CN204430760U - Be applicable to the welder of band large-scale metal thin plate - Google Patents
Be applicable to the welder of band large-scale metal thin plate Download PDFInfo
- Publication number
- CN204430760U CN204430760U CN201520067088.9U CN201520067088U CN204430760U CN 204430760 U CN204430760 U CN 204430760U CN 201520067088 U CN201520067088 U CN 201520067088U CN 204430760 U CN204430760 U CN 204430760U
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- power set
- roll
- thick stick
- crimping
- wheel
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Abstract
The utility model discloses a kind of welder being applicable to band large-scale metal thin plate, described sheet metal material is the metal material that stainless steel, titanium alloy, aluminium alloy, copper coin, galvanized sheet or the carbon steel sheet etc. of thickness between 0.20 millimeter-4.5 millimeters can be welded; Described welder comprises decoiling equipment, transition platform, edge curling Unit, automatic soldering device four part composition; Device of the present utility model can by the bilateral symmetry upwards crimping of the thin-sheet metal coiled strip (or plate) after uncoiling, and the two blocks of material licking limit are welded into a whole by the mode of being carried out molten solder by welding gun, final welding picks out the band large-scale metal light sheet material meeting required specification.The utility model efficiently solves the problem of metallic sheet stock specification restriction, and the presentation quality of automatic welding is also better than the presentation quality of conventional method simultaneously.
Description
Technical field
The utility model relates to a kind of town domestic sewage process engineering, the transferring storage of urban life drinking water, large-scale environment-friendly engineering; Large-scale liquid (pure water, beer, beverage, white wine etc.) holding vessel; Little medium-sized cistern, the impervious barrier of water channel; And the processing unit (plant) of all available band large-scale metal thin plate in field such as aircraft, train, large-scale passenger train shell---be applicable to the welder of band large-scale metal thin plate.
Background technology
Due to the production of sheet metal material factory is the material having certain specification to limit, the wide specification of most material is between 1000 millimeters-2000 millimeters, when using the large-scale sheet metal material being greater than 2000 mm wides in production process, mostly be adopt the methods such as riveted joint, seaming, human weld, not only working strength is comparatively large, and outward appearance has a definite limitation.
Summary of the invention
The purpose of this utility model provides a kind of welder being applicable to band large-scale metal thin plate for weak point existing in above-mentioned prior art just.Metallic sheet stock thickness described in the utility model is between 0.20 millimeter-4.5 millimeters; Contain the material that stainless steel, titanium alloy, aluminium alloy, copper coin, galvanized sheet and carbon steel sheet etc. can be welded.
The purpose of this utility model can adopt following technique measures to realize:
The welder being applicable to band large-scale metal thin plate described in the utility model comprises the decoiling equipment, transition platform, edge curling Unit, automatic soldering device four part that set gradually from front to back; Described decoiling equipment comprises the rack-mounted forward and backward roller thick stick driven by power set and forms; A roller thick stick in described forward and backward roller thick stick is drive roll, is combined with power set by sprocket wheel, the chain being arranged on roller thick stick end; Another roller thick stick is driven voller; The height of described transition platform and the rear roller thick stick either flush of decoiling equipment, it is wide that length doubles material, and it is wide that width is greater than material; The platform two ends consistent with sheet metal material moving direction are fixed with sheet metal material with wide rolling rubber roll; Described edge curling Unit is made up of the up-down rollers that many groups are driven by power set, is respectively arranged with curling mechanism often organizing up-down rollers group two ends; Described automatic soldering device comprises chassis body, the each a pair crimping material folding for the material crimping clamped in front and back being arranged on position, chassis body bottom portion axis is taken turns, be positioned at the travelling wheel driven by power set of chassis body both sides, and according to traffic direction by the air-cooling apparatus, camera head monitor device, welding gun, the welding gun free degree adjusting device that are successively set on before rear in the frame that is positioned at above chassis body.
The material folding that often pair of crimping material folding wheel described in the utility model is all arranged by the relative inclined downward in two, left and right is taken turns and is formed; One of them material folding wheel adopt gradient fix mode is arranged through bearing, axle combines with the right support be fixedly installed of component devices chassis overhang; Another material folding wheel is combined with the adjustable left socle of component devices chassis overhang by bearing, axle; The described right support be fixedly installed and adjustable left socle are by combining for the governor motion regulating material folding to take turns clamping degree of being made up of Compress Spring, wing nut, bolt.
What be positioned at chassis body both sides in the utility model is direct current controllable rotating speed power set for driving the power set of travelling wheel to drive, and described direct current controllable rotating speed power set are made up of direct current generator and gearbox; Described travelling wheel is by being that symmetrically arranged two external application glue metal wheel form with longitudinal centre line; Described air-cooling apparatus is fixed on device rear end, and one end connects compressed air, one end Exhaust Gas, and the device cooled is carried out on the surface that butt welding is taken over; Described camera head monitor device, is fixed on welder rear end and in the front end of air-cooling apparatus, camera head monitor device connects display by electric connection mode, monitors in real time to welding process, to ensure that welding is in normal operating conditions.
Edge curling Unit described in the utility model is made up of the up-down rollers that four groups are set gradually by feed end to discharge end, wherein often the lower roll organized in up-down rollers group is all roll body formations that two ends diameter is greater than stage casing diameter, and the length of stage casing roll body is greater than top roll length, top roll length equal both sides crimping shaping after sheet metal material inner edge between width; Adopted the mode transition of 25 degree, 45 degree, 70 degree, 90 degree successively by the shoulder between feed end to the enlarged diameter section and the reduced diameter section in stage casing of four lower rolls of discharge end, match with corresponding top roll end face curling mechanism described in forming respectively.
The beneficial effects of the utility model are as follows:
Sheet metal edge flare automatic soldering method of the present utility model and device solve the large-scale sheet metal material needs being greater than 2000 mm wides preferably, efficiently solve the problem of metallic sheet stock specification restriction, the presentation quality of automatic welding is also better than conventional method (riveted joint, seaming, human weld) presentation quality simultaneously.
Accompanying drawing explanation
Fig. 1 is the utility model device schematic diagram.
Fig. 2 is the enlarged diagram of sawing sheet device and transition platform part.
Fig. 3 is automatic soldering device schematic diagram.
Fig. 4 is automatic soldering device chassis schematic top plan view.
Partial enlarged drawing when Fig. 5 is crimping material folding wheel duty.
Fig. 6 is the cross-sectional view of the shaping rear material of crimping.
Fig. 7 be crimping shaping after the schematic diagram that together welds of two material alignment.
Fig. 8 is the structural representation of up-down rollers group in edge curling Unit.
Fig. 9 is the partial enlarged drawing at E place in Fig. 8.
Figure 10 is edge curling Unit crimping profile angle successively process chart.
In accompanying drawing, sequence number is described as follows:
A--decoiling equipment, B-transition platform, C--edge curling Unit, D--automatic soldering device, 1-reducing motor, 2-chain, 3-sprocket wheel, 4-roller thick stick, 5-rolling rubber roll, 6-air-cooling apparatus, 7-camera head monitor device, 8-welding gun, 9-welding gun free degree adjusting device, the material folding of 10-crimping is taken turns, 11-direct current controllable rotating speed power set, 12-external application glue metal wheel, 13-material crimping, 14-device chassis overhang (comprises left and right support 28, 29), 15-bearing, the axle of 16-fast pulley and bearing, 17-the first block of material spooling limit, 18-the second block of material spooling limit, 19-crimping sprocket wheel, 20-top roll, 21-lower roll, 22-gear, 23-(crimping) chains, 24-crimping reducing motor, 25-Compress Spring, 26-wing nut, 27-bolt, 28-the right support (unadjustable) that is fixedly installed, 29-adjustable left socle (movable adjustment).
Detailed description of the invention
The utility model is further described below with reference to embodiment (accompanying drawing):
As described in Figure 1, the welder device being applicable to band large-scale metal thin plate described in the utility model comprises the decoiling equipment (A), transition platform (B), edge curling Unit (C), automatic soldering device (D) four part that set gradually from front to back; Described decoiling equipment comprises the rack-mounted forward and backward roller thick stick (4) driven by power set and forms; A roller thick stick in described forward and backward roller thick stick (4) is drive roll, is combined with power set by sprocket wheel (3), the chain (2) being arranged on roller thick stick end; Another roller thick stick is driven voller; The height of described transition platform and the rear roller thick stick either flush of decoiling equipment, it is wide that length doubles material, and it is wide that width is greater than material; The platform two ends consistent with sheet metal material moving direction are fixed with sheet metal material with wide rolling rubber roll (5) (see Fig. 2); Described edge curling Unit is made up of (see Fig. 1,8) the up-down rollers that many groups are driven by power set, is respectively arranged with curling mechanism often organizing up-down rollers group two ends; Described automatic soldering device comprises chassis body, (10) are taken turns in each a pair crimping material folding for the material crimping (13) clamped in front and back being arranged on position, chassis body bottom portion axis, be positioned at the travelling wheel driven by power set of chassis body both sides, and according to traffic direction by the air-cooling apparatus (6) be successively set on before rear in the frame that is positioned at above chassis body, camera head monitor device (7), welding gun (8), welding gun free degree adjusting device (9) (see Fig. 3).
As shown in Figure 4,5, the material folding that often pair of crimping material folding wheel (10) described in the utility model is all arranged by the relative inclined downward in two, left and right is taken turns and is formed; One of them material folding wheel adopt gradient fixing mode is arranged through bearing, axle combines with the right support (28) be fixedly installed of component devices chassis overhang (14); Another material folding wheel is combined with the adjustable left socle (29) of component devices chassis overhang (14) by bearing, axle; The described right support (28) be fixedly installed and adjustable left socle (29) are by combining for the governor motion regulating material folding to take turns clamping degree of being made up of Compress Spring (25), wing nut (26), bolt (27).
What be positioned at chassis body both sides in the utility model is direct current controllable rotating speed power set (11) for driving the power set of travelling wheel to drive, and described direct current controllable rotating speed power set (11) are made up of direct current generator and gearbox; Described travelling wheel is by being that symmetrically arranged two external application glue metal wheel (12) form with longitudinal centre line; Described air-cooling apparatus (6) is fixed on device rear end, and one end connects compressed air, one end Exhaust Gas, and the device cooled is carried out on the surface that butt welding is taken over; Described camera head monitor device (7), be fixed on welder rear end and in the front end of air-cooling apparatus (6), camera head monitor device (7) connects display by electric connection mode, monitors in real time to welding process, to ensure that welding is in normal operating conditions.
Edge curling Unit described in the utility model is made up of the up-down rollers that four groups are set gradually by feed end to discharge end, wherein often the lower roll (21) organized in up-down rollers group is all roll body formations that two ends diameter is greater than stage casing diameter, and the length of stage casing roll body is greater than top roll (20) length, top roll length equal both sides crimping shaping after sheet metal material inner edge between width; Adopted the mode transition of 25 degree, 45 degree, 70 degree, 90 degree successively by the shoulder between feed end to the enlarged diameter section and the reduced diameter section in stage casing of four lower rolls of discharge end, match with corresponding top roll end face the curling mechanism described in forming (see Fig. 8,9) respectively.
Operation principle of the present utility model is as follows:
Described automatic soldering device is that two the material crimpings processed are docking together (as shown in Figure 7), with material crimping (13) for guiding, carry out moving welding under direct current controllable rotating speed power set (11) traction, welding gun (8) is fixed on that the free degree adjusting device (9) of welding gun is upper carries out bluster to material crimping (13) and melt and weld.Welding gun (8) can carry out multi-angle adjustment, also can produce swing.The gait of march of device, flame size, welding gun fixed angle and whether swinging, amplitude of fluctuation etc. can regulate according to material.In welding process, camera head monitor device (7) carries out quality monitoring.Sheet metal automatic soldering device is fixed with air-cooling apparatus (6), carry out Air flow to the material after welding, to reduce stress deformation, final welding picks out the band large-scale metal thin plate meeting specification needs.(as shown in Figure 3,4).
Described sawing sheet device is made up of reducing motor (1), chain (2), sprocket wheel (3) two groups of roller thick sticks.Exchange reductor to be rotated by chain (2), sprocket wheel (3), drive drive roll thick stick, another roller thick stick (4) is driven, and coiled strip is placed on two roller thick sticks by overhead traveling crane or forklift, and rotating speed speed is adjustable, as shown in Figure 2.
Transition platform device of the present utility model is welded by angle bar, spreads wood plank above, and plank is fixed by bolt and angle bar.The material height that height and decoiling equipment are outputed maintains an equal level, and length is that the twice of material width is many, and it is wide that width is greater than material.The platform two ends consistent with material moving direction are fixed with and expect with wide rolling rubber roll (5).The material that decoiling equipment is outputed is transitioned into edge curling Unit through this platform, as shown in Figure 2.
Material both sides between edge curling Unit of the present utility model can make by upper and lower two rollers upwards roll out symmetrical crimping, and height of flange is depending on material thickness and needs.When the crimping length of material produced is satisfied the demand, in addition severing, after processing two sections of materials, can carry out alignment welding by the little crimping of material.As shown in Fig. 6, Fig. 7, Fig. 8, Fig. 9.
Claims (6)
1. be applicable to a welder for band large-scale metal thin plate, it is characterized in that: described device comprises the decoiling equipment, transition platform, edge curling Unit, automatic soldering device four part that set gradually from front to back; Described decoiling equipment comprises the rack-mounted forward and backward roller thick stick (4) driven by power set and forms; A roller thick stick in described forward and backward roller thick stick (4) is drive roll, is combined with power set by sprocket wheel (3), the chain (2) being arranged on roller thick stick end; Another roller thick stick is driven voller; The height of described transition platform and the rear roller thick stick either flush of decoiling equipment, it is wide that length doubles material, and it is wide that width is greater than material; The platform two ends consistent with sheet metal material moving direction are fixed with sheet metal material with wide rolling rubber roll (5); Described edge curling Unit is made up of the up-down rollers that many groups are driven by power set, is respectively arranged with curling mechanism often organizing up-down rollers group two ends; Described automatic soldering device comprises chassis body, (10) are taken turns in each a pair crimping material folding for the material crimping (13) clamped in front and back being arranged on position, chassis body bottom portion axis, be positioned at the travelling wheel driven by power set of chassis body both sides, and according to traffic direction by the air-cooling apparatus (6), camera head monitor device (7), welding gun (8), the welding gun free degree adjusting device (9) that are successively set on before rear in the frame that is positioned at above chassis body.
2. device according to claim 1, is characterized in that: often pair of crimping material folding wheel (10) is all taken turns by the material folding of the relative inclined downward setting in two, left and right and formed; One of them material folding wheel adopt gradient fixing mode is arranged through bearing, axle combines with the right support (28) be fixedly installed of component devices chassis overhang (14); Another material folding wheel is combined with the adjustable left socle (29) of component devices chassis overhang (14) by bearing, axle; The described right support (28) be fixedly installed and adjustable left socle (29) are by combining for the governor motion regulating material folding to take turns clamping degree of being made up of Compress Spring (25), wing nut (26), bolt (27).
3. device according to claim 1, it is characterized in that: what be positioned at chassis body both sides is direct current controllable rotating speed power set (11) for driving the power set of travelling wheel to drive, and described direct current controllable rotating speed power set (11) are made up of direct current generator and gearbox; Described travelling wheel is by being that symmetrically arranged two external application glue metal wheel (12) form with longitudinal centre line.
4. device according to claim 1, is characterized in that: described air-cooling apparatus (6) is fixed on device rear end, and one end connects compressed air, and one end Exhaust Gas, the device cooled is carried out on the surface that butt welding is taken over.
5. device according to claim 1, it is characterized in that: described camera head monitor device (7), be fixed on welder rear end and in the front end of air-cooling apparatus (6), camera head monitor device (7) connects display by electric connection mode, in real time welding process is monitored, to ensure that welding is in normal operating conditions.
6. device according to claim 1, it is characterized in that: described edge curling Unit is made up of the up-down rollers that four groups are set gradually by feed end to discharge end, wherein often the lower roll (21) organized in up-down rollers group is all roll body formations that two ends diameter is greater than stage casing diameter, and the length of stage casing roll body is greater than top roll (20) length, top roll length equal both sides crimping shaping after sheet metal material inner edge between width; Adopted the mode transition of 25 degree, 45 degree, 70 degree, 90 degree successively by the shoulder between feed end to the enlarged diameter section and the reduced diameter section in stage casing of four lower rolls of discharge end, match with corresponding top roll end face curling mechanism described in forming respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067088.9U CN204430760U (en) | 2015-01-30 | 2015-01-30 | Be applicable to the welder of band large-scale metal thin plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067088.9U CN204430760U (en) | 2015-01-30 | 2015-01-30 | Be applicable to the welder of band large-scale metal thin plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204430760U true CN204430760U (en) | 2015-07-01 |
Family
ID=53598679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520067088.9U Withdrawn - After Issue CN204430760U (en) | 2015-01-30 | 2015-01-30 | Be applicable to the welder of band large-scale metal thin plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204430760U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589060A (en) * | 2015-01-30 | 2015-05-06 | 安阳利浦筒仓工程有限公司 | Welding method and device for large-sized metal sheets |
| CN109483242A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of light sheet T type material production line |
| CN115476076A (en) * | 2022-08-02 | 2022-12-16 | 苏州普瑞得电子有限公司 | Automatic welding system for surface treatment coil stock |
-
2015
- 2015-01-30 CN CN201520067088.9U patent/CN204430760U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589060A (en) * | 2015-01-30 | 2015-05-06 | 安阳利浦筒仓工程有限公司 | Welding method and device for large-sized metal sheets |
| CN109483242A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of light sheet T type material production line |
| CN109483242B (en) * | 2018-10-24 | 2020-10-23 | 中船黄埔文冲船舶有限公司 | Sheet T-shaped section production line |
| CN115476076A (en) * | 2022-08-02 | 2022-12-16 | 苏州普瑞得电子有限公司 | Automatic welding system for surface treatment coil stock |
| CN115476076B (en) * | 2022-08-02 | 2023-08-22 | 苏州普瑞得电子有限公司 | Automatic welding system for surface treatment coil stock |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150701 Effective date of abandoning: 20160914 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |