CN204089515U - Burst processing equipment of stator - Google Patents
Burst processing equipment of stator Download PDFInfo
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- CN204089515U CN204089515U CN201420503977.0U CN201420503977U CN204089515U CN 204089515 U CN204089515 U CN 204089515U CN 201420503977 U CN201420503977 U CN 201420503977U CN 204089515 U CN204089515 U CN 204089515U
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- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 238000003466 welding Methods 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 39
- 238000010417 needlework Methods 0.000 claims description 63
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 58
- 230000000694 effects Effects 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 238000003032 molecular docking Methods 0.000 claims description 2
- 238000010923 batch production Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000012512 characterization method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
This application discloses a kind of burst processing equipment of stator, it comprise frame is arranged feeding mechanism, assembling mechanism, contact pin mechanism, welding mechanism, discharging mechanism, and processed product is transported to different station and makes said mechanism carry out respectively processing the conveyer finally obtaining burst stator finished product.Like this, fully achieve the fully mechanical processing being obtained burst stator finished product by raw material, saved a large amount of manpower, significantly improve operating efficiency, be conducive to batch production.
Description
Technical field
The application relates to motor component field, particularly relates to a kind of burst processing equipment of stator.
Background technology
Stator is actionless part on motor, generally by stator core, stator winding and support three part form, its Main Function be produce rotating magnetic field.And stator core generally can be integral type or split blade type design.Burst stator is generally assembled by iron core, insulating property (properties) skeleton and wire winding needle.Mutually combined by skeleton between burst stator, form overall stator core.
Burst stator when processing and fabricating first by Skeleton assembly on iron core, then wire winding needle to be plugged on skeleton.And current existing burst processing method of stator adopts manual type to complete said process, thus consume a large amount of manpower when burst stator processing, and manual type operating efficiency is low, is unfavorable for batch production.
Summary of the invention
The application is intended to one of solve the problems of the technologies described above at least to a certain extent.
The application provides a kind of burst processing equipment of stator, comprising:
Frame;
Be positioned at the pan feeding station place of described frame, for sending into the feeding mechanism of burst stator core;
Be positioned at the assembling station place of described frame, for burst stator skeleton being assembled into the assembling mechanism described iron core being formed elementary stator;
Be positioned at the contact pin station place of described frame, for wire winding needle being plugged into the contact pin mechanism described elementary stator being formed secondary stator;
Be positioned at the welding post place of described frame, for carrying out the welding mechanism that described frame welding process obtains finished product to described secondary stator;
Be positioned at the discharging mechanism at the discharging station place of described frame; And,
For described iron core is transported to described assembling station from described pan feeding station, described elementary stator is transported to described contact pin station from described assembling station, described secondary stator is transported to described welding post from described contact pin station, and described finished product is transported to the conveyer of described discharging station from described welding post.
Further, described conveyer is shifting fork mechanism or manipulator, and when described conveyer is shifting fork mechanism, described shifting fork mechanism comprises:
YZ bidirectional displacement platform; And,
Be arranged on described YZ bidirectional displacement platform and can move along Y-direction and Z-direction, and be provided with the pan feeding chamber obtaining described iron core, the assembling chamber of described elementary stator is formed for described iron core, the pin cavity of described secondary stator is formed for described elementary stator, the shift fork in the welding chamber of described finished product and the discharging chamber for described finished product discharging is formed for described secondary stator, described pan feeding chamber, described assembling chamber, described pin cavity, described welding chamber and described discharging chamber are arranged in order on the Y-direction stroke of described shift fork, distance between described pan feeding chamber and described assembling chamber is the distance between described pan feeding station to described assembling station, distance between described assembling chamber and described pin cavity is the distance between described assembling station to described contact pin station, described pin cavity and described distance of welding between chamber are the distance between described contact pin station to described welding post, distance between described welding chamber and described discharging chamber is the distance between described welding post to described discharging station.
Further, described YZ bidirectional displacement platform comprises:
Shift fork seat;
Be arranged at the riser guide on described shift fork seat;
Be movably set in the Z-direction displacement platform on described riser guide;
To be arranged on described shift fork seat and lift cylinder for driving described Z-direction displacement platform to move along Z-direction;
Be arranged at the translating rails on described Z-direction displacement platform;
Be movably set in the translator slider on described translating rails; And,
To be arranged on described Z-direction displacement platform and flat-removing air cyclinder for driving described translator slider to move along Y-direction,
Described translator slider and described shift fork fix.
Further, described assembling mechanism comprises:
Skeleton feed bin;
Limiting plate drives cylinder;
Be arranged at the discharge outlet of described skeleton feed bin, drive the limiting plate of air cylinder driven activity by described limiting plate;
Cross locating piece drives cylinder;
Drive air cylinder driven activity by described cross locating piece and be oppositely arranged the cross locating piece assembly of the skeleton die cavity forming accommodating described skeleton with described limiting plate, iron core described in the iron core binding cavity screens by a distending is carried out in the iron core joint portion that described cross locating piece assembly struts described skeleton;
Fork bin drives cylinder; And,
Drive air cylinder driven by described fork bin and be movably set in described skeleton die cavity and sentence the fork bin described skeleton being sent to described assembling station and docking with described iron core.
Further, described cross locating piece assembly comprises:
Cross locating piece; And,
Fix with described cross locating piece and slide and be arranged at and the sliding connection block on a holder of described frame,
Described cross locating piece comprises:
What connect position with described skeleton struts portion; And,
With the described locating piece main body strutting portion's unitary design,
The described size strutting portion reduces from described locating piece main body gradually to its free end, and is positioned at described locating piece main body side size slightly larger than the size of described iron core binding cavity under non-distending state.
Further, described fork bin drives cylinder to comprise:
First promotes cylinder;
Air cylinder driven activity is promoted to realize the cylinder platform of described skeleton and described iron core first time butt junction location by described first; And,
Be arranged on described cylinder platform with drive the further activity of described fork bin to realize described skeleton to combine with described iron core assemble second promote cylinder.
Further, described contact pin mechanism comprises:
Material loading cylinder;
By the activity of described material loading air cylinder driven described wire winding needle to be plugged into the Plug pin patch bay on described elementary stator;
Be set in turn in the aligning wheel assembly for stretching needlework described Plug pin patch bay from described material loading cylinder to described contact pin station direction, the needlework after stretching for described aligning wheel assembly are carried out the rear wire clipping component of clamp, are used for being formed described needlework execution thread cutting action the tangent line assembly of described wire winding needle, and, to be movably set on described Plug pin patch bay and with wire clipping component before described needlework are transported to described tangent line assembly from described rear wire clipping component between described rear wire clipping component and described tangent line assembly.
Further, described rear wire clipping component comprises:
Being arranged on described Plug pin patch bay and offering the rear tension seat in rear cable-through hole and rear compression activity chamber, described rear compression activity chamber is communicated with described rear cable-through hole;
Be arranged at the rear clamp cylinder on described rear tension seat;
Movable with the rear compact heap compressing or discharge described needlework to compress in the rear in movable chamber by described rear clamp air cylinder driven.
Further, described tangent line assembly comprises:
Cutter driving part;
Be provided with the Cutter apron in Cutter apron needlework hole;
Be movably set on described Cutter apron, be provided with the cutting knife needlework hole corresponding with described Cutter apron needlework hole, and by described cutter driving part driving activity with the cutting knife making described Cutter apron needlework hole and described cutting knife needlework hole misplace to cut off described needlework.
Further, described front wire clipping component comprises:
Line sending cylinder;
By described line sending air cylinder driven and slide be arranged on described Plug pin patch bay with by described needlework from described rear wire clipping component be transported to described tangent line assembly and tension seat before being provided with front cable-through hole and front clamp activity chamber;
Be arranged at the front clamp cylinder on described front tension seat;
By described front clamp air cylinder driven with movable to compress or compact heap before discharging described needlework in described front clamp activity chamber.
The beneficial effect of the application is:
By providing a kind of burst processing equipment of stator, it comprise frame is arranged feeding mechanism, assembling mechanism, contact pin mechanism, welding mechanism, discharging mechanism, and processed product is transported to different station and makes said mechanism carry out respectively processing the conveyer finally obtaining burst stator finished product.Like this, fully achieve the fully mechanical processing being obtained burst stator finished product by raw material, saved a large amount of manpower, significantly improve operating efficiency, be conducive to batch production.
Accompanying drawing explanation
Fig. 1 is the perspective view of the burst processing equipment of stator of the embodiment of the present application one.
Fig. 2 is the rearview of the burst processing equipment of stator of the embodiment of the present application one.
Fig. 3 is the vertical view of the burst processing equipment of stator of the embodiment of the present application one.
Fig. 4 is the first perspective view of shifting fork mechanism in the embodiment of the present application one.
Fig. 5 is the second perspective view of shifting fork mechanism in the embodiment of the present application one.
Fig. 6 is the front view of shifting fork mechanism in the embodiment of the present application one.
Fig. 7 is the first perspective view of the part-structure of assembling mechanism in the embodiment of the present application one.
Fig. 8 is the second perspective view of the part-structure of assembling mechanism in the embodiment of the present application one.
Fig. 9 is the perspective view of another part structure of assembling mechanism in the embodiment of the present application one.
Figure 10 is the perspective view of cross locating piece in the embodiment of the present application one.
Figure 11 is the perspective view of sliding connection block in the embodiment of the present application one.
Figure 12 is the first perspective view of holder in the embodiment of the present application one.
Figure 13 is the second perspective view of holder in the embodiment of the present application one.
Figure 14 is the perspective view of contact pin mechanism in the embodiment of the present application one.
Figure 15 is the side structure schematic diagram of contact pin mechanism in the embodiment of the present application one.
Figure 16 is the perspective view of rear wire clipping component in the embodiment of the present application one.
Figure 17 is the front view of rear wire clipping component in the embodiment of the present application one.
Figure 18 is that the rear wire clipping component of Figure 17 is along AA line cutaway view.
Figure 19 is the first perspective view of tangent line assembly in the embodiment of the present application one.
Figure 20 is the second perspective view of tangent line assembly in the embodiment of the present application one.
Figure 21 is the front view of tangent line assembly in the embodiment of the present application one.
Figure 22 is that the tangent line assembly of Figure 21 is along AA line cutaway view.
Figure 23 is the perspective view of front wire clipping component in the embodiment of the present application one.
Figure 24 is the front view of front wire clipping component in the embodiment of the present application one.
Embodiment
Be described below in detail the embodiment of the application, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the application, and the restriction to the application can not be interpreted as.
In the description of the application, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the application and simplified characterization for convenience of description, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore the restriction to the application can not be interpreted as.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.Thus, be limited with " first ", the feature of " second " can express or impliedly comprise one or more these features.In the description of the application, the implication of " multiple " is two or more, unless otherwise expressly limited specifically.
In this application, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, above-mentioned term concrete meaning in this application can be understood as the case may be.
In this application, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can comprise the first and second features and directly contact, also can comprise the first and second features and not be directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " comprise fisrt feature directly over second feature and oblique upper, or only represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " below " and " below " comprise fisrt feature immediately below second feature and tiltedly below, or only represent that fisrt feature level height is less than second feature.
By reference to the accompanying drawings the application is described in further detail below by embodiment.
Embodiment one:
Present embodiments provide a kind of burst processing equipment of stator, its mainly can complete the raw materials such as iron core, skeleton, needlework are carried out process, the operation such as assembling, finally obtain burst stator finished product.
As Figure 1-3, above-mentioned burst processing equipment of stator mainly comprises:
Frame 1;
Be positioned at the pan feeding station place of frame 1, for sending into the feeding mechanism 2 of burst stator core;
Be positioned at the assembling station place of frame 1, for burst stator skeleton being assembled into the assembling mechanism 3 iron core being formed elementary stator;
Be positioned at the contact pin station place of frame 1, for wire winding needle being plugged into the contact pin mechanism 4 elementary stator being formed secondary stator;
Be positioned at the welding post place of frame 1, for carrying out the welding mechanism 5 that frame welding process obtains finished product to secondary stator;
Be positioned at the discharging mechanism 7 at the discharging station place of frame 1; And,
For iron core is transported to assembling station from pan feeding station, elementary stator is transported to contact pin station from assembling station, secondary stator is transported to welding post from contact pin station, and finished product is transported to the conveyer 6 of discharging station from welding post.
Above-mentioned burst processing equipment of stator is owing to having carried out Mechanism Combination design, it comprise frame is arranged feeding mechanism, assembling mechanism, contact pin mechanism, welding mechanism, discharging mechanism, and processed product is transported to different station and makes said mechanism carry out respectively processing the conveyer finally obtaining burst stator finished product.Like this, fully achieve the fully mechanical processing being obtained burst stator finished product by raw material, saved a large amount of manpower, significantly improve operating efficiency, be conducive to batch production.
Below each mechanism in equipment is described in detail.
(1) conveyer 6:
Conveyer 6 mainly completes and is transported between different station by processed product, to realize processing process at different station accordingly by different mechanisms.
In the present embodiment, conveyer 6 is shifting fork mechanism, and as Figure 4-Figure 6, shifting fork mechanism comprises:
YZ bidirectional displacement platform 61; And,
Be arranged on YZ bidirectional displacement platform 61 and can move along Y-direction and Z-direction, and be provided with the pan feeding chamber 621 obtaining iron core, the assembling chamber 622 of elementary stator is formed for iron core, the pin cavity 623 of secondary stator is formed for elementary stator, the shift fork 62 in the welding chamber 624 of finished product and the discharging chamber 625 for finished product discharging is formed for secondary stator, pan feeding chamber 621, assembling chamber 622, pin cavity 623, welding chamber 624 and discharging chamber 625 are arranged in order on the Y-direction stroke of shift fork 62, distance between pan feeding chamber 621 and assembling chamber 622 is that pan feeding station is to the distance of assembling between station, distance between assembling chamber 622 and pin cavity 623 is assemble the distance between station to contact pin station, pin cavity 623 and the distance of welding between chamber 624 are the distance between contact pin station to welding post, distance between welding chamber 624 and discharging chamber 625 is the distance that welding post arrives between discharging station.
And YZ bidirectional displacement platform 61 comprises:
Shift fork seat 611;
Be arranged at the riser guide 612 on shift fork seat 611;
Be movably set in the Z-direction displacement platform 613 on riser guide 612;
To be arranged on shift fork seat 611 and lift cylinder 614 for driving Z-direction displacement platform 613 to move along Z-direction (being vertical direction in the present embodiment);
Be arranged at the translating rails 615 on Z-direction displacement platform 613;
Be movably set in the translator slider 616 on translating rails 615; And,
To be arranged on Z-direction displacement platform 613 and flat-removing air cyclinder 617 for driving translator slider 616 to move along Y-direction (being horizontal direction in the present embodiment),
Translator slider 616 and shift fork 62 fix.
The operation principle of above-mentioned shifting fork mechanism is roughly as following:
In an initial condition, lift cylinder and flat-removing air cyclinder are all retracted, shift fork is positioned at mechanism upper left side, during action, flat-removing air cyclinder is released, lift cylinder is failure to actuate, shift fork is positioned at mechanism upper right side, then lift cylinder is released, flat-removing air cyclinder is failure to actuate, shift fork drops to mechanism lower right, shift fork die cavity blocks processed product and (represents iron core, elementary stator, secondary stator or finished product), processed product is located, then flat-removing air cyclinder is regained, lift cylinder is failure to actuate, shift fork moves to mechanism lower left left, a station is moved to the left by processed product, lift cylinder is retracted, flat-removing air cyclinder is failure to actuate, initial condition got back to by shift fork, so move in circles, complete the movement of processed product between different station, when processed product moves to a certain station, then carry out corresponding operation process towards processed products by corresponding mechanism.
Like this, owing to devising above-mentioned shifting fork mechanism for processed product in burst stator processing process, shift fork has multiple with station respective chamber, thus shift fork achieves the movement towards processed products between different station in Y-direction and Z-direction motion process, and structure is simply ingenious.
(2) feeding mechanism 2:
Feeding mechanism 2 mainly completes the pan feeding chamber 621 iron core being transported to pan feeding station from core vibration dish.
In the present embodiment, as shown in Figure 1, feeding mechanism 2 comprises: directly shake 21 and pneumatic feed assembly etc., and certain feeding mechanism can also be made up of other forms of pan feeding functional part, is not limited only to form mentioned by the present embodiment.
(3) assembling mechanism 3:
Assembling mechanism 3 mainly completes the operation by insulating property (properties) Skeleton assembly to iron core being formed elementary stator.
In the present embodiment, as Figure 7-9, assembling mechanism 3 comprises:
The skeleton feed bin 31 of skeleton is received from skeletal vibration dish;
Limiting plate drives cylinder 32;
Be arranged at the discharge outlet of skeleton feed bin 31, drive the limiting plate 33 of cylinder 32 driving activity by limiting plate;
Cross locating piece drives cylinder 34;
Drive cylinder 34 driving activity be oppositely arranged the cross locating piece assembly 35 of the skeleton die cavity forming accommodating skeleton with limiting plate 33 by cross locating piece, the iron core binding cavity screens iron core by a distending is carried out in the iron core joint portion that cross locating piece assembly 35 struts skeleton;
Fork bin drives cylinder 36; And,
Drive cylinder 36 to drive by fork bin and be movably set in skeleton die cavity and sentence the fork bin 37 being sent to by skeleton and assembling station and dock with iron core.
Wherein, cross locating piece assembly 35 comprises:
Cross locating piece 351 as shown in Figure 10; And,
Fix with cross locating piece 351 and slide and be arranged at and the sliding connection block 352 on a holder 11 of frame 1, sliding connection block 352 as shown in figure 11, holder 11 as illustrated by figs. 12-13,
Cross locating piece 351 comprises:
To connect the portion that struts 3511 of position with skeleton; And,
With the locating piece main body 3512 strutting portion's unitary design,
The size strutting portion 3511 reduces from locating piece main body 3512 gradually to its free end, and is positioned at locating piece main body 3512 side size slightly larger than the size of iron core binding cavity under non-distending state.
Fork bin drives cylinder 36 to comprise:
First promotes cylinder 361;
Cylinder 361 driving activity is promoted to realize the cylinder platform 362 of skeleton and iron core first time butt junction location by first; And,
Be arranged on cylinder platform 362 with drive fork bin 33 further activity to realize skeleton to combine with iron core assemble second promote cylinder 363.
The operation principle of above-mentioned assembling mechanism is roughly as following:
In an initial condition, limiting plate drives cylinder, cross locating piece to drive cylinder and fork bin to drive cylinder to be retracted mode, during action, limiting plate drives cylinder to promote to decline at limiting plate, coordinate with cross locating piece assembly and form skeleton die cavity, skeleton then to combine with iron core via this die cavity and assembles.Fork bin is movable under promoting cylinder promotion first, iron core and skeleton are aligned, the cross locating piece iron core binding cavity screens iron core that drives the iron core joint portion rising to strut skeleton under air cylinder driven to come by a distending at cross locating piece subsequently, then, limiting plate drives cylinder and cross locating piece to drive cylinders retract, now, skeleton is still maintained by iron core binding cavity and aims at and screens iron core, then, second promotion air cylinder driven fork bin is movable further, skeleton being pushed iron core makes it in conjunction with assembling, so move in circles, complete the assembling procedure process between skeleton and iron core.
In addition, iron core one or both ends all realize the assembling of one or both ends skeleton and iron core by above-mentioned assembling mechanism.
Like this, assembling mechanism not only completes the assembling between skeleton and iron core, and, the first time contraposition between iron core and skeleton is achieved by the first promotion air cylinder driven fork bin, skeleton corresponding site is strutted by cross locating piece assembly, achieve the second time contraposition between skeleton and iron core, ensure that the assembly precision of iron core and skeleton, avoiding between iron core and skeleton can not exactitude position and the problem causing skeleton to encounter iron core and damage.
(4) contact pin mechanism 4:
Contact pin mechanism 4 mainly completes needlework to cut off and forms wire winding needle, and realizes the operation that wire winding needle assembles mutually with skeleton.
In the present embodiment, as shown in figs. 14-15, contact pin mechanism 4 comprises:
Material loading cylinder 41;
By material loading cylinder 41 driving activity wire winding needle to be plugged into the Plug pin patch bay 42 on elementary stator;
Be set in turn in the aligning wheel assembly 43 for stretching needlework Plug pin patch bay 42 from material loading cylinder 41 to contact pin station direction, the needlework after stretching for aligning wheel assembly 43 are carried out the rear wire clipping component 44 of clamp, are used for performing needlework the tangent line assembly 45 of thread cutting action formation wire winding needle, and, to be movably set on Plug pin patch bay 42 and with wire clipping component 46 before needlework are transported to tangent line assembly 45 from rear wire clipping component 44 between rear wire clipping component 44 and tangent line assembly 45.
Particularly, as shown in figs. 16-18, rear wire clipping component 44 comprises:
Being arranged on Plug pin patch bay 42 and offering the rear tension seat 441 in rear cable-through hole 4411 and rear compression activity chamber 4412, rear compression activity chamber 4412 is communicated with rear cable-through hole 4411;
Be arranged at the rear clamp cylinder 442 on rear tension seat 441;
Drive by rear clamp cylinder 442 with movable with the rear compact heap 443 compressing or discharge needlework in rear compression activity chamber 4412.
In addition, rear tension seat 441 can by rear clamp air cylinder board 4413, rear clamp fixed body 4414 and rear clamp base 4415 combine from top to down, rear clamp air cylinder board 4413, rear clamp fixed body 4414, be connected and fixed with screw between rear clamp base 4415 and rear clamp cylinder 442, in rear clamp fixed body 4414, chute is set, rear compact heap 443 can slide up and down and compress or release needlework under rear clamp cylinder 442 drives in this chute, rear clamp fixed body 4414 is arranged rear compression activity chamber 4412, position relative with rear clamp fixed body 4414 on rear clamp base 4415 arranges rear cable-through hole 4411, in addition, rear clamp base 4415 is also installed for aftermentioned line sending cylinder 461.
As shown in figures 19-22, tangent line assembly 45 comprises:
Cutter driving part 451;
Be provided with the Cutter apron 452 in Cutter apron needlework hole 4521;
Be movably set on Cutter apron 452, be provided with the cutting knife needlework hole 4531 corresponding with Cutter apron needlework hole 4521, and by cutter driving part 451 driving activity with the cutting knife 453 making Cutter apron needlework hole 4521 and cutting knife needlework hole 4531 misplace to cut off needlework.
In addition, cutter driving part 451 can be made up of cutter driving cylinder 4511, lever 4512 etc., cutter driving cylinder 4511 is fixed on Plug pin patch bay 42, lever 4512 is fixed on Plug pin patch bay 42 by a fulcrum 421 is rotary, and cutting knife 453 specifically can comprise combined bearing 4532, cutting knife connecting plate 4533 and cutter body 4534, cutter body 4534 is arranged cutting knife needlework hole 4531.Cutter apron 452 specifically can comprise combined cutting knife upper cover plate 4522, cutting knife pedestal 4523 and cutting knife front shroud 4524.
As shown in figs. 23-24, front wire clipping component 46 comprises:
Line sending cylinder 461;
Drive by line sending cylinder 461 and slide be arranged on Plug pin patch bay 42 with by needlework from rear wire clipping component 44 be transported to tangent line assembly 45 and tension seat 462 before being provided with front cable-through hole 4621 and front clamp activity chamber 4622;
Be arranged at the front clamp cylinder 463 on front tension seat 462;
Drive by front clamp cylinder 463 with movable to compress or compact heap 464 before release needlework in front clamp activity chamber 4622.
In addition, front tension seat 462 can comprise combined upper plate 4623, guide pillar 4624 and lower shoe 4625, front compact heap 464 comprises combined upper compact heap 4641 and movable floor 4642, and movable floor 4642 is located on guide pillar 4624 by linear bearing 4643 slip cap.Lower shoe 4625 is arranged lower compact heap 46251 and form front cable-through hole 4621 to coordinate upper compact heap 4641.
The operation principle of above-mentioned contact pin mechanism is roughly as following:
In an initial condition, material loading cylinders retract, line sending cylinders retract, rear clamp cylinder stretches out compression needlework, front clamp cylinders retract release needlework, cutter driving cylinder stretches out and cutting knife needlework hole is aimed at Cutter apron needlework hole be communicated with, needlework to enter and stretching from aligning wheel assembly rear, through after wire clipping component, front wire clipping component, cutting knife needlework hole, Cutter apron needlework hole is drawn forward, during action, front clamp cylinder stretches out compression needlework, rear clamp cylinders retract, unclamp needlework, material loading cylinder stretches out and the mechanism on Plug pin patch bay (is comprised aligning wheel assembly, front wire clipping component, rear wire clipping component, tangent line assembly etc.) entirety releases forward, then, line sending cylinder stretches out, before promoting, wire clipping component forward, by the needlework that clamped by front wire clipping component via cutting knife needlework hole, Cutter apron needlework hole is sent forward, needlework insert elementary stator, then, the action of cutter driving cylinder, make cutting knife moves by lever pushing, cutting knife needlework hole and Cutter apron needlework hole are misplaced, cut short needlework with this and form the wire winding needle be plugged on skeleton, reset to initial condition subsequently, so move in circles, complete the contact pin operation process in wire winding needle insertion skeleton.
(5) welding mechanism 5:
Welding mechanism 5 mainly completes the ultrasonic bonding between iron core and skeleton, makes it closely cooperate to be unlikely to get loose.
In the present embodiment, welding mechanism 5 can be ultrasonic brazing unit, and certain welding mechanism can also be made up of other forms of welding functional part, is not limited only to form mentioned by the present embodiment.
(6) discharging mechanism 7:
Discharging mechanism 7 mainly completes burst stator finished product from the discharging of discharging station.
In the present embodiment, discharging mechanism can be product chute with direct discharging, and certain discharging mechanism can also be made up of other forms of discharging functions parts, as pneumatic discharging mechanism, is not limited only to form mentioned by the present embodiment.
Embodiment two:
The present embodiment and above-described embodiment are distinguished and are mainly: conveyer is manipulator.Manipulator is comparatively more complicated in shifting fork mechanism structure, but operating accuracy is higher.
Embodiment three:
The present embodiment is distinguished with above-described embodiment and is mainly: in the present embodiment front clamp assembly to needlework implement clamping part structure can with above-described embodiment one or two in after clamp assembly to implement clamping part structure to needlework identical.
Embodiment four:
The present embodiment is distinguished with above-described embodiment and is mainly: after in the present embodiment, clamp assembly implements to needlework that clamping part structure can to implement clamping part structure to needlework identical with front clamp assembly in above-described embodiment one or two.
Need the following points illustrated:
1, processed product retain in the cavitys such as pan feeding chamber and processed process time, it must be fixed by certain fixed structure, realize add not rocking of man-hour, ensure machining accuracy.
2, the work of the parts such as above-mentioned cylinder, be by controller (as PLC or other types controller) realization of designing program, this is also appreciated that in the art and realizes.
3, for a processed product, elementary stator, secondary stator, finished product is become successively after iron core pan feeding, the operation of last discharging sequentially completes, and for different processed products, its treatment process can be parallel in time, like this, just make burst stator processing efficiency be largely increased, in a disguised form saved production cost.
In the description of this specification, at least one embodiment that specific features, structure, material or feature that the description of reference term " execution mode ", " some execution modes ", " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained in the application or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Above content is the further description done the application in conjunction with concrete execution mode, can not assert that the concrete enforcement of the application is confined to these explanations.For the application person of an ordinary skill in the technical field, under the prerequisite not departing from the application's design, some simple deduction or replace can also be made.
Claims (10)
1. a burst processing equipment of stator, is characterized in that, comprising:
Frame;
Be positioned at the pan feeding station place of described frame, for sending into the feeding mechanism of burst stator core;
Be positioned at the assembling station place of described frame, for burst stator skeleton being assembled into the assembling mechanism described iron core being formed elementary stator;
Be positioned at the contact pin station place of described frame, for wire winding needle being plugged into the contact pin mechanism described elementary stator being formed secondary stator;
Be positioned at the welding post place of described frame, for carrying out the welding mechanism that described frame welding process obtains finished product to described secondary stator;
Be positioned at the discharging mechanism at the discharging station place of described frame; And,
For described iron core is transported to described assembling station from described pan feeding station, described elementary stator is transported to described contact pin station from described assembling station, described secondary stator is transported to described welding post from described contact pin station, and described finished product is transported to the conveyer of described discharging station from described welding post.
2. burst processing equipment of stator as claimed in claim 1, it is characterized in that, described conveyer is shifting fork mechanism or manipulator, and when described conveyer is shifting fork mechanism, described shifting fork mechanism comprises:
YZ bidirectional displacement platform; And,
Be arranged on described YZ bidirectional displacement platform and can move along Y-direction and Z-direction, and be provided with the pan feeding chamber obtaining described iron core, the assembling chamber of described elementary stator is formed for described iron core, the pin cavity of described secondary stator is formed for described elementary stator, the shift fork in the welding chamber of described finished product and the discharging chamber for described finished product discharging is formed for described secondary stator, described pan feeding chamber, described assembling chamber, described pin cavity, described welding chamber and described discharging chamber are arranged in order on the Y-direction stroke of described shift fork, distance between described pan feeding chamber and described assembling chamber is the distance between described pan feeding station to described assembling station, distance between described assembling chamber and described pin cavity is the distance between described assembling station to described contact pin station, described pin cavity and described distance of welding between chamber are the distance between described contact pin station to described welding post, distance between described welding chamber and described discharging chamber is the distance between described welding post to described discharging station.
3. burst processing equipment of stator as claimed in claim 2, it is characterized in that, described YZ bidirectional displacement platform comprises:
Shift fork seat;
Be arranged at the riser guide on described shift fork seat;
Be movably set in the Z-direction displacement platform on described riser guide;
To be arranged on described shift fork seat and lift cylinder for driving described Z-direction displacement platform to move along Z-direction;
Be arranged at the translating rails on described Z-direction displacement platform;
Be movably set in the translator slider on described translating rails; And,
To be arranged on described Z-direction displacement platform and flat-removing air cyclinder for driving described translator slider to move along Y-direction,
Described translator slider and described shift fork fix.
4. burst processing equipment of stator as claimed in claim 1, it is characterized in that, described assembling mechanism comprises:
Skeleton feed bin;
Limiting plate drives cylinder;
Be arranged at the discharge outlet of described skeleton feed bin, drive the limiting plate of air cylinder driven activity by described limiting plate;
Cross locating piece drives cylinder;
Drive air cylinder driven activity by described cross locating piece and be oppositely arranged the cross locating piece assembly of the skeleton die cavity forming accommodating described skeleton with described limiting plate, iron core described in the iron core binding cavity screens by a distending is carried out in the iron core joint portion that described cross locating piece assembly struts described skeleton;
Fork bin drives cylinder; And,
Drive air cylinder driven by described fork bin and be movably set in described skeleton die cavity and sentence the fork bin described skeleton being sent to described assembling station and docking with described iron core.
5. burst processing equipment of stator as claimed in claim 4, it is characterized in that, described cross locating piece assembly comprises:
Cross locating piece; And,
Fix with described cross locating piece and slide and be arranged at and the sliding connection block on a holder of described frame,
Described cross locating piece comprises:
What connect position with described skeleton struts portion; And,
With the described locating piece main body strutting portion's unitary design,
The described size strutting portion reduces from described locating piece main body gradually to its free end, and is positioned at described locating piece main body side size slightly larger than the size of described iron core binding cavity under non-distending state.
6. burst processing equipment of stator as claimed in claim 4, is characterized in that, described fork bin drives cylinder to comprise:
First promotes cylinder;
Air cylinder driven activity is promoted to realize the cylinder platform of described skeleton and described iron core first time butt junction location by described first; And,
Be arranged on described cylinder platform with drive the further activity of described fork bin to realize described skeleton to combine with described iron core assemble second promote cylinder.
7. burst processing equipment of stator as claimed in claim 1, it is characterized in that, described contact pin mechanism comprises:
Material loading cylinder;
By the activity of described material loading air cylinder driven described wire winding needle to be plugged into the Plug pin patch bay on described elementary stator;
Be set in turn in the aligning wheel assembly for stretching needlework described Plug pin patch bay from described material loading cylinder to described contact pin station direction, the needlework after stretching for described aligning wheel assembly are carried out the rear wire clipping component of clamp, are used for being formed described needlework execution thread cutting action the tangent line assembly of described wire winding needle, and, to be movably set on described Plug pin patch bay and with wire clipping component before described needlework are transported to described tangent line assembly from described rear wire clipping component between described rear wire clipping component and described tangent line assembly.
8. burst processing equipment of stator as claimed in claim 7, it is characterized in that, described rear wire clipping component comprises:
Being arranged on described Plug pin patch bay and offering the rear tension seat in rear cable-through hole and rear compression activity chamber, described rear compression activity chamber is communicated with described rear cable-through hole;
Be arranged at the rear clamp cylinder on described rear tension seat;
Movable with the rear compact heap compressing or discharge described needlework to compress in the rear in movable chamber by described rear clamp air cylinder driven.
9. burst processing equipment of stator as claimed in claim 7, it is characterized in that, described tangent line assembly comprises:
Cutter driving part;
Be provided with the Cutter apron in Cutter apron needlework hole;
Be movably set on described Cutter apron, be provided with the cutting knife needlework hole corresponding with described Cutter apron needlework hole, and by described cutter driving part driving activity with the cutting knife making described Cutter apron needlework hole and described cutting knife needlework hole misplace to cut off described needlework.
10. burst processing equipment of stator as claimed in claim 7, it is characterized in that, described front wire clipping component comprises:
Line sending cylinder;
By described line sending air cylinder driven and slide be arranged on described Plug pin patch bay with by described needlework from described rear wire clipping component be transported to described tangent line assembly and tension seat before being provided with front cable-through hole and front clamp activity chamber;
Be arranged at the front clamp cylinder on described front tension seat;
By described front clamp air cylinder driven with movable to compress or compact heap before discharging described needlework in described front clamp activity chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420503977.0U CN204089515U (en) | 2014-09-02 | 2014-09-02 | Burst processing equipment of stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420503977.0U CN204089515U (en) | 2014-09-02 | 2014-09-02 | Burst processing equipment of stator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204089515U true CN204089515U (en) | 2015-01-07 |
Family
ID=52182182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420503977.0U Expired - Fee Related CN204089515U (en) | 2014-09-02 | 2014-09-02 | Burst processing equipment of stator |
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| Country | Link |
|---|---|
| CN (1) | CN204089515U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104253514A (en) * | 2014-09-02 | 2014-12-31 | 深圳市金岷江机电设备有限公司 | Split-type stator manufacturing equipment |
| CN105345332A (en) * | 2015-12-01 | 2016-02-24 | 重庆江北区长安产业有限公司 | Base plate feeding mechanism of automatic production line of chain drive mounting plate assembly |
| WO2017113423A1 (en) * | 2015-12-31 | 2017-07-06 | 深圳配天智能技术研究院有限公司 | Assembly jig for electric motor |
| CN109494938A (en) * | 2018-11-29 | 2019-03-19 | 东莞市吉利达自动化科技有限公司 | Full-automatic bending kludge |
-
2014
- 2014-09-02 CN CN201420503977.0U patent/CN204089515U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104253514A (en) * | 2014-09-02 | 2014-12-31 | 深圳市金岷江机电设备有限公司 | Split-type stator manufacturing equipment |
| CN105345332A (en) * | 2015-12-01 | 2016-02-24 | 重庆江北区长安产业有限公司 | Base plate feeding mechanism of automatic production line of chain drive mounting plate assembly |
| WO2017113423A1 (en) * | 2015-12-31 | 2017-07-06 | 深圳配天智能技术研究院有限公司 | Assembly jig for electric motor |
| CN109494938A (en) * | 2018-11-29 | 2019-03-19 | 东莞市吉利达自动化科技有限公司 | Full-automatic bending kludge |
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Address after: 518109 Guangdong Province, Shenzhen New District of Longhua City, Dalang street, Tong Sheng Hua fan community road, anda science and Technology Industrial Park, building fifth, third to five storeys, sixth second storey building in the first layer, third Patentee after: SHENZHEN GIMECH TECHNOLOGY Corp. Address before: 518000 Guangdong Province, Shenzhen city Baoan District Sea Road, Hua Fan anda science and Technology Industrial Park Building 5 floor 3-5 Patentee before: SHENZHEN GIMECH TECHNOLOGY Corp. |
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