need to be realized by shaping mechanism of the present utility model, life cycle of the product is shortened more than 1 times, simultaneously simple to operate, recruitment reduces 40%；
(2) mechanism of the present utility model carried out anti-skid wearable process owing to adopting before product molding, goods do not produce secondary deformation, dimensionally stable, percent defective is low, it is absent from transport and the scuffing of secondary operations, breakage, processing waste product loss, not needing the turnover space of base material, this shaping mechanism is exactly out finished product, is greatly saved production site；
(3) wear-resistant membrane is pressed together by mechanism of the present utility model with texture film together with base material, asperities is suppressed again through anti-skidding felt wrapped roll, this avoid and existing first wear-resistant membrane is combined with texture mould again through anti-skidding felt wrapped roll defect together with base material overlay film, make to be not easy between wear-resistant membrane and texture film to produce pore, it is ensured that the quality of finished product；
(4) mechanism of the present utility model by arranging two groups of rolling assemblies on air-expanding shaft, the release film that two groups of rubber roll components replace, and be pasted together by changing film cylinder when making one group of film use complete soon and can organize film head and the tail with another, avoid the phenomenon of the existing 3-5 rice film waste changing appearance during film, save material；
(5) because base material temperature is higher, thermal insulation board is used to be come with film isolation by the base material of heat, the material of thermal insulation board can use the various heat-barrier materials such as polytetrafluoro plate, rock cotton board, glass mat, high temperature resistant resin board to make, and existing texture film and wear-resistant membrane overlay film to goods time, the draw ratio of film is more serious, cause lines to deform, adopt this thermal insulation board to be finally reached the heat insulation effect preventing film stretcher strain。
Accompanying drawing explanation
Fig. 1 is the structure chart of PVC stone plastic floor time processing shaping mechanism of the present utility model；
Fig. 2 is the top view of PVC stone plastic floor time processing shaping mechanism shown in Fig. 1；
Fig. 3 is the structure chart of overlay film calender in this utility model；
Fig. 4 is the top partial enlarged drawing of overlay film calender shown in Fig. 3；
Fig. 5 is the bottom partial enlarged drawing of overlay film calender shown in Fig. 3。
Wherein: 1, batch mixer, 2, extruder, 3, feeder, 4, mould, 5, overlay film calender, 51, rolling assemblies, 511, air-expanding shaft, 512, guide roller, 513, nip rolls, 52, light roll assembly, 521, smooth roll one, 522, smooth roll two, 523, elevating mechanism, 524, actuating unit, 53, anti-skidding felt wrapped roll, 54, rubber roll component, 541, rubber roll, 542, gripper cylinder, 543, deflector roll, 55, film cylinder is changed, 56, thermal insulation board, 6, traction machine, 7, cutter, 8, bracket, 9, trimming cutting device。
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this utility model is described in further detail。
As Figure 1-5, for time processing PVC floor shaping mechanism of the present utility model, according to Product processing order, including the batch mixer 1 being linked in sequence from beginning to end, extruder 2, feeder 3, mould 4, overlay film calender 5, traction machine 6, cutter 7, being connected by bracket 8 between overlay film calender 5 and traction machine 6, bracket 8 is provided with trimming cutting device 9。
Overlay film calender 5 includes two rolling assemblies 51, at least one light roll assembly 52, multiple anti-skidding felt wrapped roll 53, rubber roll component 54, changes film cylinder 55 and thermal insulation board 56。
One rolling assemblies 51 is used for arranging wear-resistant membrane, another rolling assemblies 51 is used for arranging texture film。Each rolling assemblies 51 all includes two air-expanding shafts 511, guide roller 512 and nip rolls 513, two air-expanding shafts 511 in one group are wound with wear-resistant membrane, two air-expanding shafts 511 in another group are wound with texture film, the trend of wear-resistant membrane or texture film is play the guiding role by guide roller 512, two kinds of films are flattened by nip rolls 513, light roll assembly 52 by wear-resistant membrane and texture film overlay film on base material。The quantity of anti-skidding felt wrapped roll 53 is three, and three anti-skidding felt wrapped rolls 53 are vertically arranged, and base material gluing is used by the anti-skidding felt wrapped roll 53 being positioned at bottom；The anti-skidding felt wrapped roll 53 of middle part is provided with asperities, in order to the substrate surface after overlay film is extruded anti-slip veins。According to trend, described wear-resistant membrane or texture film are respectively via groups of air-expanding shaft 511, guide roller 512, nip rolls 513, light roll assembly 52 and anti-skidding felt wrapped roll 53 with it。Air-expanding shaft 511 is positioned at the vertical top of anti-skidding felt wrapped roll 53, and guide roller 512, nip rolls 513 and light roll assembly 52 are respectively positioned on the side of anti-skidding felt wrapped roll 53。For carrying the guide roller 512 of texture film compared to for carrying the guide roller 512 of wear-resistant membrane further from anti-skidding felt wrapped roll 53, for carrying the nip rolls 513 of texture film compared to for carrying the nip rolls 513 of wear-resistant membrane further from anti-skidding felt wrapped roll 53, it is the inner layer film near base material that described base material is positioned at texture film after the lower section of nip rolls 513 makes base material overlay film, and wear-resistant membrane is the outer membrane away from base material。
Two air-expanding shafts 511 in each rolling assemblies 51 are horizontally disposed with, and the line of centres of two air-expanding shafts 511 is horizontal direction。Be positioned at the top of each rolling assemblies 51 be equipped with two groups of rubber roll components 54 and one change film cylinder 55, one group of rubber roll component 54 is used for the film clamping and discharging on an air-expanding shaft 511, another rubber roll component 54 film for clamping and discharging on another air-expanding shaft 511, when rubber roll component 54 clamps described film, the corresponding film on air-expanding shaft 511 is locked, film on another air-expanding shaft 511 is discharged by groups of rubber roll component 54 with it, and namely two groups of rubber roll components 54 alternately clamp or discharge described film。Often group rubber roll component 54 all includes two rubber rolls 541, gripper cylinder 542 and deflector roll 543, pass between the film on air-expanding shaft 511 corresponding with rubber roll component 54 two rubber rolls 541 from this group rubber roll component 54, gripper cylinder 542 is connected with one of them rubber roll 541, and gripper cylinder 542 can drive described rubber roll 541 to make two rubber rolls 541 can clamp or discharge described film closer or far from another rubber roll 541。Deflector roll 543 provides the direction of walking to described film, by the side of deflector roll 543 when namely film runs。Change film cylinder 55 to be connected with the rubber roll 541 in one group of rubber roll component 54 above rolling assemblies 51, change film cylinder 55 can order about described rubber roll 541 towards another group rubber roll component 54 in rubber roll 541 move, two groups of rubber roll components 54 near time, film on two air-expanding shafts 511 can pass through double faced adhesive tape head and the tail and be pasted together, the alternation of such two groups of rubber roll components 54, reduce the waste of film, and saving is reloaded the time。
In the present embodiment, there are two light roll assemblies 52, each smooth roll assembly 52 all includes smooth roll 1, smooth roll 2 522, elevating mechanism 523 and actuating unit 524, smooth roll 1 is positioned at the top of smooth roll 2 522, wear-resistant membrane, texture film and base material are through the gap smooth roll 1 and smooth roll 2 522, elevating mechanism 523 is connected with smooth roll 1 to control the size in gap between smooth roll 1 and smooth roll 2 522, and actuating unit 524 is connected with smooth roll 2 522 to provide operating power to smooth roll 2 522。
Nip rolls 513 is near light roll assembly 52; base material enters overlay film calender 5 from the side of nip rolls 513; thermal insulation board 56 is located between nip rolls 513 and described base material and is radiated on wear-resistant membrane or texture film blocking the heat on described base material, thus protecting wear-resistant membrane or texture film。Light roll assembly 52 electrically connects with a temperature control system with detection and regulates temperature。
Base material is via after overlay film calender, and its surface can be covered with wear-resistant membrane and texture film, and moreover, the surface of base material also can be suppressed concavo-convex anti-slip veins by anti-skidding felt wrapped roll 53。
The operation principle of overlay film calender 5 of the present utility model is as follows: be wound with the wear-resistant membrane on an air-expanding shaft 511 of wear-resistant membrane or texture film or texture film one rubber roll component 54 of traverse, wear-resistant membrane or texture film pass sequentially through deflector roll 543, guide roller 512, nip rolls 513 run to light roll assembly 52, unify light roll assembly 52 position wear-resistant membrane, texture film and base material three, overlay film complete after base material eventually pass anti-skidding felt wrapped roll 53 and suppress asperities。
The time processing PVC floor shaping mechanism course of processing of the present utility model is as follows: the different material on preparation floor first mixes in batch mixer 1, extruded machine 2 heating plasticizing, then through the flexible sheet under mould 4 extrusion plasticizing state, flexible sheet enters overlay film calender 5 and covers wear-resistant membrane and texture film, then through trimming cutting device 9, the base material of molding is carried out limit to cut, the dirty clipped machine 7 of pull strength at traction machine 6 carries out the cutting of requirement specification, it is eventually fabricated PVC stone plastic floor finished product, has stacked and preserve。
It will be apparent to those skilled in the art that can technical scheme as described above and design, make other various corresponding changes and deformation, and all these change and deformation all should belong within the protection domain of this utility model requirement。
Claims (8)
1. a time processing PVC floor shaping mechanism, it is characterized in that: according to Product processing order, including batch mixer (1), extruder (2), feeder (3), mould (4), overlay film calender (5), traction machine (6) and plate shearing machine (7) that head and the tail are linked in sequence, being connected by bracket (8) between overlay film calender (5) and traction machine (6), bracket (8) is provided with trimming cutting device (9)；Overlay film calender (5) is provided with two rolling assemblies (51), at least one light roll assembly (52) and multiple anti-skidding felt wrapped roll (53), one of them rolling assemblies (51) is provided with wear-resistant membrane, another rolling assemblies (51) is provided with texture film, and anti-skidding felt wrapped roll (53) is provided with concave convex texture in order to substrate surface is extruded anti-slip veins；According to moving towards wear-resistant membrane, texture film and base material respectively via light roll assembly (52) and anti-skidding felt wrapped roll (53), bachelor's assembly (52) makes wear-resistant membrane and texture film overlay film on base material。
2. time processing PVC floor shaping mechanism according to claim 1, it is characterized in that: light roll assembly (52) includes smooth roll one (521), smooth roll two (522), elevating mechanism (523) and actuating unit (524), smooth roll one (521) is positioned at the top of smooth roll two (522), wear-resistant membrane, texture film and base material are through the gap smooth roll one (521) and smooth roll two (522), elevating mechanism (523) is connected with smooth roll one (521) to control the size in gap between smooth roll one (521) and smooth roll two (522), actuating unit (524) is connected with smooth roll two (522) to provide operating power to smooth roll two (522)。
3. time processing PVC floor shaping mechanism according to claim 2, it is characterized in that: each rolling assemblies (51) all includes being wound with the air-expanding shaft (511) of wear-resistant membrane or texture film, the guide roller (512) playing the guiding role and the nip rolls (513) being used for unfolding wear-resistant membrane or texture film, wear-resistant membrane and texture film are via respective groups of air-expanding shaft (511) with it, guide roller (512) and nip rolls (513) are transported to light roll assembly (52), light roll assembly (52) makes wear-resistant membrane, texture film and base material gapless pressing are integrated。
4. time processing PVC floor shaping mechanism according to claim 3, it is characterized in that: air-expanding shaft (511) is positioned at the vertical top of anti-skidding felt wrapped roll (53), guide roller (512), nip rolls (513) and light roll assembly (52) are respectively positioned on the side of anti-skidding felt wrapped roll (53), for carrying the guide roller (512) of texture film compared to being used for the guide roller (512) carrying wear-resistant membrane further from anti-skidding felt wrapped roll (53), for carrying the nip rolls (513) of texture film compared to being used for the nip rolls (513) carrying wear-resistant membrane further from anti-skidding felt wrapped roll (53), described base material is positioned at the lower section of nip rolls (513) and makes texture film be the inner layer film near base material, wear-resistant membrane is the outer membrane away from base material。
5. time processing PVC floor shaping mechanism according to claim 2, it is characterized in that: each rolling assemblies (51) all includes two air-expanding shafts (511), the line of centres of said two air-expanding shaft (511) is horizontal direction, be positioned at each rolling assemblies (51) be arranged over two groups of rubber roll components (54) and one change film cylinder (55), one group of rubber roll component (54) is used for clamping and discharge the film on an air-expanding shaft (511), another group rubber roll component (54) is used for clamping and discharge the film on another air-expanding shaft (511), two groups of rubber roll components (54) clamping alternately or discharge described film, change film cylinder (55) to be connected to order about this group rubber roll component (54) with one group of rubber roll component (54) and near another group rubber roll component (54), the film head and the tail on two air-expanding shafts (511) are pasted together。
6. time processing PVC floor shaping mechanism according to claim 5, it is characterized in that: often organize rubber roll component (54) and all include two rubber rolls (541), gripper cylinder (542) and deflector roll (543), pass between the film on air-expanding shaft (511) corresponding with rubber roll component (54) two rubber rolls (541) from this group rubber roll component (54), gripper cylinder (542) is connected to order about this rubber roll (541) and makes two rubber rolls (541) clamp described film near another rubber roll (541) with one of them rubber roll (541), by the side of deflector roll (543) when described film runs。
7. time processing PVC floor shaping mechanism according to claim 4, it is characterized in that: overlay film calender (5) also includes thermal insulation board (56), thermal insulation board (56) is located between nip rolls (513) and described base material and is radiated on wear-resistant membrane or texture film blocking the heat on described base material。
8. the time processing PVC floor shaping mechanism according to any one of claim 1-7, it is characterised in that: light roll assembly (52) electrically connects with a temperature control system。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521138327.1U CN205326316U (en) | 2015-12-31 | 2015-12-31 | One -step refining PVC floor forming mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521138327.1U CN205326316U (en) | 2015-12-31 | 2015-12-31 | One -step refining PVC floor forming mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205326316U true CN205326316U (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521138327.1U Withdrawn - After Issue CN205326316U (en) | 2015-12-31 | 2015-12-31 | One -step refining PVC floor forming mechanism |
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| Country | Link |
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| CN (1) | CN205326316U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105459422A (en) * | 2015-12-31 | 2016-04-06 | 南京赛旺科技发展有限公司 | Once-processing molding mechanism for PVC floor |
| CN107042679A (en) * | 2017-04-27 | 2017-08-15 | 上海嘉好机械制造有限公司 | The equipment for coating film on PVC overlay films floor |
| CN109703077A (en) * | 2018-12-28 | 2019-05-03 | 无锡市三力胶带有限公司 | A method of it is manufactured for the manufacturing equipment of household electrical appliances protective film and using the equipment |
| CN113635575A (en) * | 2021-07-29 | 2021-11-12 | 济南聚隆塑业有限公司 | Production line of color composite environment-friendly board |
-
2015
- 2015-12-31 CN CN201521138327.1U patent/CN205326316U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105459422A (en) * | 2015-12-31 | 2016-04-06 | 南京赛旺科技发展有限公司 | Once-processing molding mechanism for PVC floor |
| CN107042679A (en) * | 2017-04-27 | 2017-08-15 | 上海嘉好机械制造有限公司 | The equipment for coating film on PVC overlay films floor |
| CN109703077A (en) * | 2018-12-28 | 2019-05-03 | 无锡市三力胶带有限公司 | A method of it is manufactured for the manufacturing equipment of household electrical appliances protective film and using the equipment |
| CN113635575A (en) * | 2021-07-29 | 2021-11-12 | 济南聚隆塑业有限公司 | Production line of color composite environment-friendly board |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160622 Effective date of abandoning: 20171219 |
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| AV01 | Patent right actively abandoned |