CN205325278U - Automatic eliminate anchor clamps of deviation - Google Patents
Automatic eliminate anchor clamps of deviation Download PDFInfo
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- CN205325278U CN205325278U CN201521138107.9U CN201521138107U CN205325278U CN 205325278 U CN205325278 U CN 205325278U CN 201521138107 U CN201521138107 U CN 201521138107U CN 205325278 U CN205325278 U CN 205325278U
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型属于自动化设备技术领域且提供了一种自动消除偏差的夹具,包括基座且基座的一侧设置有安装台,安装台的一侧设置有安装座,安装座的一侧设置有安装板且安装板的一侧设置有安装杆,安装杆的一端设置有安装筒,安装筒内设置有弹簧且弹簧的一端设置有压力感应器,弹簧的另一端设置有连接杆。本实用新型在夹具板夹紧零件之前,顶板会顶到零件,并通过弹簧将压力传送至压力感应器,压力感应器将压力数据传输至控制器,控制器根据压力感应器感受到压力的时间长短后,控制液压缸和伸缩杆对夹具板的夹紧度进行调节,能够有效的消除夹具板的偏差,提高了夹具的夹紧质量和使用效率;结构简单、使用方便;能够提高生产效率。
The utility model belongs to the technical field of automation equipment and provides a fixture for automatically eliminating deviations. The mounting plate is provided with a mounting rod on one side of the mounting plate, a mounting tube is provided at one end of the mounting rod, a spring is provided in the mounting tube and a pressure sensor is provided at one end of the spring, and a connecting rod is provided at the other end of the spring. In the utility model, before the fixture plate clamps the part, the top plate will push against the part, and the pressure will be transmitted to the pressure sensor through the spring, and the pressure sensor will transmit the pressure data to the controller, and the controller will feel the pressure according to the time of the pressure sensor After the length, the hydraulic cylinder and the telescopic rod are controlled to adjust the clamping degree of the fixture plate, which can effectively eliminate the deviation of the fixture plate, improve the clamping quality and use efficiency of the fixture; the structure is simple, easy to use, and the production efficiency can be improved.
Description
技术领域technical field
本实用新型涉及一种夹具,特别涉及一种自动消除偏差的夹具,属于自动化设备技术领域。The utility model relates to a clamp, in particular to a clamp for automatically eliminating deviation, and belongs to the technical field of automation equipment.
背景技术Background technique
夹具是机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置。根据要测试的试验片的不同种类(塑料、金属等)、试验方式的不同种类(拉伸、压缩)需要更换治具进行试验。机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置。又称卡具。从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装工件的装置,都可称为夹具。例如焊接夹具、检验夹具、装配夹具、机床夹具等。其中机床夹具最为常见,常简称为夹具。A fixture is a device used to fix the processing object in the process of mechanical manufacturing so that it occupies the correct position for construction or inspection. According to the different types of test pieces to be tested (plastic, metal, etc.) and the different types of test methods (tension, compression), it is necessary to replace the jig for the test. It is a device used to fix the processing object in the process of mechanical manufacturing so that it occupies the correct position to accept construction or inspection. Also known as fixture. In a broad sense, any process in the process, the device used to install the workpiece quickly, conveniently and safely, can be called a fixture. Such as welding fixtures, inspection fixtures, assembly fixtures, machine tool fixtures, etc. Among them, machine tool fixtures are the most common, often referred to as fixtures.
目前夹具的使用相当的广泛,尤其是在机床和金属零件加工方面,但是由于目前的零件之间仍存在细微的尺寸差异,尤其是非标准件之间的微小尺寸偏差十分的不稳定,导致夹具对零件的夹持出现不稳定的现象,容易影响到夹持的稳定性而且会影响到加工质量,甚至会影响到加工的安全性,现有的夹具在尺寸偏差消除方面主要依靠人工进行,十分的影响使用效率。At present, fixtures are widely used, especially in the processing of machine tools and metal parts. However, due to the slight dimensional differences between the current parts, especially the small dimensional deviations between non-standard parts are very unstable, resulting in fixtures. The clamping of the parts is unstable, which will easily affect the stability of the clamping, the processing quality, and even the safety of the processing. The existing fixtures mainly rely on manual work in eliminating dimensional deviations. affect the efficiency of use.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种自动消除偏差的夹具,可以在夹具夹紧零件之前感应出微小偏差并通过控制器对偏差进行调整和适应,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a fixture that automatically eliminates the deviation, which can sense the slight deviation before the fixture clamps the parts and adjust and adapt the deviation through the controller, which can effectively solve the background problems in technology.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型一种自动消除偏差的夹具,包括基座且所述基座的一侧设置有安装台,所述安装台的一侧设置有安装座,所述安装座的一侧设置有安装板且所述安装板的一侧设置有安装杆,所述安装杆的一端设置有安装筒,所述安装筒内设置有弹簧且所述弹簧的一端设置有压力感应器,所述弹簧的另一端设置有连接杆且所述连接杆的一端设置有顶板。The utility model is a fixture for automatically eliminating deviation, which comprises a base, and one side of the base is provided with a mounting platform, one side of the mounting platform is provided with a mounting seat, and one side of the mounting seat is provided with a mounting plate And one side of the mounting plate is provided with a mounting rod, one end of the mounting rod is provided with a mounting cylinder, a spring is disposed in the mounting cylinder and one end of the spring is provided with a pressure sensor, and the other end of the spring A connecting rod is provided and one end of the connecting rod is provided with a top plate.
作为本实用新型的一种优选技术方案,所述安装板内设置有伸缩杆且所述伸缩杆的一端设置有液压缸,所述伸缩杆的另一端设置有夹具板,所述安装杆的一端与所述伸缩杆的一侧相连接;所述安装台的一侧设置有控制器。As a preferred technical solution of the present utility model, a telescopic rod is provided in the installation plate and a hydraulic cylinder is provided at one end of the telescopic rod, a clamp plate is provided at the other end of the telescopic rod, and one end of the installation rod It is connected with one side of the telescopic rod; one side of the installation platform is provided with a controller.
作为本实用新型的一种优选技术方案,所述安装台的一侧设置有若干安装槽,所述安装台与所述安装座之间设置有紧固板,所述紧固板内均设置有紧固钉。As a preferred technical solution of the present invention, one side of the installation platform is provided with several installation grooves, a fastening plate is provided between the installation platform and the installation seat, and the fastening plates are provided with fastening nails.
作为本实用新型的一种优选技术方案,所述紧固钉的一端设置于所述安装槽内,所述紧固钉的另一端均套接有紧固螺帽。As a preferred technical solution of the present utility model, one end of the fastening nail is arranged in the installation groove, and the other ends of the fastening nails are sleeved with fastening nuts.
作为本实用新型的一种优选技术方案,所述压力感应器电性连接所述控制器且所述控制器电性连接所述液压缸。As a preferred technical solution of the present invention, the pressure sensor is electrically connected to the controller and the controller is electrically connected to the hydraulic cylinder.
与现有技术相比本实用新型所达到的有益效果是:在夹具板夹紧零件之前,顶板会顶到零件,并通过弹簧将压力传送至压力感应器,压力感应器将压力数据传输至控制器,控制器根据压力感应器感受到压力的时间长短后,控制液压缸和伸缩杆对夹具板的夹紧度进行调节,能够有效的消除夹具板的偏差,提高了夹具的夹紧质量和使用效率;结构简单、使用方便;能够提高生产效率。Compared with the prior art, the utility model has the beneficial effects that: before the fixture plate clamps the part, the top plate will push against the part, and the pressure will be transmitted to the pressure sensor through the spring, and the pressure sensor will transmit the pressure data to the control The controller controls the hydraulic cylinder and telescopic rod to adjust the clamping degree of the fixture plate according to the time when the pressure sensor feels the pressure, which can effectively eliminate the deviation of the fixture plate and improve the clamping quality and use of the fixture. Efficiency; simple structure, easy to use; can improve production efficiency.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.
在附图中:In the attached picture:
图1是本实用新型实施例所述的一种自动消除偏差的夹具的结构示意图;Fig. 1 is a schematic structural view of a fixture for automatically eliminating deviations described in an embodiment of the present invention;
图2是本实用新型实施例所述的一种自动消除偏差的夹具的模块图;Fig. 2 is a block diagram of a clamp that automatically eliminates deviation described in the embodiment of the present invention;
图中标号:1、基座;2、安装台;3、安装座;4、安装板;5、安装杆;6、安装筒;7、弹簧;8、压力感应器;9、连接杆;10、顶板;11、伸缩杆;12、液压缸;13、夹具板;14、控制器;15、安装槽;16、紧固板;17、紧固钉;18、紧固螺帽。Symbols in the figure: 1, base; 2, installation platform; 3, installation seat; 4, installation plate; 5, installation rod; 6, installation cylinder; 7, spring; 8, pressure sensor; 9, connecting rod; 10 11. Telescopic rod; 12. Hydraulic cylinder; 13. Fixture plate; 14. Controller; 15. Installation groove; 16. Fastening plate; 17. Fastening nail; 18. Fastening nut.
具体实施方式detailed description
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例:如图1-2所示,本实用新型一种自动消除偏差的夹具,包括基座1且基座1的一侧设置有安装台2,安装台2的一侧设置有安装座3,安装座3的一侧设置有安装板4且安装板4的一侧设置有安装杆5,安装杆5的一端设置有安装筒6,安装筒6内设置有弹簧7且弹簧7的一端设置有压力感应器8,弹簧7的另一端设置有连接杆9且连接杆9的一端设置有顶板10。Embodiment: As shown in Figure 1-2, the utility model is a fixture for automatically eliminating deviation, which includes a base 1 and a mounting platform 2 is provided on one side of the base 1, and a mounting seat 3 is provided on one side of the mounting platform 2 One side of the mounting base 3 is provided with a mounting plate 4 and one side of the mounting plate 4 is provided with a mounting rod 5, one end of the mounting rod 5 is provided with a mounting cylinder 6, a spring 7 is provided in the mounting cylinder 6 and one end of the spring 7 is provided There is a pressure sensor 8 , the other end of the spring 7 is provided with a connecting rod 9 and one end of the connecting rod 9 is provided with a top plate 10 .
进一步的,安装板4内设置有伸缩杆11且伸缩杆11的一端设置有液压缸12,伸缩杆11的另一端设置有夹具板13,安装杆5的一端与伸缩杆11的一侧相连接,可以方便的通过夹具板13对零件进行夹紧;安装台2的一侧设置有控制器14,可以控制液压缸12。Further, the installation plate 4 is provided with a telescopic rod 11 and one end of the telescopic rod 11 is provided with a hydraulic cylinder 12, the other end of the telescopic rod 11 is provided with a clamp plate 13, and one end of the mounting rod 5 is connected to one side of the telescopic rod 11 , the parts can be clamped conveniently through the clamping plate 13; a controller 14 is arranged on one side of the mounting table 2, which can control the hydraulic cylinder 12.
安装台2的一侧设置有若干安装槽15,安装台2与安装座3之间设置有紧固板16,紧固板16内均设置有紧固钉17,可以方便的将安装座3进行固定。One side of the mounting table 2 is provided with several mounting grooves 15, and a fastening plate 16 is provided between the mounting table 2 and the mounting seat 3, and fastening nails 17 are arranged in the fastening plate 16, so that the mounting seat 3 can be easily mounted. fixed.
紧固钉17的一端设置于安装槽15内,紧固钉17的另一端均套接有紧固螺帽18,可以防止使用时紧固钉17出现松动,影响作业安全。One end of the fastening nail 17 is arranged in the installation groove 15, and the other end of the fastening nail 17 is sleeved with a fastening nut 18, which can prevent the fastening nail 17 from loosening during use and affect the operation safety.
压力感应器8电性连接控制器14且控制器14电性连接液压缸12,控制器14可以根据压力感应器8的压力数据对液压缸12进行控制。The pressure sensor 8 is electrically connected to the controller 14 and the controller 14 is electrically connected to the hydraulic cylinder 12 . The controller 14 can control the hydraulic cylinder 12 according to the pressure data of the pressure sensor 8 .
本实用新型在进行使用的时候,在夹具板13夹紧零件之前,顶板10会顶到零件,并通过弹簧7将压力传送至压力感应器8,压力感应器8将压力数据传输至控制器14,控制器14根据压力感应器8感受到压力的时间长短后,控制液压缸12和伸缩杆11对夹具板13的夹紧度进行调节,能够有效的消除夹具板的偏差。When the utility model is in use, before the clamp plate 13 clamps the part, the top plate 10 will push against the part, and the pressure will be transmitted to the pressure sensor 8 through the spring 7, and the pressure sensor 8 will transmit the pressure data to the controller 14 The controller 14 controls the hydraulic cylinder 12 and the telescopic rod 11 to adjust the clamping degree of the clamping plate 13 according to the time when the pressure sensor 8 feels the pressure, which can effectively eliminate the deviation of the clamping plate.
本实用新型在夹具板13夹紧零件之前,顶板10会顶到零件,并通过弹簧7将压力传送至压力感应器8,压力感应器8将压力数据传输至控制器14,控制器14根据压力感应器8感受到压力的时间长短后,控制液压缸12和伸缩杆11对夹具板13的夹紧度进行调节,能够有效的消除夹具板的偏差,提高了夹具的夹紧质量和使用效率;结构简单、使用方便;能够提高生产效率。In the utility model, before the fixture plate 13 clamps the part, the top plate 10 will push against the part, and the pressure will be transmitted to the pressure sensor 8 through the spring 7, and the pressure sensor 8 will transmit the pressure data to the controller 14, and the controller 14 will transmit the pressure data to the controller 14 according to the pressure. After the sensor 8 feels the pressure, control the hydraulic cylinder 12 and the telescopic rod 11 to adjust the clamping degree of the clamping plate 13, which can effectively eliminate the deviation of the clamping plate and improve the clamping quality and use efficiency of the clamp; The structure is simple and the use is convenient; the production efficiency can be improved.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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CN201521138107.9U CN205325278U (en) | 2015-12-30 | 2015-12-30 | Automatic eliminate anchor clamps of deviation |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106903533A (en) * | 2017-03-31 | 2017-06-30 | 苏州亚思科精密数控有限公司 | A kind of precision machine tool upper fixture locking method |
CN110406908A (en) * | 2019-07-04 | 2019-11-05 | 嵊州市荣飞纺织机械有限公司 | A kind of operating device for Hardware fitting transport |
-
2015
- 2015-12-30 CN CN201521138107.9U patent/CN205325278U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106903533A (en) * | 2017-03-31 | 2017-06-30 | 苏州亚思科精密数控有限公司 | A kind of precision machine tool upper fixture locking method |
CN110406908A (en) * | 2019-07-04 | 2019-11-05 | 嵊州市荣飞纺织机械有限公司 | A kind of operating device for Hardware fitting transport |
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