CN204313801U - Laser high magnetic steel silk rope line flaw detection system - Google Patents
Laser high magnetic steel silk rope line flaw detection system Download PDFInfo
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- CN204313801U CN204313801U CN201520010908.0U CN201520010908U CN204313801U CN 204313801 U CN204313801 U CN 204313801U CN 201520010908 U CN201520010908 U CN 201520010908U CN 204313801 U CN204313801 U CN 204313801U
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Abstract
The utility model relates to a kind of laser high magnetic steel silk rope line flaw detection system.Localized necking cannot be there is by Timeliness coverage wire rope in the strong magnetic induction measurement technology of existing wire rope.For this reason, this laser high magnetic steel silk rope line flaw detection system increases the online laser diameter measurer of wire rope in original strong magnetic induction measurement system, the instantaneous diameter of wire rope is accurately calculated by Laser emission/receiving mechanism, and obtain the wire rope external diameter mean value of every personal share pitch, by comparing difference between this wire rope external diameter mean value and normal external diameter of wire rope, wirerope diameter is looked for change the distance of maximum abnormity point and abnormity point distance wire rope starting point, the localized necking phenomenon that steel wire occurs can be found ahead of time, find the accident potential that wire rope occurs in advance.The utility model laser high magnetic steel silk rope line flaw detection system have workload few, directly perceived, accurate, be convenient to artificial reinspection, be conducive to the advantage applied, be suitable for various mining firm.
Description
Technical field
The utility model relates to a kind of laser high magnetic steel silk rope line flaw detection system.
Background technology
In coal mining, personnel, equipment turnover mine all need by winch jacking system.During work, wire rope needs to bear white elephant, if winch jacking system wire rope is once occur fracture accident, major accident will occur.If can before accident appears in wire rope, find that the situation of badly broken appears in wire rope in advance, just can before there is rope-broken accident in wire rope timely more change steel rope, the generation that just can effectively avoid a nasty accident.
The strong magnetic induction measurement technology of wire rope is one and has developed the technology of over one hundred year, technological means is passed through in its effect, Non-Destructive Testing goes out the defect existed in wire rope, all requires to use this quasi-instrument to check the damage status of wire rope in all kinds of standards and norms both domestic and external.But the use of steel rope flow detector is still undesirable.
The strong magnetic induction measurement technology of wire rope on the wire rope of process, induces magnetic field by strong magnet, when there is the situations such as steel wire fracture, distortion, wearing and tearing, corrosion when wire rope outside, induced field can send change, the above-mentioned change in magnetic field can be detected by magnet-sensitive element, and then find out wire rope breakage in wire rope operation process.When there is heavy wear in wire rope steel wire, the cross section metal of wire rope also can change, the change of this cross section metal determines wire rope and to satisfy the change of magnetic flow amount, magneto sensor can respond to this wire rope satisfy magnetic flow amount change, but and insensitive, can not accurately and timely find this change.
Utility model content
The technical problems to be solved in the utility model be how to provide a kind of directly perceived, accurately, be convenient to artificial reinspection, be conducive to the laser high magnetic steel silk rope line flaw detection system applied.
For solving the problems of the technologies described above, this laser high magnetic steel silk rope line flaw detection system, comprise magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises the online laser diameter measurer of wire rope, the online laser diameter measurer of this wire rope comprises one group of Laser emission/receiving mechanism, this group Laser emission/receiving mechanism comprises N number of laser emission point and N number of photovoltaic sensing element, above-mentioned laser emission point and photovoltaic sensing element one_to_one corresponding, each laser emission point Emission Lasers line is irradiated on corresponding photovoltaic sensing element, the laser rays launched with each laser emission point of group is parallel to each other, wherein N is positive integer.
Above-mentioned laser high magnetic steel silk rope line flaw detection system carries out the method for wire rope line flaw detection, comprises the steps:
1.. by peripheral for the wire rope to be measured design pitch D of strand and the normal external diameter R input control main frame of wire rope; The normal external diameter R of wire rope can be the design external diameter of wire rope, also can be the wire rope external diameter that gained measured when just bringing into use by wire rope.
2.. start this laser high magnetic steel silk rope line flaw detection system, main control system does not stop to detect wire rope external diameter by the online laser diameter measurer of wire rope, and record measured by wire rope external diameter numerical value and measure the moment, main control system is by the movement of steel wire rope speed-measuring device monitoring steel wire rope, from start to finish, the every displacement D required time of wire rope is a measurement period T
x, main control system obtains each measurement period T
xthe mean value R of the wire rope external diameter measured
x, calculate the mid point moment t of this measuring period simultaneously
x, by the wire rope external diameter mean value R of each measuring period
xand mid point moment t
xtogether be stored in storing apparatus, X is positive integer; (displacement of wire rope equals the integration of instantaneous translational speed V and time t)
3.. after checking out whole wire rope, main control system calculates normal external diameter R wire rope external diameter corresponding to each mean value R of wire rope
xthe absolute value △ R of difference, and according to the size of absolute value, select difference maximum measuring period as abnormal period, by the intermediate time t of each abnormal period
xand the wire rope external diameter mean value R that each abnormal period is corresponding
xand the absolute value △ R of the difference of Rx and R, be together stored in storing apparatus;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold, y is positive integer;
5.. the intermediate time tx manifold of wire rope external diameter abnormal period and the manifold of ty merge by main control system, unified is the manifold with the abnormal moment tz of abnormity point one_to_one corresponding, calculate the distance Lz of this exception moment tz abnormity point corresponding on a steel cord to wire rope initiating terminal, as the location parameter of abnormity point, y is positive integer;
6.. main control system marks off wire rope outer diameter parameters viewing area, oscillogram viewing area and location parameter viewing area on indicator screen, is respectively used to the external diameter numerical value Rx of order display and the corresponding on a steel cord abnormity point of each exception moment tz and location parameter corresponding to △ R, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point.
As everyone knows, wire rope is by wire rope core and be wrapped in being twisted many strands by many steel wires and forming outside wire rope core, and wire rope core adopts sisal core or nylon synthesis wire rope core mostly.
The satisfy change of magnetic flow amount of the wire rope that strand steel wire wear causes is very small, responds to this change by magneto sensor, insensitive, unreliable.Wire rope core many employings nonmetallic materials are made, wire rope core occur drawing small, fracture or portion fractures time, the saturation flux amount of wire rope can't change, so when wire rope core goes wrong, the strong magnetic induction measurement technology of existing wire rope cannot scent a hidden danger in advance.
During by wire rope stretching experiment, before we notice wire cable rupture, it is all the phenomenon first occurring localized necking phenomenon (namely partial cross-section attenuates suddenly).Common, the most hidden reason of localized necking is exactly that attenuating, rupturing or portion fractures problem appears in wire rope core to cause wire rope to occur.
The utility model accurately calculates the instantaneous diameter of wire rope by Laser emission/receiving mechanism, and obtain the wire rope external diameter mean value of every personal share pitch, by comparing difference between this wire rope external diameter mean value and normal external diameter of wire rope, wirerope diameter is looked for change the distance of maximum abnormity point and abnormity point distance wire rope starting point, the localized necking phenomenon that steel wire occurs can be found ahead of time, find the accident potential that wire rope occurs in advance.Design like this, substantially increases existing steel wire on-line checkingi to the accuracy of localized necking's abrupt climatic change.
As optimization, the online laser diameter measurer of described wire rope comprises M group Laser emission/receiving mechanism, the laser rays of the transmitting of each group of Laser emission/receiving mechanism is uniformly distributed around wire rope axis, the laser rays that each laser emission point of same group of Laser emission/receiving mechanism is launched is parallel to each other, wherein M is positive integer, and 2≤M≤6.
Above-mentioned laser high magnetic steel silk rope line flaw detection system carries out the method for wire rope line flaw detection, comprises the steps:
1.. by peripheral for the wire rope to be measured design pitch D of strand and the normal external diameter R input control main frame of wire rope;
2.. start this laser high magnetic steel silk rope line flaw detection system, main control system does not stop to detect wire rope external diameter by the online laser diameter measurer of wire rope, and record measured by wire rope external diameter numerical value and measure the moment, main control system is by the movement of steel wire rope speed-measuring device monitoring steel wire rope, from start to finish, the every displacement D required time of wire rope is a measurement period T
x, main control system obtains each measurement period T
xthe mean value R of the wire rope external diameter measured
x, calculate the mid point moment t of this measuring period simultaneously
x, by the wire rope external diameter mean value R of each measuring period
xand mid point moment t
xtogether be stored in storing apparatus, X is positive integer;
3.. after checking out whole wire rope, main control system calculates normal external diameter R wire rope external diameter corresponding to each mean value R of wire rope
xwith each wire rope external diameter mean value R
xabsolute difference, and according to the size of absolute value, select difference maximum measuring period as abnormal period, by the intermediate time t of each abnormal period
xand the wire rope external diameter mean value R that each abnormal period is corresponding
xand the absolute value △ R of the difference of Rx and R, be together stored in storing apparatus;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold, y is positive integer;
5.. the intermediate time tx manifold of wire rope external diameter abnormal period and the manifold of ty merge by main control system, unified is the manifold with the abnormal moment tz of abnormity point one_to_one corresponding, calculate the distance Lz of this exception moment tz abnormity point corresponding on a steel cord to wire rope initiating terminal, as the location parameter of abnormity point, y is positive integer;
6.. main control system marks off wire rope outer diameter parameters viewing area, oscillogram viewing area and location parameter viewing area on indicator screen, be respectively used to the external diameter numerical value Rx of order display and the corresponding on a steel cord abnormity point of each exception moment tz and location parameter corresponding to △ R, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point
In above-mentioned correlation step, respectively organize Laser emission/receiving mechanism and measure respectively, calculate respectively, store respectively, external diameter numerical value Rx and the △ R of gained abnormity point are together presented on indicator screen.
Design like this, can change from the external diameter of multiple measurement of angle wire rope.In the measuring period simultaneously, if different group Laser emission/receiving mechanism records wire rope external diameter difference greatly, then illustrate that the wire rope at this place has become flat or abnormal distortion or other abnormal conditions.
The utility model laser high magnetic steel silk rope line flaw detection system have workload few, directly perceived, accurate, be convenient to artificial reinspection, be conducive to the advantage applied, be suitable for various mining firm.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model laser high magnetic steel silk rope line flaw detection system is described further:
Fig. 1 is this laser high magnetic steel silk rope line flaw detection circuit system line frame graph;
Fig. 2 is the stereographic map of wire rope, magnetic flaw detection sensor housing and steel wire rope speed-measuring device in this laser high magnetic steel silk rope line flaw detection system embodiment one;
Fig. 3 is the simplification structural representation (containing laser rays) of Fig. 2;
Fig. 4 is the cross-section structure rough schematic view (the plane cutting along crossing laser rays) of Fig. 3;
Fig. 5 be this laser high magnetic steel silk rope line flaw detection system embodiment one in use display display interface schematic diagram;
Fig. 6 is the simplification schematic perspective view (containing laser rays) of the wire rope of this laser high magnetic steel silk rope line flaw detection system embodiment two, magnetic flaw detection sensor housing, steel wire rope speed-measuring device and the online laser diameter measurer of wire rope;
Fig. 7 is the cross-section structure rough schematic view (the plane cutting along crossing laser rays) of Fig. 6;
Fig. 8 be this laser high magnetic steel silk rope line flaw detection system embodiment two in use display display interface schematic diagram.
In figure: 1 be magnetic flaw detection sensor, 2 be main control system, 3 be storing apparatus, 4 be display, 5 be steel wire rope speed-measuring device, 6 be wire rope, 7 be laser emission point, 8 be photovoltaic sensing element, 9 be laser rays, 10 be housing, 11 be wire rope outer diameter parameters viewing area, 12 be oscillogram viewing area, 13 for location parameter viewing area.
Embodiment
Embodiment one: as Fig. 1-5, the utility model laser high magnetic steel silk rope line flaw detection system comprises magnetic flaw detection sensor 1, main control system 2, storing apparatus 3 and display 4, magnetic flaw detection sensor 1 comprises housing 10, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device 5, housing 10 is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope 6 passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device 5 connects with the rope speed signal input part of main control system 2, it is characterized in that: it also comprises the online laser diameter measurer of wire rope, the online laser diameter measurer of this wire rope comprises one group of Laser emission/receiving mechanism, this group Laser emission/receiving mechanism comprises N number of laser emission point 7 and N number of photovoltaic sensing element 8, above-mentioned laser emission point 7 and photovoltaic sensing element 8 one_to_one corresponding, the laser rays 9 that each laser emission point 7 is launched is irradiated on corresponding photovoltaic sensing element, the laser rays 9 launched with each laser emission point 8 of group is parallel to each other, wherein N is positive integer.N=50 in embodiment one, adjacent laser line interval 1mm, main control system 2 calculates the external diameter of wire rope according to the quantity of the laser rays blocked by wire rope.If 32 laser rays are blocked, illustrate that the external diameter of wire rope is 32mm.
Utilize aforementioned laser high magnetic steel silk rope line flaw detection system to carry out the method for wire rope line flaw detection, comprise the steps:
1.. by peripheral for the wire rope to be measured design pitch D of strand and the normal external diameter R input control main frame of wire rope; In embodiment one, pitch D is 0.1 meter, and the normal external diameter R of wire rope is 33 millimeters.
2.. start this laser high magnetic steel silk rope line flaw detection system, main control system 2 does not stop to detect wire rope external diameter by the online laser diameter measurer of wire rope, and record wire rope 6 external diameter numerical value that gained records and measure the moment, main control system 2 is by the movement of steel wire rope speed-measuring device 5 monitoring steel wire rope, from start to finish, the every displacement D required time of wire rope 6 is a measurement period T
x, main control system 2 obtains each measurement period T
xthe mean value R of the wire rope external diameter measured
x, calculate the mid point moment t of this measuring period simultaneously
x, by the wire rope external diameter mean value R of each measuring period
xand mid point moment t
xtogether be stored in storing apparatus 3, X is positive integer;
3.. after checking out whole wire rope 6, main control system 2 calculates normal external diameter R wire rope external diameter corresponding to each mean value R of wire rope 6
xthe absolute value △ R of difference, and according to the size of absolute value, select four maximum measuring periods of difference as abnormal period, by the intermediate time t of abnormal period
xand the wire rope external diameter mean value R that abnormal period is corresponding
xand the absolute value △ R of the difference of Rx and R, be together stored in storing apparatus 3;
4.. main control system 2 scans the magnetic induction signal waveforms that magnetic flaw detection sensor detects, finds out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold, y is positive integer;
5.. main control system 2 is by the intermediate time t of wire rope external diameter abnormal period
xmanifold and t
ymanifold merge, unified is the manifold with the abnormal moment tz of abnormity point one_to_one corresponding, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
z, as the location parameter of abnormity point, y is positive integer;
Abnormity point is to the distance L of wire rope initiating terminal
zequal from the moment of wire rope 6 from initiating terminal to corresponding abnormal moment corresponding to this abnormity point, the distance relative to the online laser diameter measurer movement of this wire rope of wire rope 6, equals the integration of the instantaneous translational speed V of wire rope 6 and time t.
6.. main control system 2 marks off wire rope outer diameter parameters viewing area 11, oscillogram viewing area 12 and location parameter viewing area 13 on display 4 screen, is respectively used to order display and each abnormal moment t
zthe external diameter numerical value R of abnormity point corresponding on wire rope 6
xthe location parameter corresponding with △ R, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point.As shown in Figure 4.
Embodiment two: as Fig. 6-8, the online laser diameter measurer of described wire rope comprises M group Laser emission/receiving mechanism, the laser rays of the transmitting of each group of Laser emission/receiving mechanism is uniformly distributed around wire rope axis, the laser rays that each laser emission point of same group of Laser emission/receiving mechanism is launched is parallel to each other, wherein M=2, (certain M is also any positive integer between 2 ~ 6, slightly).
Aforementioned laser high magnetic steel silk rope line flaw detection system is utilized to carry out the side of wire rope line flaw detection
Method, comprises the steps:
1.. by peripheral for the wire rope to be measured design pitch D of strand and the normal external diameter R input control main frame of wire rope; In embodiment two, pitch D is 0.1 meter, and the normal external diameter R of wire rope is 33 millimeters.
2.. start this laser high magnetic steel silk rope line flaw detection system, main control system 2 does not stop to detect wire rope external diameter by the online laser diameter measurer of wire rope, and record measured by wire rope external diameter numerical value and measure the moment, main control system 2 is by the movement of steel wire rope speed-measuring device 5 monitoring steel wire rope 6, from start to finish, the every displacement D required time of wire rope 6 is a measurement period T
x, main control system obtains each measurement period T
xthe mean value R of the wire rope external diameter measured
x, calculate the mid point moment t of this measuring period simultaneously
x, by the wire rope external diameter mean value R of each measuring period
xand mid point moment t
xtogether be stored in storing apparatus 3, X is positive integer;
3.. after checking out whole wire rope, main control system 2 finds out normal external diameter R wire rope external diameter corresponding to each mean value R of wire rope
xwith each wire rope external diameter mean value R
xabsolute difference, and according to the size of absolute value, select difference maximum measuring period as abnormal period, by the intermediate time t of each abnormal period
xand the wire rope external diameter mean value R that each abnormal period is corresponding
xand the absolute value △ R of the difference of Rx and R, be together stored in storing apparatus;
4.. main control system 2 scans the magnetic induction signal waveforms that magnetic flaw detection sensor 1 detects, finds out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold, y is positive integer;
5.. the intermediate time tx manifold of wire rope external diameter abnormal period and the manifold of ty merge by main control system 2, unified is the manifold with the abnormal moment tz of abnormity point one_to_one corresponding, calculate the distance Lz of this exception moment tz abnormity point corresponding on a steel cord to wire rope initiating terminal, as the location parameter of abnormity point, y is positive integer;
6.. main control system 2 marks off wire rope outer diameter parameters viewing area 11, oscillogram viewing area 12 and location parameter viewing area 13 on display 4 screen, be respectively used to the external diameter numerical value Rx of order display and the abnormity point corresponding on wire rope 6 of each exception moment tz and location parameter corresponding to △ R, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point
In above-mentioned correlation step, respectively organize Laser emission/receiving mechanism and measure respectively, calculate respectively, store respectively, external diameter numerical value Rx and the △ R of gained abnormity point are together presented on indicator screen.
In the 6. step, respectively organizing Laser emission/receiving mechanism, to measure wire rope identical at the external diameter numerical value of each abnormity point, and representing this place's wire rope 6 measures from different perspectives, and wire rope external diameter is all identical.External diameter numerical value is different, and difference is larger, measuring steel wire rope external diameter numerical value is different from different perspectives to represent this place's wire rope, and illustrate that the wire rope at this place has become flat or abnormal distortion or other abnormal conditions, its external diameter numerical value is presented on the screen of display 4 by eye-catching color or font.
Claims (2)
1. a laser high magnetic steel silk rope line flaw detection system, comprise magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises the online laser diameter measurer of wire rope, the online laser diameter measurer of this wire rope comprises one group of Laser emission/receiving mechanism, this group Laser emission/receiving mechanism comprises N number of laser emission point and N number of photovoltaic sensing element, above-mentioned laser emission point and photovoltaic sensing element one_to_one corresponding, each laser emission point Emission Lasers line is irradiated on corresponding photovoltaic sensing element, the laser rays launched with each laser emission point of group is parallel to each other, wherein N is positive integer.
2. laser high magnetic steel silk rope line flaw detection system according to claim 1, it is characterized in that: the online laser diameter measurer of described wire rope comprises M group Laser emission/receiving mechanism, the laser rays of each group of Laser emission/receiving mechanism transmitting is uniformly distributed around wire rope axis, the laser rays that each laser emission point of same group of Laser emission/receiving mechanism is launched is parallel to each other, wherein M is positive integer, and 2≤M≤6.
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| CN201520010908.0U CN204313801U (en) | 2015-01-08 | 2015-01-08 | Laser high magnetic steel silk rope line flaw detection system |
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| CN201520010908.0U CN204313801U (en) | 2015-01-08 | 2015-01-08 | Laser high magnetic steel silk rope line flaw detection system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104613884A (en) * | 2015-01-08 | 2015-05-13 | 济宁康华机电科技有限公司 | System and method for detecting flaw of steel wire rope through laser and strong magnetism online |
| CN105890530A (en) * | 2016-06-24 | 2016-08-24 | 窦柏林 | Asynchronous detection system based on identification for surface damage to steel wire rope and measurement of diameter of steel wire rope |
| CN105910543A (en) * | 2016-06-24 | 2016-08-31 | 窦柏林 | Wire rope surface damage identification and diameter measurement synchronous detection system |
-
2015
- 2015-01-08 CN CN201520010908.0U patent/CN204313801U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104613884A (en) * | 2015-01-08 | 2015-05-13 | 济宁康华机电科技有限公司 | System and method for detecting flaw of steel wire rope through laser and strong magnetism online |
| CN104613884B (en) * | 2015-01-08 | 2017-06-13 | 济宁康华机电科技有限公司 | Laser high magnetic steel cord line flaw detection system and method |
| CN105890530A (en) * | 2016-06-24 | 2016-08-24 | 窦柏林 | Asynchronous detection system based on identification for surface damage to steel wire rope and measurement of diameter of steel wire rope |
| CN105910543A (en) * | 2016-06-24 | 2016-08-31 | 窦柏林 | Wire rope surface damage identification and diameter measurement synchronous detection system |
| CN105890530B (en) * | 2016-06-24 | 2018-10-30 | 窦柏林 | A kind of identification of steel wire rope surface damage and diameter measurement asynchronous detection system |
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