CN204989824U - Automatic change electric wiring structure of box formula modularization of equipment - Google Patents
Automatic change electric wiring structure of box formula modularization of equipment Download PDFInfo
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- CN204989824U CN204989824U CN201520508106.2U CN201520508106U CN204989824U CN 204989824 U CN204989824 U CN 204989824U CN 201520508106 U CN201520508106 U CN 201520508106U CN 204989824 U CN204989824 U CN 204989824U
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Abstract
The utility model provides an automatic change electric wiring structure of box formula modularization of equipment, divide into a power module with inner line according to the function, a control module and at least one detector, a drive module and a distribution module, each module can go up the electricity test alone, also can replace immediately when taking place to damage, the not normal production of consequently influence industry, trouble situation in each module can relatedly not influence other modules yet simultaneously, each module all sees through corresponding interface and connects, more be favorable to wiring personnel understanding equipment constitution fast, help to later maintenance also energy band, the characteristic that its commonality is high also is favorable to the batchization manufacturing.
Description
Technical field
The present invention relates to a kind of electric wiring mode, more particularly, relate to a kind of electric wiring mode of box-type equipment of automation equipment, through by electrical module, equipment electrical principle and function is allowed to define very clear, allow wiring personnel form by fast understanding equipment, also to electrical testing on individual module, later maintenance can be contributed to and find out fault crux point simultaneously.
Background technology
Along with science and technology more and more progress, the robotization of electrical equipment is also all entered with day, gets more and more along with required function, and the assembly in equipment is also ceaselessly in increase, simultaneously along with the development of automatic technology, in all trades and professions, industry is introduced automation equipment all in a large number and is improved production capacity.But along with the improvement of technique, people start have higher requirement and expectation to automation equipment, when constantly adding function, making the structure of automation equipment day by day complicated, in the layout of internal wiring, also bringing to a certain degree difficulty and challenge simultaneously.
The idea of the multiplex one of electric wiring traditional at present " entirety " connects up, so-called entirety, is in fact all arranged in same module by the whole electric components in equipment exactly, allows between assembly and adopt direct-connected mode to be electrically connected.On the simple equipment of structure, the direct-connected cabling scenario of traditional integral perhaps also has a little advantage for cost with using in difficulty, if but the novel device that integrated, because possessed many functions, therefore the layout of intraware and the arrangement of circuit, its component difficulty is very unthinkable.If equipment is suddenly out of joint, is electrical principle and the performance of very difficult quick understanding equipment for the moment, or tamely can only waits for the maintenance of genuine, definitely can bring significant adverse effect for production capacity.
In addition, because equipment development business is when carrying out equipment development, generally all purpose design can be adopted, therefore we are when buying equipment, definitely the cooperation self of immediacy cannot produce online demand, school tune must be carried out for equipment, then propose higher technology door and requirement to wiring personnel, allow equipment occur that abnormal possibility promotes and not easily investigates powering in debugging.
Too complicated circuit layout not only has in the plant maintenance in later stage not easily to be interrogated and examined and understands outside its operation principles and mode fast, when carrying out device power test early stage, just there is higher probability can because the related assembly affecting other and be connected of parts of wherein fault.As long as when such situation one occurs, find problem business and failture evacuation just need to expend more time and manpower, and product line also can be caused normally not produce simultaneously.So we are appreciated that, past traditional electrical equipment wire laying mode is not suitable in high-tech industry now, because its equipment of more accurate industry also possesses many functions relatively, therefore inner careful wiring arrangement is inevitable, but as aforementioned several proposed shortcomings, the equipment tight as long as connect up all will inevitably occur, just can't separate to some extent because of conventional industries and scientific and technological industry.
Therefore, the layout of electric appliance circuits how is allowed to simplify, become and allow one to have the people of basic electricity idea just can understand inner wire laying mode and operation principles, it is then the problem of our primary solution, as long as because wire laying mode can be simplified, when the problem of equipment failure, just out of order place can be looked for immediately, it is not allowed relatedly to affect other parts, and in the time that fault occurs and expends needed for eliminating, also can from originally purposelessly search search just can solve originally in the face of complicated wire laying mode institute by the obstacle that produces with difficult, get rid of the doubt that will produce related impact when carrying out upper electrical testing on other parts, also can significantly shorten, since then no longer as looking for a needle in a haystack, planless nothing only to the greatest extent looking up the fault source wheresoever.
Summary of the invention
Fundamental purpose of the present invention is to provide a kind of box-type Modularized electrical wiring structure, inner electrical equipment layout is simplified through modular design, facilitates equipment personnel fast understanding functions of the equipments.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, connect through corresponding interface between modules, facilitate equipment to connect up and install and mass production.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, each intermodule can power on separately and test, and can find early and lockout issue point, can't cause the related impact of other modules for the problem points of individual module simultaneously.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, be conducive to post facility to safeguard, can very fast lockout issue point when problem occurs, and during for carrying out damage part replacement, only need directly to change corresponding module, everything can be completed when not affecting product line and normally producing.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, make equipment interoperability comparatively strong through modular designs, be therefore applicable to various kinds of equipment and electrical equipment, be also conducive to mass manufacture simultaneously and produce.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, be beneficial to the composition of wiring personnel energy fast understanding equipment, put equipment electrical equipment principle in order, can process be accelerated for installation or maintenance, also can reduce simultaneously and newly enter personnel for time of learning equipment and technology door.
Another object of the present invention is to provide a kind of box-type Modularized electrical wiring structure, directly the module broken down can be replaced when failure situations occurs, detailed failure condition can particular exam under line, even if therefore fault occurs, also immediacy can get rid of, do not affect produce online normal operation completely.
For achieving the above object, the invention provides a kind of box-type Modularized electrical wiring structure of automation equipment, it comprises removably and can the place of working power module, control module, driver module and the Wiring module that are connected, and wherein each module can go up electrical testing separately.
Preferably; the electric power that described power module provides whole equipment required; it comprises the general supply interface being connected to 220V electric main, the second source providing the protective device of earth leakage protection mechanism, provide the first terminal of 220V alternating voltage input and output point to arrange and provide 220V alternating voltage to export exports; wherein; 220V civil power distributes through this first terminal row after the input of this general supply interface; export after the transformer possessed carries out transformation amplitude modulation through each Switching Power Supply and power supply, electric component needed for supply arrangement inside uses.
Preferably, described power module also comprises: the first power supply of the first Switching Power Supply providing 24V voltage, the second switch power supply providing 12V voltage and output 24V DC voltage exports.
Preferably, described power module also comprises: provide the 3rd Switching Power Supply of vision sensor 24V voltage, described 3rd Switching Power Supply for being connected to the vision sensor of described automation equipment, to provide the voltage of the 24V needed for described vision sensor.
Preferably, described control module can be connected to described power module with being energized, and comprise as control core in order to controlled motion axle card the second terminal block, the I/O Signal aspects lamp of input/output signal display, the first power supply interface providing direct current 24V input, motor pulses exports and sensor signal is collected the first interface of input and provides the first break-through mouth of connecting line of motion control axle card and its terminal strip, wherein, described second terminal block is applicable to hold the required control assembly of described automation equipment simultaneously.
Preferably, described driver module can be connected to described power module with being energized, and the 4th interface comprising stepper motor driver, servo-driver, the 3rd terminal block as alternating current 220V and direct current 24V distribution point, the second power supply interface providing 220V AC power to input, the 3rd power supply interface providing 24V direct supply to input, the second interface as power line between stepper motor and its driver and scrambler line docking port, the 3rd interface as power line between servo-driver and servomotor and scrambler line docking port and input as motor pulses signal.
Preferably, described Wiring module can be connected to described power module with being energized, and comprise as the first terminal platform of sensor terminal platform, the 3rd terminal board preventing the surge current that produces during inductor load power down from causing the second terminal board of damage to controller delivery outlet, distributing as line interface, the 4th power supply interface providing 24V power supply to input and as Wiring module and described automation equipment electric component between the second break-through mouth of connection line, wherein said the first terminal platform is connected with the described first interface of described control module.
Preferably, described Wiring module also comprises vision controller, for vision camera control treatment picture and calculating location information.
Preferably, described Wiring module also comprises the laser-measured height amplifier that measurement products true altitude carries out the correction of axle moving displacement.
Preferably, described Wiring module also comprises the electromagnetic valve component controlling cylinder direction and vacuum acoustical generator switch, and the 5th interface of connected electromagnetic valve and cylinder and vacuum generator.
Preferably, the described the first terminal platform of described Wiring module is the terminal board being connected to sensor, wherein said sensor be selected from collect automation equipment kinematic axis initial point, limit signal and normal signal input and output sensor in one or more.
Preferably, wherein described in each, power module, described control module, described driver module and described Wiring module are configured with independently casing separately.
Accompanying drawing explanation
Fig. 1 is the power module schematic perspective view of a preferred embodiment according to a kind of box-type Modularized electrical wiring structure of the present invention.
Fig. 2 is the control module schematic perspective view of a preferred embodiment according to a kind of box-type Modularized electrical wiring structure of the present invention.
Fig. 3 is the driver module schematic perspective view of a preferred embodiment according to a kind of box-type Modularized electrical wiring structure of the present invention.
Fig. 4 is the Wiring module schematic perspective view of a preferred embodiment according to a kind of box-type Modularized electrical wiring structure of the present invention.
Embodiment
Below describe and realize the present invention for disclosing the present invention to enable those skilled in the art.Preferred embodiment in below describing only as an example, it may occur to persons skilled in the art that other apparent modification.The ultimate principle of the present invention defined in the following description can be applied to other embodiments, deformation program, improvement project, equivalent and not deviate from the other technologies scheme of the spirit and scope of the present invention.
Fig. 1 is to the box-type Modularized electrical wiring structure of the automation equipment that Figure 4 shows that according to a preferred embodiment of the present invention, described method carrys out simplified apparatus inner structure through modular designs, make engineering staff's energy fast understanding equipment theory of constitution, when unusual condition occurs, also can be powered on separately by modules respectively and test, the eliminating for fault can bring good benefit.In addition, modular designs not only facilitates equipment wiring to install, and more can be beneficial to mass manufacture, and the independence of each intermodule, when fault can be allowed to occur, between disparate modules, related impact can not be produced.
Described box-type Modularized electrical wiring structure is applicable to box-type automation equipment in the present invention, can be divided into provide a power module 1 of whole equipment required electric power, carry all control assemblies and provide the Wiring module 4 that a driver module 3 of a control module 2 of each road interface, carrying integral device driver part and all electric components loaded except control assembly and driver part and Ge Lu I/O signal collect according to its function.
As shown in Figures 1 to 4, wherein, described power module 1 comprises connecting a general supply interface 10 of 220 electric mains, a protective device 11 of proterctive equipment electric leakage and excess current, the first terminal row 12 as 220V alternating voltage input and output point, the second source output 17 that provides 24V voltage to export 16 to one first Switching Power Supply 13 of required parts, one the 3rd Switching Power Supply 15 providing a second switch power supply 14 of 12V voltage, supply vision controller voltage, one first power supply that provides 24V direct current to export and provide 220V alternating current to export, described control module 2 comprise as control core in order to controlled motion axle card one second terminal block 20, an I/O Signal aspects lamp 21 of input/output signal display, one first power supply interface 22 providing direct current 24V input, motor pulses exports and sensor signal is collected a first interface 23 of input and provides the one first break-through mouth 24 of connecting line of motion control axle card and its terminal strip, described driver module 3 comprises a stepper motor driver 30, one servo-driver 31, as one the 3rd terminal block 32 of alternating current 220V and direct current 24V distribution point, one second power supply interface 33 providing 220V AC power to input, one the 3rd power supply interface 34 providing 24V direct supply to input, as one second interface 35 of power line between stepper motor and its driver and scrambler line docking port, as one the 3rd interface 36 and one the 4th interface 37 that inputs as motor pulses signal of power line between servo-driver and servomotor and scrambler line docking port, described Wiring module 4 comprises in order to vision camera control treatment picture and a vision controller 40 of calculating location information, measurement products true altitude carries out a laser-measured height amplifier 41 of axle moving displacement correction, control an electromagnetic valve component 42 of cylinder direction and vacuum acoustical generator switch, collect each axle initial point, limit signal, one the first terminal platform 43 of normal signal input and output, for one second terminal board 44 preventing the surge current that produces during inductor load power down from controller delivery outlet caused to damage, as one the 3rd terminal board 45 that line interface distributes, one the 4th power supply interface 46 providing 24V power supply to input, as one second break-through mouth 47 of connection line between this Wiring module 4 and other modules and electric component and one the 5th interface 47 of connected electromagnetic valve and cylinder and vacuum generator.
From Fig. 1 to Fig. 4, we can be clear that, four parts are divided into through by Whole Equipment electrical equipment layout, and allowing each module interface corresponding separately connect with other corresponding modules, therefore singly planning can be configured with regard to single module when connecting up, thus, then the allocation plan carrying out circuit many relative to being easy to of originally must considering every possible angle that overall line arrangements comes.In addition, owing to taking modular designs, therefore modules can go up electrical testing separately, eliminating when occurring for fault can bring a good benefit, can find early and lockout issue point, maintenance conditions personnel can be safeguarded early, simultaneously based on such setting, it is hereby ensured the problem that individual module occurs, can not related impact to other modules, thus damage can be controlled on single module range.
In addition, as shown in Figure 1 to Figure 4, described in each, power module 1, described control module 2, described driver module 3 and described Wiring module 4 are configured with independently casing separately, thus realize modules all realize independent case body formula design, the electric component of modules is all installed on corresponding casing, thus conveniently take and with the installation of other modules.
Structure and its electrical equipment layout of described power module 1 can be clear that from Fig. 1; described power module 1 is connected with the electric main of 220V through this general supply interface 10; obtain required all power sources; but in order to ensure equipment leakage or prominent come super-high-current cause establishing and be damaged; thus this protective device 11 is provided with; be positioned at this first terminal row 12 set by equipment underlying space, provide the input and output point of the alternating current of 220V.This first Switching Power Supply 13 provides 24V voltage to required cloth member, and this second switch power supply 14 provides 12V voltage to required electric component, and the 3rd Switching Power Supply 15 provides the 24V voltage needed for vision controller.This first power output 16 be positioned on outer panel then exports as 24V direct supply, is connected to the 3rd power supply interface on this first power supply interface stated in control module 2, described driver module 3 and the 4th power supply interface on described Wiring module 4.Be positioned at the output that superolateral this second source delivery outlet 17 of outer panel provides 220V alternating current equally, can be connected with this second power supply interface 33 on described driver module 3.
Described control module 2 shown in Fig. 2, it is as the control core of whole equipment, main Bearer Control parts are as can the control assembly such as program logic controller, motion controller, motion control axle card, supporting and each road interface is provided through this second terminal strip 20, each road controls external member, and whether normal operation is then used as judging through arranging this I/O Signal aspects 21 on outer panel, I/O signal display lamp indicates signal and normal operation time bright, if when no signal lamp is bright, represents and wherein have parts to make mistakes, detection must be carried out immediately and safeguard.This first power supply interface 22 can be connected with this first power supply interface 16 on described power module 1, to obtain direct current 24V voltage.And this first interface 23 collects input for motor pulses exports with sensor signal, therefore can be connected with the 4th interface 37 as Puled input interface on described driver module 3.This first break-through mouth 24 then provides the use that the connection cable between this terminal strip 20 and motion control axle card passes through.
Described driver module 3 shown in Fig. 3, mainly carry this step actuator 30, this servo-driver 31 and each road interface thereof, wherein the 3rd terminal strip 32, provide 220V alternating current and the galvanic distribution point of 24V, this second power supply interface 33 can be connected to obtain required 220V alternating voltage with this second power supply interface 17 on described power module 1.3rd power supply interface 34 can export 16 with this first power supply on described power module 1 and be connected, to obtain required 24V DC voltage.This second interface 35 and the 3rd interface 36 each provide power line between stepper motor and driver thereof and servomotor and driver thereof and line of codes mating interface.
As shown in Figure 4, described Wiring module 4 is used for carrying except described control module 2 collects parts with other electric components except described driver module 3 and each road I/O signal, include process picture and this vision controller 40 of calculating location information, be used for measurement products true altitude for this laser-measured height amplifier 41 of axle moving displacement correction, control the switch of cylinder direction and vacuum generator electromagnetic valve component 42, collect each axle initial point signal in sensor, limit signal, this the first terminal platform 43 of common input/output signal, install relay additional with this second terminal board 44 preventing the surge current that produces during inductor load power down from controller delivery outlet caused to damage, the 3rd terminal board 45 of 4*10 line interface distribution is turned as 1*40, 16 the 4th power supply interfaces 46 be connected are exported with this first power supply on described power module 1, this the second break-through mouth 47 that cable passes through is connected with between other modules and electric component as described Wiring module 4, and be used for connected electromagnetic valve and cylinder, 5th interface 48 of vacuum generator.
When carrying out module and detecting, being powers on arbitrary module separately carries out detecting the testing process of its no normal operation, when arbitrary module powers on separately, initialization can be put by advanced luggage in module, then just System self-test can be carried out, when system carries out self-inspection flow process, when there being any failure problems to occur, can information warning be sent, thus a suitable fail-safe control mechanism is produced for integral device.
It is worth mentioning that, when described wire structures of the present invention produces fault, can by four described modules, namely described power module 1, described control module 2, described driver module 3 and described Wiring module 4 take off respectively, and can in turn the respective modules in another wire structures run well be taken off, again these modules are installed on respectively the position of the respective modules of this another wire structures, this module can be detected by upper electrical testing and whether produce fault.Such as, when detecting the described power module 1 of a wire structures, described power module 1 is mounted to the position of the power module of the correspondence in another wire structures of normal operation, then electrical testing is gone up, if can run well, described power module 1 is complete, otherwise described power module 1 has produced fault needs to detect further and repair.
One skilled in the art will understand that the embodiments of the invention shown in foregoing description and accompanying drawing only limit the present invention as an example and not.Object of the present invention is complete and effectively realize.Function of the present invention and structural principle are shown in an embodiment and are illustrated, do not deviating under described principle, embodiments of the present invention can have any distortion or amendment.
Claims (12)
1. a box-type Modularized electrical wiring structure for automation equipment, is characterized in that, comprises removably and can the place of working power module, control module, driver module and the Wiring module that are connected, and wherein each module can go up electrical testing separately.
2. the box-type Modularized electrical wiring structure of automation equipment according to claim 1, the electric power that wherein said power module provides whole equipment required, it comprises the general supply interface being connected to 220V electric main, the protective device of earth leakage protection mechanism is provided, the first terminal of 220V alternating voltage input and output point is provided to arrange, and the second source providing 220V alternating voltage to export exports, wherein, 220V civil power distributes through this first terminal row after the input of this general supply interface, export after the transformer possessed carries out transformation amplitude modulation through each Switching Power Supply and power supply, electric component needed for supply arrangement inside uses.
3. the box-type Modularized electrical wiring structure of automation equipment according to claim 2, wherein said power module also comprises: the first power supply of the first Switching Power Supply providing 24V voltage, the second switch power supply providing 12V voltage and output 24V DC voltage exports.
4. the box-type Modularized electrical wiring structure of automation equipment according to claim 3, wherein said power module also comprises: provide the 3rd Switching Power Supply of vision sensor 24V voltage, described 3rd Switching Power Supply for being connected to the vision sensor of described automation equipment, to provide the voltage of the 24V needed for described vision sensor.
5. the box-type Modularized electrical wiring structure of automation equipment according to claim 3, wherein said control module can be connected to described power module with being energized, and comprise as second terminal block of control core in order to controlled motion axle card, the I/O Signal aspects lamp of input/output signal display, the first power supply interface that direct current 24V inputs is provided, motor pulses exports the first break-through mouth of the first interface collecting input with sensor signal and the connecting line providing motion control axle card and its terminal strip, wherein, described second terminal block is applicable to hold the required control assembly of described automation equipment simultaneously.
6. the box-type Modularized electrical wiring structure of automation equipment according to claim 5, wherein said driver module can be connected to described power module with being energized, and comprise stepper motor driver, servo-driver, as the 3rd terminal block of alternating current 220V and direct current 24V distribution point, the second power supply interface that 220V AC power inputs is provided, the 3rd power supply interface providing 24V direct supply to input, as the second interface of power line between stepper motor and its driver and scrambler line docking port, as the 3rd interface and the 4th interface that inputs as motor pulses signal of power line between servo-driver and servomotor and scrambler line docking port.
7. the box-type Modularized electrical wiring structure of automation equipment according to claim 6, wherein said Wiring module can be connected to described power module with being energized, and the first terminal platform comprised as sensor terminal platform, prevent the surge current produced during inductor load power down from controller delivery outlet is caused to the second terminal board of damage, as the 3rd terminal board that line interface distributes, the 4th power supply interface providing 24V power supply to input, and as Wiring module and described automation equipment electric component between the second break-through mouth of connection line, wherein said the first terminal platform is connected with the described first interface of described control module.
8. the box-type Modularized electrical wiring structure of automation equipment according to claim 7, wherein said Wiring module also comprises vision controller, for vision camera control treatment picture and calculating location information.
9. the box-type Modularized electrical wiring structure of automation equipment according to claim 7, wherein said Wiring module also comprises the laser-measured height amplifier that measurement products true altitude carries out the correction of axle moving displacement.
10. the box-type Modularized electrical wiring structure of automation equipment according to claim 7, wherein said Wiring module also comprises the electromagnetic valve component controlling cylinder direction and vacuum acoustical generator switch, and the 5th interface of connected electromagnetic valve and cylinder and vacuum generator.
The box-type Modularized electrical wiring structure of 11. automation equipments according to claim 7, the described the first terminal platform of wherein said Wiring module is the terminal board being connected to sensor, wherein said sensor be selected from collect automation equipment kinematic axis initial point, limit signal and normal signal input and output sensor in one or more.
12. according to the box-type Modularized electrical wiring structure of described automation equipment arbitrary in claim 1 to 11, and wherein described in each, power module, described control module, described driver module and described Wiring module are configured with independently casing separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520508106.2U CN204989824U (en) | 2015-07-14 | 2015-07-14 | Automatic change electric wiring structure of box formula modularization of equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520508106.2U CN204989824U (en) | 2015-07-14 | 2015-07-14 | Automatic change electric wiring structure of box formula modularization of equipment |
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| Publication Number | Publication Date |
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| CN204989824U true CN204989824U (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520508106.2U Expired - Fee Related CN204989824U (en) | 2015-07-14 | 2015-07-14 | Automatic change electric wiring structure of box formula modularization of equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109765478A (en) * | 2019-01-16 | 2019-05-17 | 浙江众合科技股份有限公司 | A kind of interactive single board testing system |
| CN109945905A (en) * | 2017-12-20 | 2019-06-28 | 长沙行深智能科技有限公司 | It is a kind of for installing the device and sensor of sensor |
-
2015
- 2015-07-14 CN CN201520508106.2U patent/CN204989824U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109945905A (en) * | 2017-12-20 | 2019-06-28 | 长沙行深智能科技有限公司 | It is a kind of for installing the device and sensor of sensor |
| CN109945905B (en) * | 2017-12-20 | 2024-03-12 | 长沙行深智能科技有限公司 | Device for installing sensor and sensor |
| CN109765478A (en) * | 2019-01-16 | 2019-05-17 | 浙江众合科技股份有限公司 | A kind of interactive single board testing system |
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