CN204477518U - A kind of central air-conditioner prefabricated thermal insulation plastic composite pipe - Google Patents
A kind of central air-conditioner prefabricated thermal insulation plastic composite pipe Download PDFInfo
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- CN204477518U CN204477518U CN201420839949.6U CN201420839949U CN204477518U CN 204477518 U CN204477518 U CN 204477518U CN 201420839949 U CN201420839949 U CN 201420839949U CN 204477518 U CN204477518 U CN 204477518U
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- composite pipe
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- central air
- thermal insulation
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- 239000002131 composite material Substances 0.000 title claims abstract description 41
- 238000009413 insulation Methods 0.000 title claims abstract description 35
- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- 229920001155 polypropylene Polymers 0.000 claims abstract description 36
- 239000004743 Polypropylene Substances 0.000 claims abstract description 13
- -1 polypropylene Polymers 0.000 claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 229920002635 polyurethane Polymers 0.000 claims abstract 6
- 239000004814 polyurethane Substances 0.000 claims abstract 6
- 238000012986 modification Methods 0.000 claims abstract 3
- 230000004048 modification Effects 0.000 claims abstract 3
- 238000000465 moulding Methods 0.000 claims abstract 2
- 230000010412 perfusion Effects 0.000 claims abstract 2
- 238000004378 air conditioning Methods 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 2
- 230000003712 anti-aging effect Effects 0.000 abstract description 2
- 239000010959 steel Substances 0.000 abstract description 2
- 238000005530 etching Methods 0.000 abstract 1
- 230000010148 water-pollination Effects 0.000 abstract 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 17
- 239000011496 polyurethane foam Substances 0.000 description 17
- 239000004698 Polyethylene Substances 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
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- Thermal Insulation (AREA)
Abstract
Description
技术领域 technical field
本实用新型属于水媒空调管路用管道技术领域,具体涉及一种为高强度、低膨胀系数的中央空调用预制保温塑料复合管。 The utility model belongs to the technical field of pipelines for water-medium air-conditioning, and in particular relates to a prefabricated heat-insulating plastic composite pipe for central air-conditioning with high strength and low expansion coefficient.
背景技术 Background technique
空调在制冷和制热过程中需采用管道输送液体,必须采取保温处理。 传统的水媒空调管路使用的是镀锌钢管或铜管,施工现场再进行保温处理。使用中,镀锌钢管因腐蚀造成“跑、冒、滴、漏”、同时腐蚀结垢容易造成支管堵塞,使空调运行的效率大大降低。很多空调公司现已开始采用新型塑料管道,如PPR管,较好地解决了管道腐蚀性的问题,且导热系数低,更加节能。但由于塑料管道膨胀系数较大,管道安装时需设置密集支架,施工较为繁琐。另一方面,传统管道和管道保温是分开进行采购的,由于受限于人为何现场条件等原因,易出现保温层松动、保温层厚度不够等问题,导致保温效果不理想,产生冷凝水,通常整个管网2-3年就需要进行维护。市场迫切需求开发一种高刚性、低膨胀,保温效果好的管道产品对现有的管网进行升级换代。 The air conditioner needs to use pipes to transport liquid during the cooling and heating process, and must take heat preservation treatment. The traditional water-based air-conditioning pipelines use galvanized steel pipes or copper pipes, and insulation treatment is carried out on the construction site. During use, galvanized steel pipes cause "running, popping, dripping, and leaking" due to corrosion. At the same time, corrosion and scaling are likely to cause blockage of branch pipes, which greatly reduces the efficiency of air-conditioning operations. Many air-conditioning companies have begun to use new plastic pipes, such as PPR pipes, which have better solved the problem of pipe corrosion, and have low thermal conductivity and are more energy-saving. However, due to the large expansion coefficient of plastic pipes, dense supports need to be installed during pipe installation, and the construction is relatively cumbersome. On the other hand, traditional pipelines and pipeline insulation are purchased separately. Due to the limitations of people and site conditions, problems such as loose insulation layer and insufficient thickness of insulation layer are prone to occur, resulting in unsatisfactory insulation effect and condensed water. The entire pipe network needs maintenance every 2-3 years. The market urgently needs to develop a pipeline product with high rigidity, low expansion and good thermal insulation effect to upgrade the existing pipeline network.
实用新型内容 Utility model content
针对现有技术中存在的上述问题,本实用新型的目的在于提供一种中央空调用预制保温塑料复合管,以解决现有空调管道的腐蚀、保温效果不理想及安装不方便等技术问题。 Aiming at the above-mentioned problems in the prior art, the purpose of this utility model is to provide a prefabricated heat-insulating plastic composite pipe for central air-conditioning to solve technical problems such as corrosion of existing air-conditioning pipes, unsatisfactory heat-insulation effect and inconvenient installation.
所述的一种中央空调用预制保温塑料复合管,包括复合管本体、聚氨酯发泡保温层和PE外护套层,其特征在于所述的聚氨酯发泡保温层灌注设置在复合管本体外表面,PE外护套层包覆设置在聚氨酯发泡保温层外表面。 The prefabricated thermal insulation plastic composite pipe for central air-conditioning includes a composite pipe body, a polyurethane foam insulation layer and a PE outer sheath layer, and is characterized in that the polyurethane foam insulation layer is poured and arranged on the outer surface of the composite pipe body , The PE outer sheath layer is covered and set on the outer surface of the polyurethane foam insulation layer.
所述的一种中央空调用预制保温塑料复合管,其特征在于所述的复合管本体为三层复合结构,由PP-R外层、纤维改性聚丙烯层和PP-R内层在熔融态一次挤出成型构成。 The prefabricated thermal insulation plastic composite pipe for central air-conditioning is characterized in that the composite pipe body is a three-layer composite structure, which consists of a PP-R outer layer, a fiber-modified polypropylene layer and a PP-R inner layer that are melted One-time extrusion molding.
所述的一种中央空调用预制保温塑料复合管,其特征在于所述的PP-R外层、纤维改性聚丙烯层和PP-R内层三层壁厚比为 2:5:3 。 The prefabricated thermal insulation plastic composite pipe for central air-conditioning is characterized in that the wall thickness ratio of the three layers of the PP-R outer layer, the fiber-modified polypropylene layer and the PP-R inner layer is 2:5:3.
上述的一种中央空调用预制保温塑料复合管,包括复合管本体、聚氨酯发泡保温层和PE外护套层,聚氨酯发泡保温层灌注设置在复合管本体外表面,PE外护套层包覆设置在聚氨酯发泡保温层外表面,复合管本体由PP-R外层、纤维改性聚丙烯层和PP-R内层在熔融态一次挤出成型构成。本实用新型通过采用上述技术,具有如下有益效果: The above-mentioned prefabricated thermal insulation plastic composite pipe for central air-conditioning includes a composite pipe body, a polyurethane foam insulation layer and a PE outer sheath layer, the polyurethane foam insulation layer is poured and arranged on the outer surface of the composite pipe body, and the PE outer sheath layer covers Covered on the outer surface of the polyurethane foam insulation layer, the composite pipe body is composed of a PP-R outer layer, a fiber-modified polypropylene layer and a PP-R inner layer extruded in a molten state at one time. The utility model has the following beneficial effects by adopting the above-mentioned technology:
1)本实用新型通过在中间层设置聚氨酯发泡保温层,解决了现场保温出现的人为因素的影响,现场安装更加方便快捷,缩短了工期,保温层厚度严格按照空调水防结露的要求,从设计源头上杜绝了结露。 1) The utility model solves the influence of human factors in on-site insulation by setting a polyurethane foam insulation layer in the middle layer. The on-site installation is more convenient and quick, and the construction period is shortened. The design prevents condensation from the source.
2)本实用新型通过设置PE外护套层,对聚氨酯发泡保温层有一定的防护作用,具有耐候、抗老化等特点,大大延长了整个管道系统的使用寿命; 2) The utility model has a certain protective effect on the polyurethane foam insulation layer by setting the PE outer sheath layer, and has the characteristics of weather resistance and anti-aging, which greatly prolongs the service life of the entire pipeline system;
3)本实用新型的内工作管复合管本体为三层复合结构,在PP-R内层和PP-R外层之间设置纤维改性聚丙烯层,降低了管道的线性膨胀系数,同时提高了管道的刚性,彻底解决了传统钢管的腐蚀问题,确保管道内壁光滑,不易结垢,使得输送的系统水质得到明显改善,系统运行维护工作量、费用大大降低,管道及管路设备运行更加稳定,安装时平直美观。 3) The composite pipe body of the inner working pipe of the utility model has a three-layer composite structure, and a fiber-modified polypropylene layer is arranged between the PP-R inner layer and the PP-R outer layer, which reduces the linear expansion coefficient of the pipe and improves It improves the rigidity of the pipeline, completely solves the corrosion problem of traditional steel pipes, ensures that the inner wall of the pipeline is smooth, and is not easy to scale, so that the water quality of the conveying system is significantly improved, the workload and cost of system operation and maintenance are greatly reduced, and the operation of pipelines and pipeline equipment is more stable. , Straight and beautiful when installed.
附图说明 Description of drawings
图1为本实用新型横向剖面结构示意图。 Fig. 1 is a schematic diagram of a transverse cross-sectional structure of the utility model.
图中:1-PE外护套层,2-聚氨酯发泡保温层,3-复合管本体, 301-PP-R外层,302-纤维改性聚丙烯层,303-PP-R内层。 In the figure: 1-PE outer sheath layer, 2-polyurethane foam insulation layer, 3-composite pipe body, 301-PP-R outer layer, 302-fiber modified polypropylene layer, 303-PP-R inner layer.
具体实施方式 Detailed ways
以下结合说明书附图对本实用新型作进一步的描述,但本实用新型的保护范围并不仅限于此: The utility model is further described below in conjunction with the accompanying drawings of the description, but the protection scope of the utility model is not limited thereto:
如图1所示,本实用新型的中央空调用预制保温塑料复合管,包括复合管本体3、聚氨酯发泡保温层2和PE外护套层1,所述的聚氨酯发泡保温层2灌注设置在复合管本体3外表面, PE外护套层1包覆设置在聚氨酯发泡保温层2外表面;所述的复合管本体3为三层复合结构,由PP-R外层301、纤维改性聚丙烯层302和PP-R内层303在熔融态一次挤出成型构成,PP-R外层301、纤维改性聚丙烯层302和PP-R内层303三层壁厚比为 2:5:3 。 As shown in Figure 1, the prefabricated thermal insulation plastic composite pipe for central air-conditioning of the present utility model comprises a composite pipe body 3, a polyurethane foam insulation layer 2 and a PE outer sheath layer 1, and the polyurethane foam insulation layer 2 is poured and set On the outer surface of the composite pipe body 3, the PE outer sheath layer 1 is coated on the outer surface of the polyurethane foam insulation layer 2; the composite pipe body 3 is a three-layer composite structure, which is made of PP-R outer layer 301, fiber modified PP-R outer layer 301, fiber modified polypropylene layer 302 and PP-R inner layer 303 have a wall thickness ratio of 2: 5:3.
如图所示,所述的复合管本体3和聚氨酯发泡保温层2和PE外护套层1互相粘接,所述的PE外护套层1为高密度聚乙烯外护层,材料为黑色PE100管道料,所述的复合管本体3为内工作管,它由PP-R外层301、纤维改性聚丙烯层302和PP-R内层303在熔融态一次挤出成型构成,纤维改性聚丙烯层302材料为玻璃纤维增强无规聚丙烯层,所述的聚氨酯发泡保温层2的材料为硬质聚氨酯发泡材料,该发泡材料是一种集防水、保温、隔热于一体的新型材料。 As shown in the figure, the composite pipe body 3, the polyurethane foam insulation layer 2 and the PE outer sheath layer 1 are bonded to each other, and the PE outer sheath layer 1 is a high-density polyethylene outer sheath layer, and the material is Black PE100 pipe material, the composite pipe body 3 is an inner working pipe, which is composed of a PP-R outer layer 301, a fiber-modified polypropylene layer 302 and a PP-R inner layer 303 in a molten state. The material of the modified polypropylene layer 302 is a glass fiber reinforced random polypropylene layer, and the material of the polyurethane foam insulation layer 2 is a rigid polyurethane foam material, which is a waterproof, thermal insulation, heat insulation material. Integrated new materials.
该本实用新型的保温塑料复合管采用连续法生产工艺,PP-R外层301、纤维改性聚丙烯层302和PP-R内层303通过三层共挤技术,在熔融态一次挤出成型得到复合管本体3,接着在复合管本体3外表面灌注聚氨酯发泡保温层2,接着在聚氨酯发泡保温层2外表面包覆PE外护套管1,最后切割成管材。本实用新型通过采用上述技术,有效规避了金属/塑料复合管常见的界面分层问题,解决了现有空调管道的易腐蚀、保温效果不理想、安装不方便等的技术问题,具有耐候、抗老化等特点,大大延长了整个管道系统的使用寿命;而且其制备费用大大降低,管道及管路设备运行更加稳定,安装时平直美观,适用普及应用。 The thermal insulation plastic composite pipe of the utility model adopts a continuous production process, and the PP-R outer layer 301, the fiber-modified polypropylene layer 302 and the PP-R inner layer 303 are extruded in a molten state through a three-layer co-extrusion technology. Obtain the composite pipe body 3, then pour the polyurethane foam insulation layer 2 on the outer surface of the composite pipe body 3, then cover the PE outer sheath pipe 1 on the outer surface of the polyurethane foam insulation layer 2, and finally cut into pipes. By adopting the above-mentioned technology, the utility model effectively avoids the common interface delamination problem of metal/plastic composite pipes, and solves the technical problems of the existing air-conditioning pipes such as easy corrosion, unsatisfactory heat preservation effect, and inconvenient installation. Aging and other characteristics greatly prolong the service life of the entire pipeline system; and its preparation cost is greatly reduced, the operation of pipelines and pipeline equipment is more stable, and the installation is straight and beautiful, suitable for popular applications.
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CN201420839949.6U CN204477518U (en) | 2014-12-26 | 2014-12-26 | A kind of central air-conditioner prefabricated thermal insulation plastic composite pipe |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105757387A (en) * | 2016-04-07 | 2016-07-13 | 中国科学院电工研究所 | Pipeline emergency thawing device utilizing solar hot air recirculating |
CN106641585A (en) * | 2016-12-20 | 2017-05-10 | 浙江伟星新型建材股份有限公司 | PPR insulating composite tube for home decoration and preparation method of composite tube |
-
2014
- 2014-12-26 CN CN201420839949.6U patent/CN204477518U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105757387A (en) * | 2016-04-07 | 2016-07-13 | 中国科学院电工研究所 | Pipeline emergency thawing device utilizing solar hot air recirculating |
CN106641585A (en) * | 2016-12-20 | 2017-05-10 | 浙江伟星新型建材股份有限公司 | PPR insulating composite tube for home decoration and preparation method of composite tube |
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C14 | Grant of patent or utility model | ||
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Granted publication date: 20150715 |