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CN204194238U - A kind of full-automatic infrared spray body - Google Patents

A kind of full-automatic infrared spray body Download PDF

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Publication number
CN204194238U
CN204194238U CN201420669069.9U CN201420669069U CN204194238U CN 204194238 U CN204194238 U CN 204194238U CN 201420669069 U CN201420669069 U CN 201420669069U CN 204194238 U CN204194238 U CN 204194238U
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CN
China
Prior art keywords
automatic
infrared
spray
controller
spray gun
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420669069.9U
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Chinese (zh)
Inventor
曹伟培
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN ZHANGZHOU ANTAI ALUMINIUM Co Ltd
Original Assignee
FUJIAN ZHANGZHOU ANTAI ALUMINIUM Co Ltd
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Filing date
Publication date
Application filed by FUJIAN ZHANGZHOU ANTAI ALUMINIUM Co Ltd filed Critical FUJIAN ZHANGZHOU ANTAI ALUMINIUM Co Ltd
Priority to CN201420669069.9U priority Critical patent/CN204194238U/en
Application granted granted Critical
Publication of CN204194238U publication Critical patent/CN204194238U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

Basis is novel provides a kind of full-automatic infrared spray body, and it comprises heating system, spraying operation platform, paint finishing, controller, solid-state relay and spray equipment body; An infrared heating device or multiple infrared heating device parallel with one another is provided with in described heating system; Described heating system also comprises infrared temperature inductor and temperature control set for adjusting; Described spray equipment body comprises automatic spray gun, automatic rotation joint and servomotor; Describedly can the swivel joint of automatic elevating rotary and automatic spray gun be located in paint finishing; Described spraying operation platform is connected with automatic spray gun with woven hose by tracheae; Described controller is connected with controller by cable; Described infrared temperature inductor is connected with controller by secondary meter; The output of described solid-state relay is connected with the input of heating system.Adopt infrared heating device to complete drying and processing operation in this programme, coating can be made to bond firmly, infrared temperature inductor is set in addition and receives by secondary meter the temperature that infrared ray outside line temperature inductor information controls spray gun and aluminium shape surface, when arriving certain alarm temperature, spray equipment receives signal, again carry out associative operation, spraying temperature is easy to control.

Description

A kind of full-automatic infrared spray body
Technical field
Basis is novel relates to aluminium section bar coating drying equipment technical field, particularly relates to a kind of spraying aluminum profile mechanism with infrared heating device.
Background technology
Several procedures such as the production process of aluminium section bar generally comprises extruded, section bar tempering, surface clean, washing lotion are dried, face coat and coated and dried, wherein in the operation such as face coat and coated and dried, first pre-treatment is carried out to the workpiece of reaching the standard grade, subsequently basecoat paint process is carried out to aluminium section bar workpiece, finish paint spray treatment is carried out after arriving priming paint levelling again, after finish paint levelling, then coating hood lac varnish, then after finishing varnish levelling, then be cured process to coating again, cooling is until aluminium section bar workpiece rolls off the production line naturally.In traditional spraying aluminum profile technique, the baking and curing process of the coatings such as priming paint, finish paint and varnish is all in the end just carry out baking and curing process after a coating spraying, levelling, adopts such spraying coating process to there is following defect:
1, hand spray operation must be carried out in an airtight space, in spray painting room, a large amount of exhaust equipments must be installed thus cut down dust to the injury of people lung, and hand spray operation is by the impact of each side factor, spray time cannot strictly control, and the time completing whole spraying operation is long; Hand spray operation is general in addition needs two people to assist simultaneously, and efficiency is poor, mobility is poor, and cost of labor is high;
2, aluminium section bar is after process of spraying paint through each spray room, more directly toasts oven dry, and such production technology is arranged and made the cementation between each spray-on coating of continuous print not ideal enough, makes the properties of product of aluminium section bar not reach due effect.
Therefore, in order to solve the problems of the technologies described above, design the spraying equipment that a kind of production efficiency is high, coating quality is secure, become the technical problem that active demand solves.
Utility model content
This novel object is to provide one and is intended to overcome aluminium shape surface spraying bonding loosely, to the ultrared spray body of band of aluminium shape surface spray-on coating heating, drying temperature-controllable.
For achieving the above object, the technical scheme that the utility model provides is:
A kind of full-automatic infrared spray body, it comprises heating system, spraying operation platform, paint finishing, controller, solid-state relay and spray equipment body; An infrared heating device or multiple infrared heating device parallel with one another is provided with in described heating system; Described heating system also comprises infrared temperature inductor and temperature control set for adjusting; Described spray equipment body comprises automatic spray gun, automatic rotation joint and servomotor; Describedly can the swivel joint of automatic elevating rotary and automatic spray gun be located in paint finishing; Described spraying operation platform is connected with automatic spray gun with woven hose by tracheae; Described controller is connected with controller by cable; Described infrared temperature inductor is connected with controller by secondary meter; The output of described solid-state relay is connected with the input of heating system.
Described controller is provided with switch board and teaching machine, is provided with multiprocessing system, pci bus and CPU hardware facility, spray equipment operating system and Programming with Pascal Language software facility in switch board; Described teaching machine is connected with switch board by cable.
The outside or inside of described relay is provided with a potentiometer, to realize the voltage of regulating relay, then by the voltage on Control major loop.
Described spraying operation platform is provided with air filtration valve and peristaltic pump; Described air filtration valve one end is connected with source of the gas, and the other end is connected with the gas access on automatic spray gun by tracheae; Pipeline between described air filtration valve and automatic spray gun is provided with anti-corrosion electromagnetic valve; Pipeline between described peristaltic pump and automatic spray gun is also provided with anti-corrosion electromagnetic valve.
the usefulness of technique scheme is:
1, the utility model carries out heating, drying by being provided with many infrared heating devices in heating system to the coating that aluminium shape surface sprays, namely spraying is carried out drying and processing and the adhesive property between each coating can be made better, promotes the serviceability of aluminium profile product and the aesthetics of aluminium section bar.Infrared temperature inductor is set and receives by secondary meter the temperature that infrared ray outside line temperature inductor information controls spray gun and aluminium shape surface, when arriving certain alarm temperature, spray equipment receives signal, and again carry out associative operation, spraying temperature is easy to control.
2, the utility model be provided with potentiometer and solid-state relay can the voltage of fine adjustment load on infrared ray heating tube and caloric value, it is highly sensitive, controls power little.
3, utilize this novel can also shift to an earlier date according to actual needs to be programmed spray time or spray path etc. by engineer, then carry out spraying operation according to program and instruction, can greatly improve spray efficiency and quality.
Be further described originally novel below in conjunction with the drawings and specific embodiments.
Accompanying drawing explanation
Fig. 1 is the utility model spray body overall structure schematic diagram;
Fig. 2 is the utility model spray body bulk junction composition;
Fig. 3 is the structural representation of the utility model heating system and relay.
Detailed description of the invention
embodiment one
Full-automatic infrared spray body as Figure 1-3, it comprises heating system 1, spraying operation platform 2, paint finishing, controller 3, solid-state relay 4 and spray equipment body 5; Described heating system 1 is provided with an infrared heating device 6 and infrared temperature inductor 7; Described spraying operation platform 2 is provided with air filtration valve 8 and peristaltic pump 9; Described spraying operation platform 2 is connected with automatic spray gun 10 with woven hose by tracheae; Described air filtration valve 8 one end is connected with source of the gas, and the other end is connected with the gas access on automatic spray gun 10 by tracheae; Pipeline between described air filtration valve and automatic spray gun is provided with anti-corrosion electromagnetic valve 11; Pipeline between described peristaltic pump and automatic spray gun is also provided with anti-corrosion electromagnetic valve.
Described spray equipment body 5 comprises automatic spray gun 10, automatic rotation joint and servomotor 13; Describedly can the swivel joint of automatic elevating rotary and automatic spray gun be located in paint finishing; Described controller 3 is connected with controller by cable, and when reaching uniform temperature, secondary meter 12 sends alarm signal to spray equipment, and spray equipment gives to feed back and spreads out of operational order; Described infrared temperature inductor is connected with the I/O point of controller inside by secondary meter; The described output of solid-state relay 4 is connected with the input of heating system.Described controller is provided with switch board and teaching machine, is provided with multiprocessing system, pci bus and CPU hardware facility, spray equipment operating system and Programming with Pascal Language software facility in switch board; Described teaching machine is connected with switch board by cable.
The outside or inside of relay 4 described in the present embodiment is provided with a potentiometer, solid-state relay 1 can adopt 0 ~ 24VDC, 0 ~ 24VDC is by potentiometer pressure regulation, accurately control main circuit voltage, can the voltage of fine adjustment load on infrared ray heating tube and caloric value by potentiometer and solid-state relay 4, it is highly sensitive, controls power little.
The course of work of spray equipment is in the present embodiment: first, fixes heated height, the angle of aluminium section bar through the aluminium section bar of pre-treatment as required, presses the Pneumatic button of temperature control and regulation device, design temperature as required.
Secondly, source of the gas tracheae is accessed air inlet, peristaltic pump 9 switches on power, again that infusion tube clamp is inner at peristaltic pump, that connects air motor again enters gas and escape pipe, draws three tracheaes be respectively connected with the automatic spray gun gas port spray equipment by regulating pressure from the fast knot interface of air filtration valve.Described tracheae is connected with the I/O point in spray equipment controller with anti-corrosion electromagnetic valve equal 11.
Basecoat paint station successively in spraying aluminum profile district 2 carries out basecoat paint, follow closely after having sprayed and advance to finish paint spray station, in this process, aluminium section bar workpiece after first infrared heating device 6 pairs basecoat paint completes carries out priming paint oven dry, complete the aluminium section bar of finish paint spray station equally in the process to the movement of varnish spray station, the second infrared heating device 7 carries out finish paint oven dry to the aluminium section bar workpiece completing finish paint spraying.Infrared temperature inductor on spray equipment carries signal to spray equipment controller by secondary meter 12, controller 3 arrives spray equipment body immediately after receiving signal and anti-corrosion electromagnetic valve sends operational order, and spray equipment just carries out spraying operation according to the program that pre-edit is good after receiving signal.
In sum, to be programmed by engineer in advance in spray time or the spraying path of this novel spraying device, then carries out spraying operation according to program and instruction.Outside line temperature inductor 7 can temperature sensor automatically, and when reaching uniform temperature, spray equipment receives signal, and again carry out associative operation, spraying temperature is easy to control.And by the instruction of controller control program, spray equipment is installed instruction and is operated, and efficiency is high, mobility strong, is convenient to pile line operation.And adopt in this programme be infrared heating device 6 to complete drying and processing operation, the drying and processing effect making coating is more effective, and the properties of product of aluminium section bar are more excellent, and its appearance is also more natural simultaneously.
Infrared heating device 6 described in the present embodiment can arrange three or four etc. as required.
This first novel goal of the invention is: provide one to be intended to overcome aluminium shape surface spraying bonding loosely, to the ultrared spray body of band of aluminium shape surface spray-on coating heating, drying temperature-controllable.Structure described in above-described embodiment is only a kind of scheme realizing the object of the invention, as long as by the technical scheme described in claim to realize this novel goal of the invention, all in the protection domain that this is novel.

Claims (4)

1. a full-automatic infrared spray body, is characterized in that: it comprises heating system, spraying operation platform, paint finishing, controller, solid-state relay and spray equipment body; An infrared heating device or multiple infrared heating device parallel with one another is provided with in described heating system; Described heating system also comprises infrared temperature inductor and temperature control set for adjusting; Described spray equipment body comprises automatic spray gun, automatic rotation joint and servomotor; Describedly can the swivel joint of automatic elevating rotary and automatic spray gun be located in paint finishing; Described spraying operation platform is connected with automatic spray gun with woven hose by tracheae; Described controller is connected with controller by cable; Described infrared temperature inductor is connected with controller by secondary meter; The output of described solid-state relay is connected with the input of heating system.
2. a kind of full-automatic infrared spray body as claimed in claim 1, it is characterized in that: described controller is provided with switch board and teaching machine, in switch board, be provided with multiprocessing system, pci bus and CPU hardware facility, spray equipment operating system and Programming with Pascal Language software facility; Described teaching machine is connected with switch board by cable.
3. a kind of full-automatic infrared spray body as claimed in claim 1, is characterized in that: the outside or inside of described relay is provided with a potentiometer, to realize the voltage of regulating relay, then by the voltage on Control major loop.
4. a kind of full-automatic infrared spray body as claimed in claim 1, is characterized in that: described spraying operation platform is provided with air filtration valve and peristaltic pump; Described air filtration valve one end is connected with source of the gas, and the other end is connected with the gas access on automatic spray gun by tracheae; Pipeline between described air filtration valve and automatic spray gun is provided with anti-corrosion electromagnetic valve; Pipeline between described peristaltic pump and automatic spray gun is also provided with anti-corrosion electromagnetic valve.
CN201420669069.9U 2014-11-11 2014-11-11 A kind of full-automatic infrared spray body Expired - Fee Related CN204194238U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420669069.9U CN204194238U (en) 2014-11-11 2014-11-11 A kind of full-automatic infrared spray body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420669069.9U CN204194238U (en) 2014-11-11 2014-11-11 A kind of full-automatic infrared spray body

Publications (1)

Publication Number Publication Date
CN204194238U true CN204194238U (en) 2015-03-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420669069.9U Expired - Fee Related CN204194238U (en) 2014-11-11 2014-11-11 A kind of full-automatic infrared spray body

Country Status (1)

Country Link
CN (1) CN204194238U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107765735A (en) * 2017-11-24 2018-03-06 海隆管道工程技术服务有限公司 For the temperature automatic continuous monitoring device and method applied outside steel pipe
CN111013928A (en) * 2019-12-23 2020-04-17 衷相伟 Self-swinging type dip net rod coating machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107765735A (en) * 2017-11-24 2018-03-06 海隆管道工程技术服务有限公司 For the temperature automatic continuous monitoring device and method applied outside steel pipe
CN111013928A (en) * 2019-12-23 2020-04-17 衷相伟 Self-swinging type dip net rod coating machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150311

Termination date: 20191111

CF01 Termination of patent right due to non-payment of annual fee