CN204570934U - The flat oblique locating connector of cylindrical steel structure based on BIM - Google Patents
The flat oblique locating connector of cylindrical steel structure based on BIM Download PDFInfo
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Abstract
本实用新型公开了一种基于BIM的圆柱形钢结构平斜交定位连接装置,包括铰接在一起的圆弧形底板和转板,以及伸缩支架;圆弧形底板的底面设置内腔,内腔中安装电磁铁甲,转板设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路;在所述定位连接板上粘贴有BIM定位片,BIM定位片携带位置、孔位和角度信息。利用圆弧形底板与翻板组成的合适角度,确定定位连接板处于合适的角度,并确保定位连接板与结构主体接触点为焊接点。从而确定斜梁的固定距离和角度。确保施工精度、提高施工效率,降低施工难度和工人工作量,节约施工成本,也为BIM技术在施工企业中将得到快速发展和应用提供基础。
The utility model discloses a BIM-based horizontal and oblique positioning connection device for a cylindrical steel structure, which comprises an arc-shaped bottom plate and a rotating plate hinged together, and a telescopic support; the bottom surface of the arc-shaped bottom plate is provided with an inner cavity, and The electromagnet A is installed in the middle, and the rotating plate is provided with an inner cavity, and the electromagnet B is installed in the inner cavity, and a switch, a power supply and a circuit for controlling the on-off of the electromagnet are provided; a BIM positioning sheet is pasted on the positioning connecting plate, and the BIM positioning sheet Carries position, hole position and angle information. Use the appropriate angle formed by the arc-shaped bottom plate and the flap to determine that the positioning connecting plate is at a suitable angle, and ensure that the contact point between the positioning connecting plate and the structural main body is a welding point. Thereby determine the fixed distance and angle of the inclined beam. Ensure construction accuracy, improve construction efficiency, reduce construction difficulty and worker workload, save construction cost, and also provide a foundation for the rapid development and application of BIM technology in construction enterprises.
Description
技术领域 technical field
本实用新型涉及钢结构连接定位技术领域,具体涉及一种基于BIM的圆柱形钢结构平斜交定位连接装置。 The utility model relates to the technical field of connection and positioning of steel structures, in particular to a BIM-based horizontal and oblique positioning connection device for cylindrical steel structures.
背景技术 Background technique
钢结构建筑或桥梁在连接时,例如将次梁与主梁连接时,由于两梁质量大,直接焊接难度大,精度不高,为确保连接精度和连接的牢固性,通常在主梁上预先焊固定位连接板,然后将次梁的腹板贴合在定位连接板表面,再将腹板端部与定位连接板通过螺栓连接固定。定位连接板表面距离次梁的腹板中心线距离确定,定位连接板与次梁的腹板平行,这就确保了次梁处于恰当的位置,理论上可到达高精度连接目的。但实际上经常出现定位精度差,偏角过大,或错位等问题,其主要原因是定位连接板与主梁预先焊接存在误差大的问题。目前,将定位连接板焊固与主梁上的方法是依靠工人利用丁字尺作为基准,或者利用角度仪设计角度后,用手扶定位连接板的方式进行焊接,这种焊接方式误差很大,经常出现倾斜角度不对应和前后错位等问题,焊接后再测量,如发现精度不够再进行纠正的方式是采用大锤砸的方式,这种笨重的处理方法只能略微纠正角偏问题,对于错位问题无法根部解决,而返工可能会造成主梁承载性能变差的问题。为达到标准的连接精度,工作量极大,效率低下,影响整个工程的施工进度。 When connecting steel structure buildings or bridges, such as connecting the secondary girder with the main girder, due to the large mass of the two girders, direct welding is difficult and the precision is not high. Weld and fix the positioning connecting plate, then attach the web of the secondary beam to the surface of the positioning connecting plate, and then fix the end of the web and the positioning connecting plate through bolt connection. The distance between the surface of the positioning connecting plate and the center line of the web of the secondary beam is determined, and the positioning connecting plate is parallel to the web of the secondary beam, which ensures that the secondary beam is in an appropriate position, and in theory can achieve the purpose of high-precision connection. But in fact, problems such as poor positioning accuracy, excessive deflection angle, or misalignment often occur. The main reason is that there is a large error in the pre-welding of the positioning connecting plate and the main beam. At present, the method of welding the positioning connection plate to the main beam is to rely on the workers to use the T-square as a reference, or use the angle meter to design the angle, and then use the hand-held positioning connection plate to weld. This welding method has a large error. Problems such as inconsistency of inclination angle and front-to-back misalignment often occur. Measure after welding. If the accuracy is found to be insufficient, the way to correct it is to use a sledgehammer. This cumbersome processing method can only slightly correct the angular deviation problem. For misalignment The problem cannot be solved at the root, and rework may cause the problem of poor bearing performance of the main beam. In order to achieve the standard connection accuracy, the workload is huge and the efficiency is low, which affects the construction progress of the entire project.
由于存在以上技术问题,目前建筑信息模型(BIM)从设计阶段向施工阶段的应用延伸存在难度,导致信息传递过程中的衰减,这就阻碍了BIM技术在大型复杂工程施工过程中的应用。 Due to the above technical problems, it is currently difficult to extend the application of Building Information Modeling (BIM) from the design stage to the construction stage, resulting in attenuation in the process of information transmission, which hinders the application of BIM technology in the construction process of large and complex projects.
实用新型内容 Utility model content
本实用新型的目的是针对现有技术中存在的问题和不足,提供一种适用于建筑信息模型(BIM)设计阶段和施工阶段的斜交定位连接技术,提高施工精度,降低信息传递过程中的衰减;适合BIM技术在大型复杂工程施工过程中的应用,实现对建筑工程的有效可视化管理。 The purpose of this utility model is to solve the problems and deficiencies in the existing technology, and provide a diagonal positioning connection technology suitable for the design phase and construction phase of the building information model (BIM), improve the construction accuracy, and reduce the error in the process of information transmission. Attenuation; It is suitable for the application of BIM technology in the construction process of large and complex projects, and realizes effective visual management of construction projects.
为实现上述目的,本实用新型采用如下技术方案:一种基于BIM的圆柱形钢结构平斜交定位连接装置,包括贴合定位于圆柱形结构主体表面的圆弧形底板,和通过转轴连接于圆弧形底板一端的转板,转板与圆弧形底板之间设置伸缩支架;转板的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置有与所述圆弧形底板匹配的定位标线;所述圆弧形底板的底面设置内腔,内腔中安装电磁铁甲,并设有控制电磁铁通断的开关和电源及线路;所述转板上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n。所述转板设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路。电磁铁的电源可以通过电源线向外引出与变压后的直流电连接,或者,在底座内还设置有供电磁铁通电的电池。在所述定位连接板上粘贴有BIM定位片,BIM定位片携带位置、孔位和角度信息;所述BIM定位片为二维码或三维码。利用激光扫描仪对焊接点R的位置扫描,并利用BIM信息扫描仪对BIM定位片扫描后,利用机械焊臂根据扫描定位信息对焊接点进行自动焊接。所述定位连接板与圆柱形钢结构的轴线平行,或者斜交。圆弧形底板做为定位母板,依据不同管径确定弧度,但底座弧长度为定数,便于计算定位点。 In order to achieve the above purpose, the utility model adopts the following technical scheme: a BIM-based cylindrical steel structure horizontal and oblique positioning connection device, including an arc-shaped bottom plate that is positioned on the surface of the main body of the cylindrical structure, and connected to the The rotating plate at one end of the arc-shaped bottom plate, and a telescopic bracket is set between the rotating plate and the arc-shaped bottom plate; the intersection of the extension line of the outer surface of the rotating plate and the main body of the structure is the welding point R of the top corner of the positioning connecting plate; on the main body of the structure Positioning markings matching the arc-shaped bottom plate are pre-set; the bottom surface of the arc-shaped bottom plate is provided with an inner cavity, and an electromagnet armor is installed in the inner cavity, and a switch, a power supply and a circuit for controlling the on-off of the electromagnet are provided; The rotating plate is provided with a positioning hole corresponding to the mounting hole of the positioning connecting plate, and the distance between the center of the positioning hole and the center line of the pre-installed inclined beam web is a fixed length n. The rotating plate is provided with an inner cavity, and an electromagnet B is installed in the inner cavity, and a switch, a power supply and a circuit for controlling the on-off of the electromagnet are provided. The power supply of the electromagnet can be drawn out through the power line and connected with the transformed direct current, or a battery for powering the magnet is also arranged in the base. A BIM positioning sheet is pasted on the positioning connection plate, and the BIM positioning sheet carries position, hole position and angle information; the BIM positioning sheet is a two-dimensional code or a three-dimensional code. Use the laser scanner to scan the position of the welding point R, and use the BIM information scanner to scan the BIM positioning sheet, and then use the mechanical welding arm to automatically weld the welding point according to the scanning positioning information. The positioning connecting plate is parallel to or oblique to the axis of the cylindrical steel structure. The arc-shaped bottom plate is used as the positioning motherboard, and the arc is determined according to different pipe diameters, but the arc length of the base is a fixed number, which is convenient for calculating the positioning point.
一种基于BIM的圆柱形钢结构平斜交定位连接装置,包括贴合定位于圆柱形结构主体表面的圆弧形底板,和通过转轴连接于圆弧形底板一端的转板,转板与圆弧形底板之间设置伸缩支架;转板的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置至少两个定位卡孔,在所述圆弧形底板的底面设置有至少两个定位卡头,定位卡头与对应定位卡孔匹配安装,定位卡头中心与所述焊接点R之间的距离为定长m;所述转板上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n;所述转板设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路。所述定位连接板与圆柱形钢结构的轴线平行,或者斜交。圆弧形底板做为定位母板,依据不同管径确定弧度,但底座弧长度为定数,便于计算定位点。 A BIM-based horizontal and oblique positioning connection device for cylindrical steel structures, including an arc-shaped bottom plate that is positioned on the surface of the main body of the cylindrical structure, and a rotating plate connected to one end of the arc-shaped bottom plate through a rotating shaft. A telescopic bracket is set between the arc-shaped bottom plates; the intersection of the extension line of the outer surface of the rotating plate and the main body of the structure is the corner welding point R of the positioning connecting plate; at least two positioning holes are preset on the main body of the structure. The bottom surface of the arc-shaped bottom plate is provided with at least two positioning clips, the positioning clips are matched with the corresponding positioning clip holes, and the distance between the center of the positioning clips and the welding point R is a fixed length m; There is a positioning hole corresponding to the mounting hole of the positioning connecting plate, and the distance between the center of the positioning hole and the center line of the pre-installed inclined beam web is a fixed length n; the rotating plate is provided with an inner cavity, and an electromagnet is installed in the inner cavity B, and be provided with the switch and the power supply and circuit of controlling electromagnet on-off. The positioning connecting plate is parallel to or oblique to the axis of the cylindrical steel structure. The arc-shaped bottom plate is used as the positioning motherboard, and the arc is determined according to different pipe diameters, but the arc length of the base is a fixed number, which is convenient for calculating the positioning point.
一种基于BIM的钢结构斜交定位连接装置,包括贴合定位于结构主体上的底板,和通过转轴连接于底板一端的转板,转板与底板之间设置伸缩支架;转板的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置有与所述底板匹配的定位标线;所述底板是有隔磁材料外壳和磁铁甲组成,所述转板是有隔磁材料外壳和磁铁乙组成;所述转板上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n;所述磁铁甲和磁铁乙为铷磁铁,或者为普通磁铁。 A BIM-based oblique positioning connection device for steel structures, including a bottom plate that is positioned on the main body of the structure, and a rotating plate connected to one end of the bottom plate through a rotating shaft, and a telescopic bracket is arranged between the rotating plate and the bottom plate; the outer surface of the rotating plate The intersection of the extension line and the structural main body is the top angle welding point R of the positioning connecting plate; the positioning marking line matching the bottom plate is preset on the structural main body; the bottom plate is composed of a magnetic isolation material shell and a magnet armor, The rotating plate is composed of a magnetic isolation material shell and a magnet B; the rotating plate is provided with a positioning hole corresponding to the mounting hole of the positioning connecting plate, and the distance between the center of the positioning hole and the center line of the pre-installed oblique beam web The distance is a fixed length n; said magnet A and magnet B are rubidium magnets or common magnets.
在所述定位连接板上粘贴有BIM定位片,BIM定位片携带位置和角度信息;所述BIM定位片为二维码或三维码。利用激光扫描仪对焊接点R的位置扫描,并利用BIM信息扫描仪对BIM定位片扫描后,利用机械焊臂根据扫描定位信息对焊接点进行自动焊接。所谓BIM定位板,是对于毎一个焊接工件,由定位连接板上的BIM数字图形片上的携带的信息,确定定位板的位置与角度;保证连接板位置和孔位置正确。利用激光扫描仪对焊接点R进行扫描后,利用机械焊臂对焊接点进行自动焊接。BIM定位片必要时可加装纳米微电子片, 实时测得构件的双向角变位 (MEMS)。 A BIM positioning sheet is pasted on the positioning connection plate, and the BIM positioning sheet carries position and angle information; the BIM positioning sheet is a two-dimensional code or a three-dimensional code. Use the laser scanner to scan the position of the welding point R, and use the BIM information scanner to scan the BIM positioning sheet, and then use the mechanical welding arm to automatically weld the welding point according to the scanning positioning information. The so-called BIM positioning board is for each welding workpiece, the position and angle of the positioning board are determined by the information carried on the BIM digital graphic sheet on the positioning connection board; the position of the connection board and the hole position are guaranteed to be correct. After the welding point R is scanned by a laser scanner, the welding point is automatically welded by a mechanical welding arm. If necessary, the BIM positioning sheet can be equipped with a nano-microelectronic sheet to measure the bidirectional angular displacement of the component in real time (MEMS).
所述圆弧形底板的上侧沿切线设置有直板,所述伸缩支架的一端连接在转板上,另一端连接在圆柱形底板或直板上。 A straight plate is arranged on the upper side of the arc-shaped base plate along a tangent line, and one end of the telescopic bracket is connected to the rotating plate, and the other end is connected to the cylindrical base plate or the straight plate.
所述伸缩支架包括外套管和内套杆,两者匹配套装后通过旋紧件固定,外套管和内套杆的末端分别通过销轴连接在圆弧形底板和转板之间,或者连接在直板与转板之间;在内套杆上设置有刻度尺,并在外套管的管口设置有定位标线,定位标线与刻度尺配合确定圆弧形底板与转板的开合角度。 The telescopic support includes an outer sleeve and an inner sleeve rod, both of which are matched and fitted and fixed by a screw. The ends of the outer sleeve and the inner sleeve rod are respectively connected between the arc-shaped base plate and the rotating plate through pin shafts, or connected to the Between the straight plate and the rotating plate; a scale is arranged on the inner sleeve rod, and a positioning marking line is arranged on the nozzle of the outer casing, and the positioning marking line and the scale scale cooperate to determine the opening and closing angle of the arc-shaped bottom plate and the rotating plate.
所述伸缩支架包括双头螺母套,在双头螺母套的两端分别螺纹连接有上下螺杆,上下螺杆的末端分别通过销轴连接在圆弧形底板和转板之间,或者连接在直板与转板之间;在双头螺母套的一侧设置有刻度尺,在上螺杆或下螺杆的末端设置有定位标线,定位标线与刻度尺配合确定圆弧形底板与转板的开合角度。 The telescopic support includes a double-ended nut sleeve, and the two ends of the double-ended nut sleeve are respectively threaded with upper and lower screw rods, and the ends of the upper and lower screw rods are respectively connected between the arc-shaped bottom plate and the rotating plate through pin shafts, or connected between the straight plate and the rotating plate. Between the rotating plates; a scale is set on one side of the double-ended nut sleeve, and a positioning marking is set at the end of the upper screw or the lower screw. The positioning marking cooperates with the scale to determine the opening and closing of the arc-shaped bottom plate and the rotating plate angle.
所述伸缩支架包括两根分别铰接在圆弧形底板和转板上的推拉杆,或者两根分别铰接在直板和转板的推拉杆,两推拉杆的末端铰接在同一销轴上,该销轴设置有径向中心螺孔,其内套装有内撑杆,并螺纹连接,内撑杆的一端设置把手,另一端与所述转轴上设置的转套匹配套装在一起。 The telescopic support includes two push-pull rods respectively hinged on the arc-shaped bottom plate and the rotating plate, or two push-pull rods respectively hinged on the straight plate and the rotating plate, and the ends of the two push-pull rods are hinged on the same pin, and the pin The shaft is provided with a radial center screw hole, and an inner strut is set inside and connected with threads. One end of the inner strut is provided with a handle, and the other end is matched with the rotating sleeve arranged on the rotating shaft.
所述伸缩支架包括分别连接在圆弧形底板和转板上的连杆,或者分别连接在直板和砖板上的连杆,两连杆交汇在一起,在两连杆交汇处分别设置有滑孔,并安装有锁紧螺栓。 The telescopic support includes connecting rods respectively connected to the arc-shaped bottom plate and the rotating plate, or connecting rods respectively connected to the straight plate and the brick plate. The two connecting rods meet together, and slide bars are respectively arranged at the intersection of the two connecting rods. holes and lock bolts.
所述伸缩支架包括铰接在转板上的滑杆和设置在直板上的滑槽,滑槽内匹配套装有螺母滑块,滑槽内还套装有螺杆,螺杆与螺母滑块匹配安装,螺杆上设置有防止轴向移动的约束挡片,螺杆末端设置有旋钮。 The telescopic bracket includes a slide bar hinged on the rotating plate and a chute arranged on the straight plate. A nut slider is matched in the chute, and a screw is also set in the chute. The screw is matched with the nut slider. A restraining baffle is provided to prevent axial movement, and a knob is provided at the end of the screw.
本实用新型的有益效果是:本实用新型利用圆弧形底板与结构主体定位关系,确定定位点与焊接点之间的距离关系。利用圆弧形底板与转板组成的合适角度,确定定位连接板处于合适的角度,并确保定位连接板与结构主体接触点为焊接点。从而确定斜梁的固定距离和角度。 The beneficial effect of the utility model is: the utility model utilizes the positioning relationship between the arc-shaped bottom plate and the structural main body to determine the distance relationship between the positioning point and the welding point. Use the appropriate angle formed by the arc-shaped bottom plate and the rotating plate to determine that the positioning connecting plate is at a suitable angle, and ensure that the contact point between the positioning connecting plate and the structural main body is a welding point. Thereby determine the fixed distance and angle of the inclined beam.
本实用新型采用多种伸缩支架结构,分别能达到固定圆弧形底板和转板产生合适角度的作用。BIM定位片必要时可加装纳米微电子片, 实时测得构件的双向角变位 (MEMS)。 The utility model adopts a variety of telescopic support structures, which can respectively achieve the effect of fixing the arc-shaped bottom plate and the rotating plate to generate a suitable angle. If necessary, the BIM positioning sheet can be equipped with a nano-microelectronic sheet to measure the bidirectional angular displacement of the component in real time (MEMS).
本实用新型为实际施工提供了可靠的定位依据,确保施工精度、提高施工效率,降低施工难度和工人工作量,节约施工成本,也为BIM技术在施工企业中将得到快速发展和应用提供基础。 The utility model provides a reliable positioning basis for actual construction, ensures construction accuracy, improves construction efficiency, reduces construction difficulty and worker workload, saves construction costs, and also provides a basis for the rapid development and application of BIM technology in construction enterprises.
附图说明 Description of drawings
图1是圆柱体状柱和定位连接板及斜梁的连接状态示意图; Fig. 1 is a schematic diagram of the connection state of a cylindrical column and a positioning connecting plate and an oblique beam;
图2是对定位连接板进行定位的结构示意图之一; Fig. 2 is one of the structural diagrams for positioning the positioning connecting plate;
图3是图2的俯视示意图; Fig. 3 is a top view schematic diagram of Fig. 2;
图4是伸缩支架的结构示意图之一; Fig. 4 is one of structural representations of telescopic support;
图5是伸缩支架的结构示意图之二; Fig. 5 is the second structural representation of telescopic support;
图6是伸缩支架的结构示意图之三; Fig. 6 is the third structural representation of the telescopic support;
图7是伸缩支架的结构示意图之四; Fig. 7 is the fourth structural representation of telescopic support;
图8是伸缩支架的结构示意图之五; Fig. 8 is the fifth structural diagram of the telescopic bracket;
图9是定位连接板的正面示意图; Fig. 9 is a schematic front view of the positioning connecting plate;
图10是另一种斜交定位连接装置示意图; Fig. 10 is a schematic diagram of another oblique positioning connection device;
图11是图10的C-C剖面结构示意图。 FIG. 11 is a schematic diagram of the C-C sectional structure in FIG. 10 .
图中,标号1为圆弧形底板,2为转板,21为定位孔,3为转轴,4为伸缩支架,401为外套管,402为内套杆,403为上销轴,404为下销轴,405为旋紧件,406为刻度尺,407为定位标线,408为双头螺母,409为上螺杆,410为下螺杆,411为内撑杆,412为上推拉杆,413为下推拉杆,414为螺母套,415为螺纹段,416为转套,417为移动刻度盘,418为把手,419为上连杆,420为下连杆,421为滑孔,422为锁紧螺栓,423为固定刻度盘,424为滑杆,425为螺母滑块,426为滑槽,427为螺杆,428为约束挡片,429为旋钮,5为定位连接板,51为安装孔,52为安装螺栓,6为定位卡头,7为定位卡孔,8为直板,10为斜梁腹板中心线,11为圆柱形构件,12为端板,13为斜梁腹板,14为斜梁翼板,15为定位点(或标线),16为铁芯,17为线圈,18为电磁铁开关,19为BIM定位片,20为铷磁铁,21为隔磁性材料外壳。 In the figure, the number 1 is an arc-shaped bottom plate, 2 is a rotating plate, 21 is a positioning hole, 3 is a rotating shaft, 4 is a telescopic bracket, 401 is an outer casing, 402 is an inner sleeve rod, 403 is an upper pin, 404 is a lower Pin shaft, 405 is a screw, 406 is a scale, 407 is a positioning mark, 408 is a stud nut, 409 is an upper screw, 410 is a lower screw, 411 is an inner support rod, 412 is an upper push-pull rod, 413 is Push down the pull rod, 414 is the nut sleeve, 415 is the thread section, 416 is the rotary sleeve, 417 is the moving dial, 418 is the handle, 419 is the upper link, 420 is the lower link, 421 is the slide hole, 422 is the lock Bolt, 423 is a fixed dial, 424 is a slide rod, 425 is a nut slider, 426 is a chute, 427 is a screw rod, 428 is a restraining block, 429 is a knob, 5 is a positioning connecting plate, 51 is a mounting hole, 52 For installing bolts, 6 is the positioning clip, 7 is the positioning hole, 8 is the straight plate, 10 is the centerline of the inclined beam web, 11 is the cylindrical member, 12 is the end plate, 13 is the inclined beam web, 14 is the oblique Beam wing plate, 15 is the positioning point (or marking line), 16 is the iron core, 17 is the coil, 18 is the electromagnet switch, 19 is the BIM positioning piece, 20 is the rubidium magnet, and 21 is the shell of magnetic isolation material.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
实施例1:一种基于BIM的圆柱形钢结构平斜交定位连接装置,参见图1、图2和图3,包括贴合定位于主梁腹板上的圆弧形底板1,和通过转轴连接于圆弧形底板1一端的转板2,转板2与圆弧形底板1之间设置伸缩支架;转板2的外表面延长线与主梁腹板交汇处,为定位连接板的顶角焊接点R;在主梁腹板上预先设置有与所述圆弧形底板1匹配的定位标线;所述圆弧形底板1的底面设置内腔,内腔中安装电磁铁甲,并设有控制电磁铁通断的开关和电源及线路;所述转板2上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n。电磁铁的电源可以通过电源线向外引出与变压后的直流电连接,或者,在底座内还设置有供电磁铁通电的电池。圆弧形底板1做为定位母板,依据不同管径确定弧度,但底座弧长度为定数,便于计算定位点15。 Embodiment 1: A BIM-based horizontal and oblique positioning connection device for cylindrical steel structures, see Fig. 1, Fig. 2 and Fig. 3, including an arc-shaped bottom plate 1 positioned on the web of the main girder, and through the rotating shaft Connected to the rotating plate 2 at one end of the arc-shaped bottom plate 1, a telescopic support is set between the rotating plate 2 and the arc-shaped bottom plate 1; Corner welding point R; on the main girder web, the positioning marking line matched with the arc-shaped base plate 1 is preset; the bottom surface of the arc-shaped base plate 1 is provided with an inner cavity, and an electromagnet armor is installed in the inner cavity, and There is a switch, a power supply and a circuit for controlling the on-off of the electromagnet; the positioning hole corresponding to the mounting hole of the positioning connecting plate is arranged on the said rotating plate 2, and the distance between the center of the positioning hole and the center line of the pre-installed inclined beam web is Fixed length n. The power supply of the electromagnet can be drawn out through the power line and connected with the transformed direct current, or a battery for powering the magnet is also arranged in the base. The arc-shaped bottom plate 1 is used as a positioning motherboard, and the arc is determined according to different pipe diameters, but the arc length of the base is a fixed number, which is convenient for calculating the positioning point 15.
参见图11,在本实施例中,所述定位连接板与圆柱形钢结构的轴线平行。在所述定位连接板上粘贴有BIM定位片19,BIM定位片19携带位置和角度信息;所述BIM定位片为二维码或三维码。利用激光扫描仪对焊接点R的位置扫描,并利用BIM信息扫描仪对BIM定位片扫描后,利用机械焊臂根据扫描定位信息对焊接点进行自动焊接。 Referring to FIG. 11 , in this embodiment, the positioning connecting plate is parallel to the axis of the cylindrical steel structure. A BIM positioning sheet 19 is pasted on the positioning connecting plate, and the BIM positioning sheet 19 carries position and angle information; the BIM positioning sheet is a two-dimensional code or a three-dimensional code. Use the laser scanner to scan the position of the welding point R, and use the BIM information scanner to scan the BIM positioning sheet, and then use the mechanical welding arm to automatically weld the welding point according to the scanning positioning information.
所谓BIM定位板,是对于毎一个焊接工件,由定位连接板上的BIM数字图形片上的携带的信息,确定定位板的位置与角度;保证连接板位置和孔位置正确。利用激光扫描仪对焊接点R进行扫描后,利用机械焊臂对焊接点进行自动焊接。采用图2所示的焊接定位仪器,精度高,定位速度快,效果好,可以利用机器人自动焊接,例如在主梁觇标位置粘贴记载有主梁与斜梁位置信息和连接信息的二维码,机器人扫描二维码信息后再以主梁觇标为基准进行定位焊接。或者机器人扫描主梁上的所述定位标线15为基准进行焊接。或者首先利用激光扫描仪对焊接点R进行扫描后,机器人利用机械焊臂对焊接点进行自动焊接。从而使梁连接实现自动化。BIM定位片必要时可加装纳米微电子片(MEMS), 实时测得构件的双向角变位。 The so-called BIM positioning board is for each welding workpiece, the position and angle of the positioning board are determined by the information carried on the BIM digital graphic sheet on the positioning connection board; the position of the connection board and the hole position are guaranteed to be correct. After the welding point R is scanned by a laser scanner, the welding point is automatically welded by a mechanical welding arm. The welding positioning instrument shown in Figure 2 has high precision, fast positioning speed and good effect. Robots can be used for automatic welding. Scan the QR code information and then perform positioning welding based on the main beam target. Or the robot scans the positioning marking line 15 on the main beam as a reference for welding. Or firstly use a laser scanner to scan the welding point R, and then the robot uses a mechanical welding arm to automatically weld the welding point. The beam connection is thereby automated. If necessary, the BIM positioning sheet can be equipped with a nano-microelectronic sheet (MEMS) to measure the bidirectional angular displacement of the component in real time.
实施例2:参见图1、图2和图3,在实施例1基础上,不仅在圆弧形底板1上设置有内腔,内腔中安装电磁铁甲,并设有控制电磁铁通断的开关和电源及线路。而且也在转板2设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路。 Embodiment 2: Referring to Fig. 1, Fig. 2 and Fig. 3, on the basis of embodiment 1, not only an inner cavity is provided on the arc-shaped bottom plate 1, but also an electromagnet armor is installed in the inner cavity, and a switch for controlling the on-off of the electromagnet is provided and power and wiring. And also rotating plate 2 is provided with inner cavity, and electromagnet second is installed in the inner cavity, and is provided with switch and power supply and the circuit of control electromagnet on-off.
圆弧形底板1和转板2分别具有磁性吸附能力,一侧与构件相吸附,另一吸附定位连接板,保证板位置与孔正确无误。 The arc-shaped base plate 1 and the rotating plate 2 have magnetic adsorption capacity respectively, one side is adsorbed to the components, and the other is adsorbed to position the connection plate to ensure that the positions of the plates and the holes are correct.
实施例3:参见图1,将斜梁与主梁对接固定过程中,需要预先设置定位连接板5,用于确定斜梁的连接位置和角度。参见图9,定位连接板5的焊接采用一种具有合适角度的定位仪器,用于确定定位连接板5的焊接位置和倾斜角度。 Embodiment 3: Referring to FIG. 1 , in the process of docking and fixing the inclined beam and the main beam, a positioning connecting plate 5 needs to be set in advance to determine the connection position and angle of the inclined beam. Referring to FIG. 9 , the welding of the positioning connecting plate 5 adopts a positioning instrument with a suitable angle to determine the welding position and inclination angle of the positioning connecting plate 5 .
圆弧形底板1贴合定与圆柱形构件11上,转板2与圆弧形底板1通过转轴3铰接在一起,转板2与圆弧形底板1之间设置伸缩支架4。转板2设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路。 The arc-shaped bottom plate 1 is attached to the cylindrical member 11, the rotating plate 2 and the arc-shaped bottom plate 1 are hinged together through the rotating shaft 3, and the telescopic support 4 is arranged between the rotating plate 2 and the arc-shaped bottom plate 1. Turning plate 2 is provided with inner cavity, and electromagnet B is installed in the inner cavity, and is provided with the switch of controlling electromagnet on-off, power supply and circuit.
图9中,转板2的外表面延长线与圆柱形构件11交汇处,为定位连接板5的顶角焊接点R。在圆柱形构件11上预先设置至少两个定位卡孔7,在所述圆弧形底板1的底面设置有至少两个定位卡头6,定位卡头6与对应定位卡孔7匹配安装,定位卡头6中心与所述焊接点R之间的距离为定长m。参见图9,所述转板2上设置有与定位连接板5安装孔对应的定位孔21,该定位孔21中心与预安装的斜梁腹板中心线10之间的距离为定长n,通常为3英寸。 In FIG. 9 , the intersection of the extension line of the outer surface of the rotating plate 2 and the cylindrical member 11 is the corner welding point R of the positioning connecting plate 5 . At least two positioning holes 7 are preset on the cylindrical member 11, and at least two positioning chucks 6 are provided on the bottom surface of the arc-shaped bottom plate 1. The positioning chucks 6 are matched with the corresponding positioning holes 7, and the positioning The distance between the center of the chuck 6 and the welding point R is a fixed length m. Referring to Fig. 9, the rotating plate 2 is provided with a positioning hole 21 corresponding to the installation hole of the positioning connecting plate 5, and the distance between the center of the positioning hole 21 and the pre-installed oblique beam web centerline 10 is a fixed length n, Usually 3 inches.
采用该焊接定位仪器,精度高,定位速度快,效果好,可以利用机器人自动焊接,例如首先利用激光扫描仪对焊接点R进行扫描后,然后利用机械焊臂对焊接点进行自动焊接,从而使梁连接实现自动化。焊接后的定位连接板5可以直接与斜梁连接,不会出现任何错误问题。 The welding positioning instrument has high precision, fast positioning speed and good effect. Robots can be used for automatic welding. For example, after scanning the welding point R with a laser scanner, the welding point is automatically welded with a mechanical welding arm, so that Beam connections are automated. The welded positioning connecting plate 5 can be directly connected with the inclined beam without any error problem.
参见图4,伸缩支架4包括外套管401和内套杆402,两者匹配套装后通过旋紧件405固定,外套管401和内套杆402的末端分别通过下销轴404和上销轴403连接在圆弧形底板1和转板2之间。在内套杆402上设置有刻度尺406,并在外套管401的管口设置有定位标线407,定位标线407与刻度尺406配合确定圆弧形底板1与转板2的开合角度。 Referring to Fig. 4, the telescopic bracket 4 includes an outer sleeve 401 and an inner sleeve rod 402, which are fixed by a screw 405 after matching and fitting, and the ends of the outer sleeve 401 and the inner sleeve rod 402 pass through a lower pin 404 and an upper pin 403 respectively It is connected between the arc-shaped base plate 1 and the rotating plate 2. A scale 406 is provided on the inner sleeve rod 402, and a positioning marking line 407 is provided at the nozzle of the outer sleeve 401. The positioning marking line 407 cooperates with the scale scale 406 to determine the opening and closing angle of the arc-shaped base plate 1 and the rotating plate 2 .
实施例4:内容与实施例1基本相同,相同之处不重述,不同的是:参见图5,伸缩支架4包括双头螺母408套,在双头螺母408套的两端分别螺纹连接有上螺杆409和下螺杆410,上螺杆409和下螺杆410的末端分别通过上销轴403和下销轴404连接在转板2和圆弧形底板1上。在双头螺母408套的一侧设置有刻度尺406,在上螺杆409的末端设置有定位标线407,定位标线407与刻度尺406配合确定圆弧形底板1与转板2的开合角度。 Embodiment 4: The content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is: referring to FIG. The upper screw 409 and the lower screw 410 , the ends of the upper screw 409 and the lower screw 410 are connected to the rotating plate 2 and the arc-shaped bottom plate 1 through the upper pin 403 and the lower pin 404 respectively. A scale 406 is provided on one side of the double-ended nut 408, and a positioning marking 407 is provided at the end of the upper screw 409. The positioning marking 407 cooperates with the scale 406 to determine the opening and closing of the arc-shaped bottom plate 1 and the rotating plate 2. angle.
实施例5:内容与实施例1基本相同,相同之处不重述,不同的是:参见图6,所述伸缩支架4包括两根分别铰接在转板2和圆弧形底板1的上推拉杆412和下推拉杆413,两推拉杆的末端铰接在同一销轴上,该销轴设置有径向中心螺孔,并延伸有螺母套414,螺母套414内套装有内撑杆411,并螺纹连接,内撑杆411的一端设置把手,另一端与所述转轴3上设置的转套匹配套装在一起。 Embodiment 5: The content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is: referring to FIG. The pull rod 412 and the lower push-pull rod 413, the ends of the two push-pull rods are hinged on the same pin shaft, the pin shaft is provided with a radial center screw hole, and a nut sleeve 414 is extended, the nut sleeve 414 is sleeved with an inner strut 411, and Threaded connection, one end of the inner support rod 411 is provided with a handle, and the other end is matched with the rotary sleeve provided on the rotating shaft 3 .
实施例6:内容与实施例1基本相同,相同之处不重述,不同的是:参见图7,圆弧形底板1的上侧沿切线设置有直板8,所述伸缩支架4包括分别连接在转板2和直板8的上连杆和下连杆,两连杆交汇在一起,在两连杆交汇处分别设置有滑孔,并安装有锁紧螺栓。 Embodiment 6: The content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is: referring to FIG. On the upper connecting rod and the lower connecting rod of the rotating plate 2 and the straight plate 8, the two connecting rods meet together, and sliding holes are respectively arranged at the intersection of the two connecting rods, and locking bolts are installed.
实施例7:内容与实施例1基本相同,相同之处不重述,不同的是:参见图8,圆弧形底板1的上侧沿切线设置有直板8,所述伸缩支架4包括铰接在转板2上的滑杆和设置在直板8上的滑槽,滑槽内匹配套装有螺母滑块,滑槽内还套装有螺杆,螺杆与螺母滑块匹配安装,螺杆上设置有防止轴向移动的约束挡片,螺杆末端设置有旋钮。 Embodiment 7: The content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is: referring to FIG. The slide bar on the rotating plate 2 and the chute arranged on the straight plate 8 are matched with a nut slider in the chute, and a screw rod is also set in the chute, and the screw rod is matched with the nut slider. The movable restraining block is provided with a knob at the end of the screw rod.
实施例7:内容与实施例1基本相同,相同之处不重述,不同的是:参见图10,在本实施例中,定位连接板与圆柱形钢结构的轴线斜交。 Embodiment 7: The content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is: see FIG. 10 , in this embodiment, the positioning connecting plate is oblique to the axis of the cylindrical steel structure.
实施例8:一种基于BIM的圆柱形钢结构平斜交定位连接装置,附图为画,可参考图2,包括贴合定位于圆柱形结构主体上的圆弧形底板1,和通过转轴连接于圆弧形底板1一端的转板2,转板2与圆弧形底板1之间设置伸缩支架;转板2的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置至少两个定位卡孔,在所述圆弧形底板1的底面设置有至少两个定位卡头,定位卡头与对应定位卡孔匹配安装,定位卡头中心与所述焊接点R之间的距离为定长m;所述转板2上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n;所述转板2设置有内腔,内腔中安装电磁铁乙,并设有控制电磁铁通断的开关和电源及线路。 Embodiment 8: A BIM-based horizontal and oblique positioning connection device for a cylindrical steel structure. The attached figure is a picture, and you can refer to FIG. Connected to the rotating plate 2 at one end of the arc-shaped base plate 1, a telescopic support is set between the rotating plate 2 and the arc-shaped base plate 1; the intersection of the extension line of the outer surface of the rotating plate 2 and the structural main body is used for positioning the top corner welding of the connecting plate Point R; at least two positioning holes are pre-set on the structure main body, and at least two positioning heads are arranged on the bottom surface of the arc-shaped bottom plate 1, and the positioning heads are matched with the corresponding positioning holes, and the center of the positioning head The distance between the welding point R and the welding point R is a fixed length m; the rotating plate 2 is provided with a positioning hole corresponding to the mounting hole of the positioning connecting plate, and the center line of the positioning hole and the center line of the pre-installed oblique beam web The distance is a fixed length n; the rotating plate 2 is provided with an inner cavity, and an electromagnet B is installed in the inner cavity, and a switch, a power supply and a circuit for controlling the on-off of the electromagnet are provided.
实施例9:参见图10和图11,一种基于BIM的钢结构斜交定位连接装置,包括贴合定位于结构主体上的底板,和通过转轴连接于底板一端的转板,转板与底板之间设置伸缩支架;转板的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置有与所述底板匹配的定位标线;所述底板是有隔磁材料外壳和铷磁铁甲组成,所述转板是有隔磁材料外壳和铷磁铁乙组成;所述转板上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n。 Embodiment 9: Referring to Figure 10 and Figure 11, a BIM-based oblique positioning connection device for steel structures, including a bottom plate that is positioned on the main body of the structure, and a rotating plate connected to one end of the bottom plate through a rotating shaft, the rotating plate and the bottom plate Telescopic brackets are arranged between them; the intersection of the extension line of the outer surface of the rotating plate and the structural main body is the corner welding point R of the positioning connecting plate; the positioning marking line matching the bottom plate is preset on the structural main body; the bottom plate It is composed of a magnetic isolation material shell and a rubidium magnet A, and the turn plate is composed of a magnetic isolation material shell and a rubidium magnet B; the turn plate is provided with a positioning hole corresponding to the mounting hole of the positioning connection plate, and the center of the positioning hole The distance from the center line of the pre-installed inclined beam web is a fixed length n.
实施例10:参见图10和图11,一种基于BIM的钢结构斜交定位连接装置,包括贴合定位于结构主体上的底板,和通过转轴连接于底板一端的转板,转板与底板之间设置伸缩支架;转板的外表面延长线与结构主体交汇处,为定位连接板的顶角焊接点R;在结构主体上预先设置有与所述底板匹配的定位标线;所述底板是有隔磁材料外壳和普通磁铁甲组成,所述转板是有隔磁材料外壳和普通磁铁乙组成;所述转板上设置有与定位连接板安装孔对应的定位孔,该定位孔中心与预安装的斜梁腹板中心线之间的距离为定长n。 Embodiment 10: Referring to Figure 10 and Figure 11, a BIM-based oblique positioning connection device for steel structures, including a bottom plate that is positioned on the main body of the structure, and a rotating plate connected to one end of the bottom plate through a rotating shaft, the rotating plate and the bottom plate Telescopic brackets are arranged between them; the intersection of the extension line of the outer surface of the rotating plate and the structural main body is the corner welding point R of the positioning connecting plate; the positioning marking line matching the bottom plate is preset on the structural main body; the bottom plate It is composed of a magnetic isolation material shell and an ordinary magnet A, and the rotating plate is composed of a magnetic isolation material shell and an ordinary magnet B; the rotating plate is provided with a positioning hole corresponding to the mounting hole of the positioning connecting plate, and the center of the positioning hole The distance from the center line of the pre-installed inclined beam web is a fixed length n.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104563301A (en) * | 2014-12-27 | 2015-04-29 | 华北水利水电大学 | BIM (Building Information Modeling)-based cylindrical steel structure flat oblique crossing positioning connection device |
CN106670710A (en) * | 2016-12-30 | 2017-05-17 | 北京天恒长鹰科技股份有限公司 | Adjusting device and method used for truss structure assembly |
CN109184232A (en) * | 2018-09-01 | 2019-01-11 | 鼎宸建设科技有限公司 | Flat oblique positioning system of a kind of cylindrical steel structure based on BIM and attaching method thereof |
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2014
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104563301A (en) * | 2014-12-27 | 2015-04-29 | 华北水利水电大学 | BIM (Building Information Modeling)-based cylindrical steel structure flat oblique crossing positioning connection device |
CN104563301B (en) * | 2014-12-27 | 2016-08-24 | 华北水利水电大学 | The flat oblique locating connector of cylindrical steel structure based on BIM |
CN106670710A (en) * | 2016-12-30 | 2017-05-17 | 北京天恒长鹰科技股份有限公司 | Adjusting device and method used for truss structure assembly |
CN109184232A (en) * | 2018-09-01 | 2019-01-11 | 鼎宸建设科技有限公司 | Flat oblique positioning system of a kind of cylindrical steel structure based on BIM and attaching method thereof |
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