CN204141515U - A kind of self-locking reflector module and lighting - Google Patents
A kind of self-locking reflector module and lighting Download PDFInfo
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- CN204141515U CN204141515U CN201420608954.6U CN201420608954U CN204141515U CN 204141515 U CN204141515 U CN 204141515U CN 201420608954 U CN201420608954 U CN 201420608954U CN 204141515 U CN204141515 U CN 204141515U
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Abstract
本实用新型提供了一种自锁紧反光杯模组,由若干个反光杯组成一整体,反光杯模组的一侧轴线上设置有两排朝向相对的弹性卡扣,安装面上设置有与弹性卡扣相匹配的凸起梁,反光杯模组通过弹性卡扣直接安装到凸起梁上,实现与安装面的紧固连接;反光杯模组的两端上还设置有缺口,安装面上设置有与缺口相匹配的凸起结构,凸起结构伸进缺口内;该自锁紧反光杯模组结构简单、安装便捷,且可实现免工具维护。本实用新型还提供了一种照明灯具,包括灯壳、电源和发光装置,发光装置部分包括带有发光体的基板以及如上所述的自锁紧反光杯模组;该照明灯内部各组件间能够实现免工具拆卸,同时大大减少连接件的使用,在便于安装的同时,还减少了成本。
The utility model provides a self-locking reflective cup module, which is composed of several reflective cups as a whole. Two rows of elastic buckles facing opposite are arranged on one side axis of the reflective cup module. The elastic buckle matches the raised beam, and the reflector module is directly installed on the raised beam through the elastic buckle to realize the fast connection with the installation surface; there are notches on both ends of the reflector module, and the installation surface A protruding structure matching the notch is provided on the top, and the protruding structure protrudes into the notch; the self-locking reflector module has a simple structure, convenient installation, and tool-free maintenance. The utility model also provides a lighting fixture, which includes a lamp housing, a power supply and a light emitting device. The light emitting device part includes a substrate with a light emitting body and the self-locking reflector module as described above; Tool-free disassembly can be achieved, while the use of connecting parts is greatly reduced, and the cost is reduced while being easy to install.
Description
技术领域 technical field
本实用新型涉及照明灯设计技术领域,尤其涉及一种自锁反光杯模组及使用该反光杯模组的照明灯具。 The utility model relates to the technical field of lighting lamp design, in particular to a self-locking reflective cup module and a lighting fixture using the reflective cup module.
背景技术 Background technique
LED灯具具有节能、寿命长、适用性好、响应时间短、环保等优点,是灯具行业发展的方向。 LED lamps have the advantages of energy saving, long life, good applicability, short response time, and environmental protection, and are the development direction of the lamp industry.
LED灯具内通常采用LED模组作为发光设备,LED模组一般由基板、发光体(如LED灯珠)以及反光杯模组组成;发光体设置在基板上通电发光,反光杯模组安装于基板的上方,且反光杯模组上设置有与发光体一一对应的光源孔,进行配光。现有技术中,反光杯模组一般直接通过螺丝等方式直接安装到基板的上方;这种安装方式,一方面需借助工具进行安装,拆装过程极为不便;另一方面,在反光杯模组安装过程中存在压坏发光体的风险。 LED lamps usually use LED modules as light-emitting devices. LED modules are generally composed of substrates, illuminants (such as LED lamp beads) and reflector modules; above, and the reflector module is provided with light source holes corresponding to the illuminants one by one for light distribution. In the prior art, the reflector module is generally directly installed above the substrate by means of screws or the like; this installation method, on the one hand, requires the use of tools for installation, and the disassembly process is extremely inconvenient; on the other hand, in the reflector module There is a risk of crushing the illuminant during installation.
另外,现有的LED照明灯具,其各组件的安装一般通过卡扣件、螺丝等部件连接,例如基板的安装、电源的安装等;这种安装方式存在以下几个缺点: In addition, in the existing LED lighting fixtures, the installation of each component is generally connected by fasteners, screws and other components, such as the installation of the substrate, the installation of the power supply, etc.; this installation method has the following disadvantages:
1、为使基板、电源等组件的安装牢固,螺丝、卡扣件等连接件的使用数目势必增多,一方面造成拆装较为麻烦,增加工人的劳动量,另一方面导致产品的成本升高; 1. In order to securely install components such as substrates and power supplies, the number of connectors such as screws and buckles will inevitably increase. On the one hand, disassembly and assembly will be more troublesome, increasing the workload of workers, and on the other hand, the cost of products will increase. ;
2、采用螺丝等连接件的连接方式,需要通过工具进行拆装,从而造成拆装不便的问题,从而增加工人的劳动量。 2. The connection method of connecting parts such as screws needs to be disassembled and assembled by tools, which causes the problem of inconvenient disassembly and assembly, thereby increasing the labor load of workers.
实用新型内容 Utility model content
为了解决上述问题,本实用新型一方面提供了一种自锁紧反光杯模组,安装于一安装面上,由若干反光杯组成,所述反光杯模组的一侧设置有若干弹锁装置,所述安装面上设置有与所述弹锁装置相匹配的凸起梁,所述反光杯模组通过所述弹锁装置直接卡在所述凸起梁上。 In order to solve the above problems, the utility model provides a self-locking reflective cup module on the one hand, which is installed on a mounting surface and consists of several reflective cups. One side of the reflective cup module is provided with several spring lock devices. , the mounting surface is provided with a raised beam matching the snap lock device, and the reflector module is directly stuck on the raised beam through the snap lock device.
较佳地,所述弹锁装置采用弹性卡扣,所述凸起梁的侧面上设置有与所述弹性卡扣相匹配的侧槽,所述弹性卡扣伸进所述侧槽内实现固定锁紧。 Preferably, the spring lock device adopts elastic buckles, and side grooves matching the elastic buckles are arranged on the side of the raised beam, and the elastic buckles extend into the side grooves to realize fixing lock tight.
较佳地,所述反光杯模组上设置有两排所述弹性卡扣,每排所述弹性卡扣的朝向一致,两排弹性卡扣间的朝向相对。 Preferably, the reflector module is provided with two rows of elastic buckles, the orientation of each row of elastic buckles is the same, and the orientation of the two rows of elastic buckles is opposite.
较佳地,所述反光杯模组的两端上还设置有缺口,所述安装面上设置有与所述缺口相匹配的凸起结构,所述凸起结构伸进所述缺口内。 Preferably, notches are provided at both ends of the reflector module, and protruding structures matching the notches are provided on the installation surface, and the protruding structures protrude into the notches.
较佳地,所述若干反光杯形状相同,且呈阵列排布。 Preferably, the plurality of reflective cups have the same shape and are arranged in an array.
本实用新型另一方面还提供了一种照明灯具,包括灯壳和设置在所述壳体上的电源和发光装置,所述壳体包括上盖和下壳,所述电源和发光装置设置在所述下壳内,所述发光装置包括基板和反光杯模组,所述基板上设置有发光体,其中所述反光杯模组采用权利要求1-5中任意一项所述的自锁紧反光杯模组。 Another aspect of the utility model also provides a lighting fixture, including a lamp housing and a power supply and a light emitting device arranged on the housing, the housing includes an upper cover and a lower case, and the power supply and the light emitting device are arranged on In the lower shell, the light-emitting device includes a substrate and a reflective cup module, and the substrate is provided with a luminous body, wherein the reflective cup module adopts the self-locking device described in any one of claims 1-5. Reflector module.
较佳地,所述上盖的一侧与所述下壳的一侧转动连接,所述上盖的另一侧与所述下壳的另一侧之间可拆卸连接。 Preferably, one side of the upper cover is rotationally connected to one side of the lower case, and the other side of the upper cover is detachably connected to the other side of the lower case.
较佳地,所述上盖包括边框铸件和透光板,所述透光板通过密封圈安装在所述边框铸件的内侧形成一完整的上盖。 Preferably, the upper cover includes a frame casting and a light-transmitting plate, and the light-transmitting plate is installed on the inner side of the frame casting through a sealing ring to form a complete upper cover.
较佳地,所述下壳包括下壳主体和设置在所述下壳主体两端的下壳端盖,所述下壳主体的一侧设置有第一凹陷部,所述第一凹陷部的底部的中心线上设置有一凸起梁,所述凸起梁的两侧面上分别设置有相互平行的侧槽,分别为上侧槽和下侧槽; Preferably, the lower case includes a lower case main body and lower case end covers arranged at both ends of the lower case main body, a first recess is provided on one side of the lower case main body, and the bottom of the first recess A protruding beam is arranged on the center line of the protruding beam, and side grooves parallel to each other are respectively arranged on both sides of the protruding beam, which are respectively an upper side groove and a lower side groove;
所述基板一侧插进所述下侧槽内,所述基板的另一侧通过基板卡扣进行固定;所述反光杯模组安装在所述基板的上方,所述弹锁装置伸进所述上侧槽内。 One side of the substrate is inserted into the lower groove, and the other side of the substrate is fixed by the buckle of the substrate; the reflector module is installed above the substrate, and the spring lock device is inserted into the in the upper groove.
较佳地,还包括: Preferably, it also includes:
小基板,安装在所述下壳内并与所述基板位于同一侧,所述小基板与所述电源实现电连接; a small substrate installed in the lower case and on the same side as the substrate, and electrically connected to the power supply;
接插件,所述接插件安装在所述基板上,且所述接插件与所述基板上的发光体实现电连接;所述基板安装到所述下壳体上,所述接插件直接插在所述小基板上实现电连接。 A connector, the connector is installed on the substrate, and the connector is electrically connected to the illuminant on the substrate; the substrate is installed on the lower casing, and the connector is directly inserted into the Electrical connections are made on the small substrate.
较佳地,所述接插件通过一接插件盖子安装在所述基板上,所述反光杯模组的两端上设置有缺口,所述接插件盖子上设置有与所述缺口相匹配的凸起结构,所述凸起结构卡进所述缺口内。 Preferably, the connector is installed on the substrate through a connector cover, notches are provided on both ends of the reflector module, and protrusions matching the notches are provided on the connector cover. structure, and the protruding structure snaps into the notch.
较佳地,所述电源安装在一固定板上,所述固定板的两端通过一免工具拆装机构安装到所述下壳的另一侧上。 Preferably, the power supply is installed on a fixing plate, and the two ends of the fixing plate are installed on the other side of the lower case through a tool-free disassembly mechanism.
较佳地,所述免工具拆装机构包括: Preferably, the tool-free disassembly mechanism includes:
固定件,一侧面与所述下壳相连; a fixing part, one side of which is connected to the lower shell;
弹片,安装到所述固定件的另一侧面上,所述弹片的一端与所述固定件连接,所述弹片朝向所述固定件的一侧面上弯折形成一凸起,所述凸起在插入固定板时起到限位作用; The elastic piece is installed on the other side of the fixing piece, one end of the elastic piece is connected to the fixing piece, and the side surface of the elastic piece facing the fixing piece is bent to form a protrusion, and the protrusion is on the other side of the fixing piece. It acts as a limit when inserting the fixed plate;
卡扣,通过轴安装在所述弹片的另一端上,所述卡扣在绕轴转动的过程中可打开或关闭所述弹片上端与所述固定件上端间的开口; The buckle is installed on the other end of the elastic piece through the shaft, and the buckle can open or close the opening between the upper end of the elastic piece and the upper end of the fixing member during the rotation around the shaft;
所述固定板的端部直接插进所述弹片与所述固定件之间,较佳地,所述凸起起到辅助固定所述固定板的作用,转动所述卡扣使其关闭所述弹片上端与所述固定件之间的开口。 The end of the fixing plate is directly inserted between the elastic piece and the fixing piece. Preferably, the protrusion plays an auxiliary role in fixing the fixing plate, and the buckle is turned to close the The opening between the upper end of the elastic piece and the fixing piece.
较佳地,所述下壳的另一侧上设置有第二凹陷部,所述第二凹陷部内设置有两截面呈“L”型的挂梁,两所述挂梁朝向相背而设;所述固定件上设置有与所述挂梁相匹配的第一凹口,所述固定件自所述挂梁的一侧滑进所述第二凹陷部内,并挂扣在所述挂梁上。 Preferably, a second recess is provided on the other side of the lower shell, and two hanging beams with "L"-shaped cross-sections are arranged in the second recess, and the two hanging beams are arranged facing away from each other; The fixing part is provided with a first notch matching the hanging beam, the fixing part slides into the second recessed part from one side of the hanging beam, and is hung on the hanging beam .
较佳地,还包括整灯安装支架,所述照明灯具通过所述整灯安装支架安装到目标位置处。 Preferably, a whole lamp installation bracket is also included, and the lighting fixture is installed to a target position through the whole lamp installation bracket.
较佳地,所述整灯安装支架通过连接支架安装到所述挂梁上,所述连接支架上设置有与所述挂梁相匹配的第二凹口,所述连接支架自所述挂梁的一侧滑进所述第二凹陷部内,并挂扣在所述挂梁上。 Preferably, the whole lamp installation bracket is mounted on the hanging beam through a connecting bracket, and a second notch matching the hanging beam is arranged on the connecting bracket, and the connecting bracket is connected to the hanging beam from the hanging beam. One side slides into the second recessed part, and is hooked on the hanging beam.
较佳地,所述连接支架与所述整灯安装支架转动连接,且连接处设置有用于识别安装角度的角度标识。 Preferably, the connection bracket is rotatably connected to the whole lamp installation bracket, and an angle mark for identifying the installation angle is provided at the connection.
本实用新型由于采用以上技术方案,使之与现有技术相比,具有以下的优点和积极效果: Compared with the prior art, the utility model has the following advantages and positive effects due to the adoption of the above technical scheme:
1)本实用新型中提供的自锁紧反光杯模组,通过弹锁装置安装到凸起梁上,安装拆卸均可徒手进行,实现免工具拆装,从而简化了结构、降低了成本,同时大大减少了拆装的工作量;另外,采用弹锁装置与凸起梁配合的连接方式,可有效避免反光杯模组在安装过程中压坏基板上的LED灯珠的风险; 1) The self-locking reflective cup module provided in the utility model is installed on the raised beam through the spring lock device, and the installation and disassembly can be carried out by hand, realizing tool-free disassembly and assembly, thereby simplifying the structure and reducing the cost. The workload of disassembly and assembly is greatly reduced; in addition, the connection method of the spring lock device and the raised beam can effectively avoid the risk of crushing the LED lamp beads on the substrate during the installation process of the reflector module;
2)本实用新型提供的照明灯具中,通过凸起梁上槽的设计,使得基板的安装只有一侧使用到卡扣,从而简化了结构,节省了成本,且可免工具进行拆装,安装维护简便; 2) In the lighting fixture provided by the utility model, through the design of the groove on the protruding beam, only one side of the substrate is installed with buckles, which simplifies the structure, saves costs, and can be disassembled and installed without tools. Easy maintenance;
3)本实用新型提供的照明灯具中,电源及防雷器采用免工具拆装机构安装到下壳上,其结构简单,能够实现免工具安装和拆卸,便于电源、防雷器等部件的更换,安装维护简便。 3) In the lighting fixture provided by the utility model, the power supply and the lightning protector are installed on the lower shell by a tool-free disassembly mechanism. , Easy installation and maintenance.
附图说明 Description of drawings
结合附图,通过下文的详细说明,可更清楚地理解本实用新型的上述及其他特征和优点,其中: The above-mentioned and other features and advantages of the present utility model can be more clearly understood through the following detailed description in conjunction with the accompanying drawings, wherein:
图1为自锁紧反光杯模组的正视图; Figure 1 is a front view of the self-locking reflector module;
图2为自锁紧反光杯模组的侧视图; Fig. 2 is a side view of the self-locking reflector module;
图3为照明灯具正面三维结构示意图; Figure 3 is a schematic diagram of the three-dimensional structure of the front of the lighting fixture;
图4为照明灯具反面三维结构图; Fig. 4 is a three-dimensional structure diagram of the reverse side of the lighting fixture;
图5为上盖拆分图; Figure 5 is a disassembled view of the upper cover;
图6为下壳主体结构示意图; Fig. 6 is a schematic diagram of the main structure of the lower shell;
图7为基板卡扣的机构示意图; Fig. 7 is a schematic diagram of the mechanism of the substrate buckle;
图8为基板卡扣安装到下壳主体上的结构示意图; Fig. 8 is a schematic diagram of the structure of the substrate buckle installed on the main body of the lower case;
图9为下壳的拆分示意图; Figure 9 is a schematic diagram of the disassembly of the lower shell;
图10为小基板的结构示意图; FIG. 10 is a schematic structural view of a small substrate;
图11为小基板固定座的结构示意图; FIG. 11 is a schematic structural view of a small substrate fixing seat;
图12为小基板安装到下壳上的结构示意图; Fig. 12 is a schematic diagram of the structure of the small substrate installed on the lower case;
图13为接插件盖子的结构示意图; Fig. 13 is the structural representation of connector cover;
图14为接插件的结构示意图; Figure 14 is a schematic structural view of the connector;
图15为接插件以及接插件盖子安装到基板上的结构示意图; Fig. 15 is a schematic diagram of the structure of the connector and the connector cover installed on the substrate;
图16为基板安装到下壳上的结构示意图; Fig. 16 is a structural schematic diagram of the substrate installed on the lower case;
图17为反光杯模组安装到下壳上的结构示意图; Figure 17 is a structural schematic diagram of the reflector module installed on the lower case;
图18为免工具拆装机构安装到下壳上的结构示意图; Figure 18 is a structural schematic diagram of the tool-free disassembly mechanism installed on the lower shell;
图19为固定板插进免工具拆装机构的示意图; Figure 19 is a schematic diagram of the fixing plate inserted into the tool-free disassembly mechanism;
图20为免工具拆装机构的截面图; Figure 20 is a cross-sectional view of the tool-free dismounting mechanism;
图21为固定板插进免工具拆装机构的截面图; Fig. 21 is a cross-sectional view of the fixing plate inserted into the tool-free disassembly mechanism;
图22为整灯安装支架的结构示意图; Fig. 22 is a structural schematic diagram of the whole lamp mounting bracket;
图23为安装架的结构示意图。 Fig. 23 is a structural schematic diagram of the mounting frame.
符号说明: Symbol Description:
1-反光杯模组 1001-反光杯 1002-弹性卡扣 1003-缺口 1-Reflector module 1001-Reflector 1002-Elastic buckle 1003-Notch
2-上盖 2001-上盖端部铸件 2002-上盖梁铸件 2004-上盖密封圈 2-Cover 2001-Casting of the end of the cover 2002-Casting of the beam of the cover 2004-Sealing ring of the cover
2005-合页 3-下壳 301-下壳主体 3011-凸起梁 2005-hinge 3-lower shell 301-lower shell main body 3011-raised beam
3012-上侧槽 3013-下侧槽 3014-滑槽 3015-挂梁 3012-upper side slot 3013-lower side slot 3014-chute 3015-hanging beam
302-基板卡扣 3021- 压紧卡扣件 3022-连接卡扣件 303-下壳端部铸件 302-substrate buckle 3021-compression buckle 3022-connection buckle 303-end casting of lower shell
304-下壳密封圈 305-小基板 306-小基板固定座 307-接插件盖子 304-Lower shell sealing ring 305-Small substrate 306-Small substrate fixing seat 307-Connector cover
308-接插件 4-整灯安装支架 401-连接支架 402-左右支架 308-Connector 4-Lamp installation bracket 401-Connection bracket 402-Left and right brackets
403-安装板 404-安装板基座 5-基板 5001-发光体 403-Mounting board 404-Mounting board base 5-Substrate 5001-Illuminant
6-电源 601-固定板 7-安装免维护机构 701-固定件 6-Power supply 601-Fixing plate 7-Installing maintenance-free mechanism 701-Fixer
702-弹片 7021-凸起 703-卡扣 7031-圆弧部分 702-shrapnel 7021-protrusion 703-buckle 7031-arc part
7032-直角部分 7033-凹面 7034-凸出部分。 7032-Right angle part 7033-Concave 7034-Protruding part.
具体实施方式 Detailed ways
参见示出本实用新型实施例的附图,下文将更详细地描述本实用新型。然而,本实用新型可以以许多不同形式实现,并且不应解释为受在此提出之实施例的限制。相反,提出这些实施例是为了达成充分及完整公开,并且使本技术领域的技术人员完全了解本实用新型的范围。这些附图中,为清楚起见,可能放大了层及区域的尺寸及相对尺寸。 Referring to the accompanying drawings showing embodiments of the invention, the invention will be described in more detail below. However, this invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are presented so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In these drawings, the size and relative sizes of layers and regions may be exaggerated for clarity.
参考图1-2,本实用新型提供了一种自锁紧反光杯模组,安装于照明灯具内,用于与带发光体的基板配合使用。本实用新型提供的自锁紧反光杯模组结构简单、安装便捷,且可实现免工具维护。 Referring to Figures 1-2, the utility model provides a self-locking reflector module, which is installed in a lighting fixture and used in conjunction with a substrate with a luminous body. The self-locking reflective cup module provided by the utility model has the advantages of simple structure, convenient installation and tool-free maintenance.
具体的,该反光杯模组1由若干反光杯1001组成一整体,且每个反光杯1001上均设置有光源孔,在本实施例中各反光杯1001呈阵列式分布,且各反光杯1001的大小相同,如图1中所示;当然此处只是一种实施例,具体运用时,反光杯的排列方式、大小形状均可根据具体情况进行设计,且相邻反光杯1001的形状可相同也可不相同。 Specifically, the reflective cup module 1 is composed of several reflective cups 1001 as a whole, and each reflective cup 1001 is provided with a light source hole. In this embodiment, each reflective cup 1001 is distributed in an array, and each reflective cup 1001 are the same size, as shown in Figure 1; of course, this is only an embodiment, in actual use, the arrangement, size and shape of the reflector cups can be designed according to specific conditions, and the shapes of adjacent reflector cups 1001 can be the same It can also be different.
在本实施例中,该反光杯模组1的一面上通过若干弹锁装置安装到安装面上,且弹锁装置沿反光杯模组1的长度方向设置,通过该弹锁装置可将反光杯模组1在不借助其他工具的情况下安装到安装面上。具体的,弹锁装置采用弹性卡扣1002,弹性卡扣1002采用如图2中所示的结构;反光杯模组1的一面上设置有两排弹性卡扣1002,两排弹性卡扣1002交错设置,每排弹性卡扣1002的朝向一致,且两排弹性卡扣1002之间按照朝向相向而设;在安装面上设置有一凸起梁,该凸起梁的两侧均设置有侧槽,反光杯模组1上的两排弹性卡扣1002,通过施加外力,弹性卡扣1002产生变形卡入凸起梁两侧的侧槽内,从而实现反光杯模组1的固定锁紧。其中,反光杯模组1的具体结构、数量以及排列方式也可根据具体情况进行调整,此处不作限制。 In this embodiment, one side of the reflective cup module 1 is installed on the installation surface through several snap lock devices, and the snap lock devices are arranged along the length direction of the reflective cup module 1, and the reflective cup can be locked by the snap lock devices. The module 1 is mounted on the mounting surface without the aid of other tools. Specifically, the elastic lock device adopts elastic buckles 1002, and the elastic buckles 1002 adopt the structure shown in Figure 2; one side of the reflector module 1 is provided with two rows of elastic buckles 1002, and the two rows of elastic buckles 1002 are staggered Setting, the direction of each row of elastic buckles 1002 is consistent, and the two rows of elastic buckles 1002 are arranged according to the orientation; a raised beam is arranged on the installation surface, and side grooves are arranged on both sides of the raised beam. The two rows of elastic buckles 1002 on the reflector module 1 are deformed and snapped into the side grooves on both sides of the raised beam by applying an external force, thereby realizing the fixed locking of the reflector module 1 . Wherein, the specific structure, quantity and arrangement of the reflector module 1 can also be adjusted according to specific conditions, which are not limited here.
在本实施例中,反光杯模组1的两端上还分别设置有一个或一个以上的缺口1003,对应的安装面上设置有与缺口1003相匹配的凸起结构,当弹性卡扣1002卡进凸起梁上的时候,反光杯模组1两端的缺口1003顺着凸起结构下滑,从而对反光杯模组1实现进一步的固定和限位。 In this embodiment, one or more notches 1003 are respectively provided on both ends of the reflector module 1, and the corresponding mounting surface is provided with a raised structure matching the notch 1003, when the elastic buckle 1002 snaps When entering the raised beam, the gaps 1003 at both ends of the reflective cup module 1 slide down along the raised structure, thereby further fixing and limiting the reflective cup module 1 .
本实用新型提供的一种自锁紧反光杯模组,通过弹锁装置安装到安装面上,安装拆卸均可徒手进行,实现免工具拆装,从而简化了结构、降低了成本,同时大大减少了拆装的工作量;另外,由于反光杯模组下面一般安装有带发光体的基板,本实用新型通过弹锁装置安装到凸起梁上实现限位,相对于现有技术可有效避免反光杯模组在安装过程中压坏基板上的LED灯珠的风险。 The self-locking reflective cup module provided by the utility model is installed on the installation surface through a spring lock device, and the installation and disassembly can be carried out by hand, realizing tool-free disassembly and assembly, thereby simplifying the structure, reducing the cost, and greatly reducing the In addition, since the base plate with illuminant is generally installed under the reflector module, the utility model is installed on the raised beam through the spring lock device to realize the limit, which can effectively avoid reflection compared with the prior art. The risk of crushing the LED lamp beads on the substrate during the installation of the cup module.
参考图3-23,本实用新型还提供了一种照明灯具,主要包括灯壳、电源6和发光装置,电源和发光装置均设置在灯壳内,发光装置部分包括带有发光体的基板以及如上所述的自锁紧反光杯模组;本实用新型提供的照明灯具多处能够实现免工具拆装,且各组件之间的连接设计巧妙,大大减少连接件的使用,在便于安装的同时,还大大减少了成本。 Referring to Figure 3-23, the utility model also provides a lighting fixture, which mainly includes a lamp housing, a power supply 6 and a light emitting device. The above-mentioned self-locking reflector module; the lighting fixture provided by the utility model can be disassembled without tools in many places, and the connection design between the components is ingenious, which greatly reduces the use of connectors and facilitates installation. , also greatly reduces the cost.
在本实施例中,灯壳主要包括上盖2和下壳3,其中上盖2包括边框铸件和透光板2003(或者是透光罩),边框铸件由两个上盖端部铸件2001、两个上盖梁铸件2002组成;左右两个盖端部铸件2001直接插进两上盖梁铸件2002的端部内,再用沉头螺丝固定,形成一整个边框;透光板2003可采用4mm厚的钢化玻璃,透光板2003通过玻璃胶等方式安装到边框的内侧,且透光板2003与边框内侧边缘之间还设置有上盖密封圈2004,保证了上盖2的密封性;上盖2一侧通过合页2005等方式转动连接到下壳一侧上,上2的另一侧通过锁扣等方式与下壳的另一侧进行锁紧和解锁的操作。 In this embodiment, the lamp housing mainly includes an upper cover 2 and a lower housing 3, wherein the upper cover 2 includes a frame casting and a light-transmitting plate 2003 (or a light-transmitting cover), and the frame casting is composed of two upper cover end castings 2001, Composed of two upper cover beam castings 2002; the left and right cover end castings 2001 are directly inserted into the ends of the two upper cover beam castings 2002, and then fixed with countersunk screws to form a whole frame; the transparent plate 2003 can be 4mm thick Toughened glass, the light-transmitting plate 2003 is installed on the inner side of the frame through glass glue, etc., and an upper cover sealing ring 2004 is also arranged between the light-transmitting plate 2003 and the inner edge of the frame to ensure the sealing of the upper cover 2; the upper cover One side of 2 is rotatably connected to one side of the lower case through a hinge 2005 or the like, and the other side of upper 2 is locked and unlocked with the other side of the lower case through a lock or the like.
在本实施例中,下壳3主要包括下壳主体301以及设置在下壳主体301两端的下壳端盖303。如图6中所示,下壳主体301的一侧沿其长度方向上设置有一两端开口的第一凹陷部,第一凹陷部的中心线上设置有一凸起梁3011,凸起梁3011的两侧面上分别设置有两个侧槽,分别为上侧槽3012和下侧槽3013,上侧槽3012和下侧槽3013上下平行设置,第一凹陷部底部的两侧沿其长度方向上还设置有一两端开口的滑槽3014。下壳主体301的另一侧同样沿其长度方向上设置有一两端开口的第二凹陷部,且第二凹陷部内沿其长度方向上设置有两个截面呈“L”型的挂梁3015,且该这两个挂梁3015相背对称设置。 In this embodiment, the lower case 3 mainly includes a lower case main body 301 and lower case end covers 303 disposed at both ends of the lower case main body 301 . As shown in FIG. 6 , one side of the lower housing body 301 is provided with a first recessed portion with two ends open along its length direction, and a raised beam 3011 is arranged on the center line of the first recessed portion, and the raised beam 3011 Two side grooves are respectively arranged on the two side surfaces, which are respectively the upper side groove 3012 and the lower side groove 3013. The upper side groove 3012 and the lower side groove 3013 are arranged in parallel up and down. A chute 3014 with openings at both ends is provided. The other side of the lower shell main body 301 is also provided with a second recessed portion with both ends open along its length direction, and two hanging beams 3015 with “L”-shaped cross-sections are arranged in the second recessed portion along its length direction. And the two hanging beams 3015 are arranged opposite to each other symmetrically.
在本实施例中,下壳主体301内设置有基板5和反光杯模组1。其中反光杯模组1采用以上所述的自锁紧反光杯模组,其具体结构此处不再赘述;基板5上设置有发光体5001,发光体5001至少包括一个发光体单元,每个发光体单元与反光杯模组上的光源孔一一对应进行配光;基板5上的每个发光体单元可为单颗LED芯片/灯珠,或几种在一起的若干LED芯片/灯珠,此处不作限制。在本实施例中,下壳主体301设置有四块基板5,凸起梁3011的两侧分别设置有两个基板5,当然基板5的设置有数目也可根据具体情况进行调整,此处不作限制。 In this embodiment, the base plate 5 and the reflective cup module 1 are disposed inside the lower housing body 301 . Among them, the reflector module 1 adopts the self-locking reflector module described above, and its specific structure will not be repeated here; the substrate 5 is provided with a luminous body 5001, and the luminous body 5001 includes at least one luminous body unit. The light source unit and the light source hole on the reflector module are matched one by one; each illuminant unit on the substrate 5 can be a single LED chip/lamp bead, or several LED chips/lamp beads together, There is no limitation here. In this embodiment, the lower shell main body 301 is provided with four substrates 5, and two substrates 5 are respectively provided on both sides of the raised beam 3011. Of course, the number of substrates 5 can also be adjusted according to specific conditions, and will not be described here. limit.
在本实施例中,基板5的一侧卡进凸起梁3011的下侧槽3013内、另一侧通过基板卡扣302实现固定安装。其中,基板卡扣302的具体结构形式如图7中所示,基板卡扣302包括连接卡扣件3022和压紧卡扣件3021,连接卡扣件3022呈阶梯圆柱结构,其上段直径小于下段直径;压紧卡扣件3021与连接卡扣件3022的上端连接,且压紧卡扣件3021可绕与连接卡扣件3022的连接处转动;基板卡扣302通过连接卡扣件3022自滑槽3014的一端滑进滑槽3014内,当基板5安装到下壳主体301内时,其一侧伸进下侧槽3013内实现固定,另一侧通过转动压紧卡扣件3021使其压在基板5上,从而实现基板5另一侧的固定;本实用新型通过凸起梁301上槽的设计,使得基板5的安装只有一侧使用到卡扣,从而简化了结构,节省了成本,且可免工具进行拆装,安装维护简便。 In this embodiment, one side of the base plate 5 is clamped into the lower groove 3013 of the protruding beam 3011 , and the other side is fixedly installed through the base plate buckle 302 . Wherein, the specific structural form of the substrate buckle 302 is shown in Figure 7, the substrate buckle 302 includes a connecting buckle 3022 and a pressing buckle 3021, the connecting buckle 3022 is a stepped cylindrical structure, and the diameter of its upper section is smaller than that of the lower section Diameter; the compression buckle 3021 is connected to the upper end of the connection buckle 3022, and the compression buckle 3021 can rotate around the joint with the connection buckle 3022; the substrate buckle 302 slides automatically through the connection buckle 3022 One end of the groove 3014 slides into the slide groove 3014. When the base plate 5 is installed in the lower shell body 301, one side of the substrate 5 is inserted into the lower side groove 3013 to realize fixing, and the other side is pressed by rotating and pressing the buckle 3021. On the base plate 5, thereby realizing the fixation of the other side of the base plate 5; the utility model uses the design of the groove on the raised beam 301, so that only one side of the base plate 5 is installed with buckles, thereby simplifying the structure and saving costs. It can be disassembled and assembled without tools, and the installation and maintenance are simple.
在本实施例中,下壳主体301内还设置有用于实现基板5上的发光体5001与电源69之间电连接的部件,主要包括小基板305、小基板固定座306、接插件308和接插件盖子307。如图10-16中所示,小基板305通过小基板固定座306安装到下壳3内,具体的可以位于下壳端盖303上并与基板5位于同一侧,小基板305与电源6实现电连接;接插件308通过接插件盖子307安装到基板5上,接插件盖子307固定安装在基板5的两端上,接插件308的一端插进接插件盖子307内,且接插件308与基板5内的发光体5001实现点连接;当基板5安装到下壳主体301内的时候,接插件308的另一端直接插在小基板305上实现电连接。本实用新型通过小基板305和接插件307的设置,小基板305相当于插座,接插件307相当于插头,从而使得发光体5001与电源之间的连接更加方便,避免传统的走线方式带来的内部结构混乱的问题,同时实现了免工具拆卸,安装维护简便。 In this embodiment, the lower housing main body 301 is also provided with components for realizing the electrical connection between the illuminant 5001 on the substrate 5 and the power supply 69, mainly including the small substrate 305, the small substrate fixing seat 306, the connector 308 and the connector. Plug-in cover 307 . As shown in Figures 10-16, the small base plate 305 is installed into the lower shell 3 through the small base plate fixing seat 306. Specifically, it can be located on the end cover 303 of the lower shell and on the same side as the base plate 5. The small base plate 305 and the power supply 6 realize Electric connection; connector 308 is installed on the substrate 5 by connector cover 307, and connector cover 307 is fixedly installed on the two ends of substrate 5, and one end of connector 308 is inserted in the connector cover 307, and connector 308 and substrate The illuminant 5001 in 5 realizes point connection; when the substrate 5 is installed in the lower case main body 301, the other end of the connector 308 is directly inserted on the small substrate 305 to realize electrical connection. The utility model adopts the setting of the small substrate 305 and the connector 307, the small substrate 305 is equivalent to a socket, and the connector 307 is equivalent to a plug, so that the connection between the luminous body 5001 and the power supply is more convenient, and the traditional wiring method is avoided. The internal structure is chaotic, and at the same time, tool-free disassembly is realized, and installation and maintenance are easy.
在本实施例中,接插件盖子307上还设置有凸起结构307,如图13中所示;该凸起结构307与反光杯模组1两端上设置的缺口1003相匹配,当弹性卡扣1002卡进凸起梁3011上的时候,反光杯模组1两端的缺口1003顺着凸起结构307下滑,从而对反光杯模组1实现进一步的固定和限位。该凸起结构307可以为一肋板型,当然也并局限于图13中所示的结构,可根据具体情况进行调整,此处不作限制。 In this embodiment, a protruding structure 307 is also provided on the connector cover 307, as shown in FIG. When the buckle 1002 snaps into the raised beam 3011, the gaps 1003 at both ends of the reflector module 1 slide down along the raised structure 307, thereby further fixing and limiting the reflector module 1. The protruding structure 307 can be a rib plate type, and of course it is not limited to the structure shown in FIG. 13 , and can be adjusted according to specific conditions, which is not limited here.
以下就下壳3上的各组件的安装过程进行详细说明: The following is a detailed description of the installation process of each component on the lower shell 3:
如图8所示,首先将基板卡扣302滑进滑槽3014内;如图9中所示,基板卡扣302安装好后将下壳端盖303安装到下壳主体301的两端上,且下壳端盖303与下壳主体301的端部之间设置有下壳密封圈,从而保证整个下壳3的密封性能;如图12中所示,将小基板305安装到下壳端盖303以及下壳主体301的第一凹陷部内;如图16中所示,将装有接插件308的基板5安装到下壳主体301内,接插件308插件小基板305内,并通过下侧槽3013和基板卡扣302固定;如图17中所示,最后再将反光杯模组1安装到凸起梁3011上。 As shown in Figure 8, first slide the base plate buckle 302 into the slide groove 3014; And the lower shell sealing ring is arranged between the lower shell end cover 303 and the end of the lower shell main body 301, thereby ensuring the sealing performance of the entire lower shell 3; as shown in Figure 12, the small substrate 305 is installed on the lower shell end cover 303 and the first recess of the lower case body 301; as shown in Figure 16, the substrate 5 with the connector 308 is installed in the lower case body 301, the connector 308 is inserted into the small substrate 305, and passes through the lower groove 3013 and the substrate buckle 302 are fixed; as shown in FIG. 17 , finally install the reflector module 1 on the raised beam 3011.
在本实施例中,参考图18-21,电源6以及防雷器等部件安装在一固定板601上,固定板601再通过免工具拆装机构7安装到下壳主体301另一侧的第二凹陷部内。具体的,免工具拆装机构7主要包括固定件701、弹片702和卡扣703;固定件701的截面两端具有多次弯折的第一凹口,且第一凹口与挂梁3015相匹配,固定件701上的第一凹口可以自挂梁3015的一端滑进并设置到挂梁3015上;弹片702的一端与固定件701固定连接,且弹片702与固定件701之间存在一定的间隙,固定板601的两端可直接插件该间隙内;弹片702的中间位置弯折形成一朝向固定件701的凸起7021,当固定板601的两端插进弹片702与固定件701之间时,可实现固定板601的卡紧,凸起7021起到辅助固定固定板601的作用。弹片702的另一端上设置有一凹槽,凹槽可呈“U”型,凹槽上端两侧均设置有通孔,卡扣703与弹片702的连接端通过一轴转动连接到通孔内,且卡扣703可绕轴转动。 In this embodiment, with reference to Figures 18-21, components such as the power supply 6 and the lightning protector are installed on a fixed plate 601, and the fixed plate 601 is then installed on the second side of the lower case main body 301 through the tool-free disassembly mechanism 7. 2. Inside the concave part. Specifically, the tool-free dismounting mechanism 7 mainly includes a fixing part 701, a shrapnel 702 and a buckle 703; the two ends of the cross section of the fixing part 701 have a first notch bent multiple times, and the first notch is in phase with the hanging beam 3015. Matching, the first notch on the fixing piece 701 can slide in from one end of the hanging beam 3015 and be set on the hanging beam 3015; one end of the elastic piece 702 is fixedly connected with the fixing piece 701, and there is a certain gap between the elastic piece 702 and the fixing piece 701. The two ends of the fixing plate 601 can be directly inserted into the gap; the middle position of the elastic piece 702 is bent to form a protrusion 7021 facing the fixing piece 701, when the two ends of the fixing plate 601 are inserted between the elastic piece 702 and the fixing piece 701 In time, the clamping of the fixing plate 601 can be realized, and the protrusion 7021 plays the role of assisting in fixing the fixing plate 601. The other end of the shrapnel 702 is provided with a groove, the groove can be in a "U" shape, and both sides of the upper end of the groove are provided with through holes, and the connecting end of the buckle 703 and the shrapnel 702 is connected to the through hole through a shaft rotation. And the buckle 703 can rotate around the axis.
卡扣703与弹片702的连接端位于凹槽内,卡扣703与弹片702的连接端由圆弧部分7031和直角部分7032共同组成,圆弧部分7031与直角部分7032的过渡处设有凹面7033;卡扣703与弹片702的连接端上与圆弧部分7031相对的一侧上还设置有一凸出部分7034,凸出部分7034用于限制卡扣703绕轴的旋转范围;其中,轴穿设在卡扣703上的位置靠近圆弧部分7031一侧。 The connecting end of the buckle 703 and the elastic piece 702 is located in the groove, the connecting end of the buckle 703 and the elastic piece 702 is composed of a circular arc part 7031 and a right angle part 7032, and a concave surface 7033 is provided at the transition between the arc part 7031 and the right angle part 7032 There is also a protruding part 7034 on the side opposite to the arc part 7031 on the connecting end of the buckle 703 and the elastic piece 702, and the protruding part 7034 is used to limit the rotation range of the buckle 703 around the shaft; wherein, the shaft passes through The position on the buckle 703 is close to the side of the arc portion 7031 .
在固定板601未插进固定件701与弹片702之间时,将卡扣703旋转呈竖直方向,如图19中所示,此时圆弧部分7031位于弹片702与固定件701上端开口处,此处保证圆弧部分7031未封住弹片702与固定件701上端的开口,从而便于固定板601的两端插进,此时免工具拆装机构7处于解锁状态。 When the fixing plate 601 is not inserted between the fixing piece 701 and the elastic piece 702, the buckle 703 is rotated in a vertical direction, as shown in FIG. Here, it is ensured that the arc portion 7031 does not seal the opening of the upper end of the elastic piece 702 and the fixing member 701, so as to facilitate insertion of both ends of the fixing plate 601. At this time, the tool-free disassembly mechanism 7 is in an unlocked state.
如图20-21中所示,当固定板601插进后,转动卡扣703转动,卡扣703将弹片702向远离固定件701的一侧推,直至凹面7033压在固定板601的顶部卡扣703停止转动,在弹片702弹力的作用下卡扣703被固定,保证了在不施加外力的情况下,卡扣703不会转动;此时,圆弧部分7031和直角部分7032之间的凹面7033封住弹片702与固定件701上端的开口,从而实现对固定板601的锁紧,免工具拆装机构7处于锁定状态;在转动卡扣703的过程中,当凹面7033压在固定板601的顶部同时,凸出部分7034也旋转至与弹片702的外侧面相贴,从而防止了卡扣703旋转过度。 As shown in Figure 20-21, when the fixing plate 601 is inserted, the rotating buckle 703 rotates, and the buckle 703 pushes the shrapnel 702 to the side away from the fixing piece 701 until the concave surface 7033 is pressed against the top of the fixing plate 601 The buckle 703 stops rotating, and the buckle 703 is fixed under the elastic force of the shrapnel 702, which ensures that the buckle 703 will not rotate without applying external force; at this time, the concave surface between the arc portion 7031 and the right-angle portion 7032 7033 seals the opening of the elastic piece 702 and the upper end of the fixing piece 701, thereby realizing the locking of the fixing plate 601, and the tool-free disassembly mechanism 7 is in a locked state; At the same time, the protruding part 7034 is also rotated to be in contact with the outer surface of the elastic piece 702, thereby preventing the buckle 703 from over-rotating.
本实用新型提供的免工具拆装机构7,结构简单,能够实现免工具安装和拆卸,便于电源、防雷器等部件的更换,安装维护简便。 The tool-free assembly and disassembly mechanism 7 provided by the utility model has a simple structure, can realize tool-free installation and disassembly, facilitates the replacement of components such as power supplies and lightning protectors, and is easy to install and maintain.
在本实施例中,该照明灯具还设置有整灯安装支架4,照明灯具通过整灯安装支架4安装到目标位置处,如图4中所示。具体的,该整灯安装支架4包括有左右安装架402、安装板403以及安装板基座404;如图22中所示,左右安装架402呈“L”型,两个左右安装架402对称安装到安装板403的两端上,形成一“U”型结构,该“U”型结构两端的左右安装架402分别通过连接支架401连接到挂梁3015上;连接支架401的上端设置有与挂梁3015相匹配的第二凹口,连接支架401的上端可自挂梁3015的一端滑进第二凹陷部内并挂设在挂梁3015上;其中连接支架401与左右安装架402之间转动连接,且连接支架401上与左右安装架402的连接处设置有角度标识,用于整灯安装过程中便于识别安装角度。安装板基座404设置在安装板403背对下壳主体301的一侧面上,照明灯具则通过安装板基座404安装到目标位置处。 In this embodiment, the lighting fixture is also provided with a whole lamp installation bracket 4 , and the lighting fixture is installed to a target position through the whole lamp installation bracket 4 , as shown in FIG. 4 . Specifically, the whole lamp installation bracket 4 includes a left and right installation frame 402, a mounting plate 403 and a mounting plate base 404; as shown in FIG. Installed on the two ends of the mounting plate 403 to form a "U" structure, the left and right mounting frames 402 at the two ends of the "U" structure are respectively connected to the hanging beam 3015 through the connecting bracket 401; the upper end of the connecting bracket 401 is provided with a The second notch that the hanging beam 3015 matches, the upper end of the connecting bracket 401 can slide into the second recess from one end of the hanging beam 3015 and hang on the hanging beam 3015; wherein the connecting bracket 401 rotates with the left and right mounting brackets 402 connection, and the connection between the connecting bracket 401 and the left and right mounting brackets 402 is provided with an angle mark, which is used to identify the installation angle during the installation process of the whole lamp. The mounting plate base 404 is disposed on the side of the mounting plate 403 facing away from the lower housing body 301 , and the lighting fixture is installed to a target position through the mounting plate base 404 .
以下就电源、整灯安装支架的安装过程进行详细说明: The following is a detailed description of the installation process of the power supply and the whole lamp installation bracket:
首先将免工具拆装机构7从挂梁3015的两侧滑进下壳主体301的第二凹陷部内,并挂设在挂梁3015上;将电源6以及防雷器固定安装在固定板601上;将装配好电源6及防雷器的固定板601插进免工具拆装机构7内;将连接支架401自挂梁3015的两侧滑进下壳主体301的第二凹陷部内,并挂设在挂梁3015上;最后,再将组装好的整灯安装支架4与连接支架401连接。 First, slide the tool-free disassembly mechanism 7 from both sides of the hanging beam 3015 into the second recess of the lower shell body 301, and hang it on the hanging beam 3015; fix the power supply 6 and the lightning protection device on the fixing plate 601 ; Insert the fixed plate 601 of the power supply 6 and the lightning protector into the tool-free disassembly mechanism 7; slide the connecting bracket 401 from both sides of the hanging beam 3015 into the second depression of the lower shell main body 301, and hang it on the hanging beam 3015; finally, connect the assembled whole lamp installation bracket 4 with the connecting bracket 401.
综上所述,本实用新型提供了一种自锁紧反光杯模组,由若干个反光杯组成一整体,反光杯模组的一侧轴线上设置有两排朝向相对的弹性卡扣,安装面上设置有与弹性卡扣相匹配的凸起梁,反光杯模组通过弹性卡扣直接安装到凸起梁上,实现与安装面的紧固连接;反光杯模组的两端上还设置有缺口,安装面上设置有与缺口相匹配的凸起结构,凸起结构伸进缺口内;该自锁紧反光杯模组结构简单、安装便捷,且可实现免工具维护。本实用新型还提供了一种照明灯具,包括灯壳、电源和发光装置,发光装置部分包括带有发光体的基板以及如上所述的自锁紧反光杯模组;该照明灯内部各组件间能够实现免工具拆卸,同时大大减少连接件的使用,在便于安装的同时,还减少了成本。 In summary, the utility model provides a self-locking reflective cup module, which is composed of several reflective cups as a whole. Two rows of elastic buckles facing opposite are arranged on one side axis of the reflective cup module. There is a raised beam matching the elastic buckle on the surface, and the reflector module is directly installed on the raised beam through the elastic buckle to realize the fast connection with the installation surface; There is a gap, and the mounting surface is provided with a protruding structure matching the notch, and the protruding structure protrudes into the notch; the self-locking reflector module has a simple structure, convenient installation, and tool-free maintenance. The utility model also provides a lighting fixture, which includes a lamp housing, a power supply and a light emitting device. The light emitting device part includes a substrate with a light emitting body and the above-mentioned self-locking reflective cup module; Tool-free disassembly can be achieved, while the use of connecting parts is greatly reduced, and the cost is reduced while being easy to install.
本技术领域的技术人员应理解,本实用新型可以以许多其他具体形式实现而不脱离本实用新型的精神或范围。尽管已描述了本实用新型的实施例,应理解本实用新型不应限制为这些实施例,本技术领域的技术人员可如所附权利要求书界定的本实用新型精神和范围之内作出变化和修改。 Those skilled in the art should understand that the utility model can be implemented in many other specific forms without departing from the spirit or scope of the utility model. Although the embodiments of the present invention have been described, it should be understood that the present invention should not be limited to these embodiments, and those skilled in the art can make changes and changes within the spirit and scope of the present invention as defined by the appended claims. Revise.
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