CN204013079U - A motor for an industrial sewing machine - Google Patents
A motor for an industrial sewing machine Download PDFInfo
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- CN204013079U CN204013079U CN201420440827.XU CN201420440827U CN204013079U CN 204013079 U CN204013079 U CN 204013079U CN 201420440827 U CN201420440827 U CN 201420440827U CN 204013079 U CN204013079 U CN 204013079U
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- motor
- flywheel
- sewing machine
- industrial sewing
- stator assembly
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- 238000009958 sewing Methods 0.000 title claims abstract 11
- 238000001816 cooling Methods 0.000 claims abstract 2
- 230000008878 coupling Effects 0.000 claims 5
- 238000010168 coupling process Methods 0.000 claims 5
- 238000005859 coupling reaction Methods 0.000 claims 5
- 238000009434 installation Methods 0.000 claims 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 3
- 230000002787 reinforcement Effects 0.000 claims 2
- 230000017525 heat dissipation Effects 0.000 claims 1
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- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种工业缝纫机,更具体地说是一种工业缝纫机的电机。The utility model relates to an industrial sewing machine, in particular to a motor of the industrial sewing machine.
【背景技术】【Background technique】
目前,现有的工业缝纫机的电机一般都是封闭的结构,转子组件和定子组件被封闭在电机壳体内,而转子组件的转轴伸出电机壳体,转轴上再连接电机飞轮,电机壳体外壁上设置散热沟槽,这种传统的工业缝纫机电机的电机壳体外壁上的散热沟槽虽然增大了与空气接触的面积,散热取得了一定效果,但是电机散热效果仍然不够理想,长时间运转的电机发热严重,有时甚至电机因发热而烧坏报废,严重影响电机的使用寿命。At present, the motors of existing industrial sewing machines are generally closed structures, the rotor assembly and the stator assembly are enclosed in the motor housing, and the rotating shaft of the rotor assembly protrudes from the motor housing, and the motor flywheel is connected to the rotating shaft. Heat dissipation grooves are set on the outer wall of the housing. Although the heat dissipation grooves on the outer wall of the motor housing of this traditional industrial sewing machine motor increase the area in contact with the air, the heat dissipation has achieved a certain effect, but the heat dissipation effect of the motor is still not ideal. , The motor that has been running for a long time generates serious heat, and sometimes the motor is burned out and scrapped due to heat, which seriously affects the service life of the motor.
因此,本实用新型应运而生。Therefore, the utility model arises at the historic moment.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术的不足,提供一种结构简单,散热效果好的工业缝纫机的电机。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a motor for industrial sewing machines with simple structure and good heat dissipation effect.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种工业缝纫机的电机,其特征在于:包括电机壳体,所述的电机壳体内设有定子组件,所述的定子组件内设有能在其内转动的转子组件,所述的转子组件的转轴上套设有电机飞轮,所述的电机飞轮与所述的电机壳体之间设有使转子组件和定子组件与外界空气相通的冷却风道。A motor for an industrial sewing machine, characterized in that it includes a motor housing, a stator assembly is provided in the motor housing, a rotor assembly that can rotate inside is provided in the stator assembly, and the rotor assembly is A motor flywheel is sheathed on the rotating shaft of the assembly, and a cooling air duct is provided between the motor flywheel and the motor housing to communicate the rotor assembly and the stator assembly with the outside air.
如上所述的工业缝纫机的电机,其特征在于:所述的电机壳体包括与定子组件紧配合的定子组件安装壳,所述的定子组件安装壳的端部朝电机飞轮一侧设有环形罩,所述的环形罩的内壁直径大于定子组件安装壳的内壁直径。The motor of the industrial sewing machine as described above is characterized in that: the motor housing includes a stator assembly installation shell tightly fitted with the stator assembly, and the end of the stator assembly installation shell is provided with an annular ring facing the side of the motor flywheel. A cover, the diameter of the inner wall of the annular cover is larger than the diameter of the inner wall of the stator assembly installation shell.
如上所述的工业缝纫机的电机,其特征在于:所述的电机飞轮包括飞轮盘,所述的飞轮盘的中部设有凸起的锥形联轴部,所述的飞轮盘外侧设有环绕所述的锥形联轴部的飞轮环,所述的锥形联轴部的锥面上设有多个圆周均布并向飞轮环延伸的平衡加强条,所述的平衡加强条的端部与飞轮环的内壁之间设有在电机飞轮转动时供气流通过的气流口。The motor of the industrial sewing machine as mentioned above is characterized in that: the flywheel of the motor includes a flywheel disc, the middle part of the flywheel disc is provided with a raised conical coupling part, and the outside of the flywheel disc is provided with a The flywheel ring of the tapered shaft coupling part, the conical surface of the tapered shaft coupling part is provided with a plurality of balance reinforcing strips uniformly distributed around the circumference and extending towards the flywheel ring, the ends of the balance reinforcing strips and An airflow opening for airflow to pass through is provided between the inner walls of the flywheel ring when the flywheel of the motor rotates.
如上所述的工业缝纫机的电机,其特征在于:所述的锥形联轴部包括设在所述的飞轮盘中部的锥形台,所述的锥形台的中部设有联轴孔。The motor of the industrial sewing machine as described above is characterized in that: the conical coupling portion includes a conical pedestal arranged in the middle of the flywheel disc, and a coupling hole is provided in the middle of the conical pedestal.
如上所述的工业缝纫机的电机,其特征在于:所述的锥形台的根部圆环直径小于定子组件安装壳的内壁直径。The motor of the industrial sewing machine as above is characterized in that: the diameter of the root circle of the conical pedestal is smaller than the diameter of the inner wall of the stator assembly installation shell.
如上所述的工业缝纫机的电机,其特征在于:所述的飞轮环的端部伸入所述的环形罩内。The motor of the industrial sewing machine as mentioned above is characterized in that: the end of the flywheel ring protrudes into the annular cover.
如上所述的工业缝纫机的电机,其特征在于:所述的飞轮环的端部伸入环形罩内的距离L为3mm至5mm。The motor of the industrial sewing machine as above is characterized in that: the distance L that the end of the flywheel ring protrudes into the annular cover is 3 mm to 5 mm.
如上所述的工业缝纫机的电机,其特征在于:所述的定子组件安装壳的壳底设有多个散热通孔。The motor of the industrial sewing machine as above is characterized in that: the housing bottom of the stator assembly mounting housing is provided with a plurality of heat dissipation through holes.
如上所述的工业缝纫机的电机,其特征在于:电机飞轮一体成型。The motor of the industrial sewing machine as described above is characterized in that the flywheel of the motor is integrally formed.
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型电机飞轮与电机壳体之间设有使转子组件和定子组件与外界空气相通的冷却风道,当电机运转时,电机飞轮快速旋转,电机飞轮使外部空气中的冷空气从冷却风道进入电机内部,并对转子组件和定子组件进行散热,所以电机飞轮在旋转的过程中不断将冷空气送入,同时将对转子组件和定子组件散热后的热风带出,以循环风冷的方式对电机不断散热,散热效果好,大大延长了工业缝纫机的电机的使用寿命。1. There is a cooling air duct between the motor flywheel and the motor housing of the utility model to communicate the rotor assembly and the stator assembly with the outside air. When the motor is running, the motor flywheel rotates rapidly, and the motor flywheel makes the cold air in the outside air It enters the inside of the motor from the cooling air duct, and dissipates heat to the rotor assembly and stator assembly, so the motor flywheel continuously sends in cold air during rotation, and at the same time brings out the hot air that has dissipated heat from the rotor assembly and stator assembly to circulate The air cooling method continuously dissipates heat to the motor, and the heat dissipation effect is good, which greatly prolongs the service life of the motor of the industrial sewing machine.
2、本实用新型本锥形联轴部的锥面上设有多个圆周均布并向飞轮环延伸的平衡加强条,平衡加强条的端部与飞轮环的内壁之间设有在电机飞轮转动时供气流通过的气流口,平衡加强条增加了电机飞轮的强度,平衡加强条圆周均布于联轴部的锥面上,使电机飞轮的平衡度得到加强,当电机飞轮运转时,振动能够得到减小,而且平衡加强条的端部与飞轮环内壁之间设有气流口,电机飞轮高速转动时,部分气流从多个相互连通的气流口中通过,没有平衡加强条的阻挡,减少了当气流击打平衡加强条时而引起的振动。2. The conical surface of the conical coupling part of the utility model is provided with a plurality of balance reinforcing strips uniformly distributed around the circumference and extending to the flywheel ring. Between the end of the balance reinforcing strip and the inner wall of the flywheel ring, there is a motor flywheel The airflow port for the airflow to pass through when rotating, the balance reinforcement strips increase the strength of the motor flywheel, and the balance reinforcement strips are evenly distributed on the conical surface of the coupling part, so that the balance of the motor flywheel is strengthened. When the motor flywheel is running, the vibration It can be reduced, and there is an air flow port between the end of the balance reinforcement bar and the inner wall of the flywheel ring. When the motor flywheel rotates at high speed, part of the air flow passes through multiple interconnected air flow ports, without the obstruction of the balance reinforcement bar, reducing Vibration caused when airflow hits the balance stiffener.
3、本实用新型结构简单,制造方便,适合推广。3. The utility model is simple in structure, convenient to manufacture, and suitable for popularization.
【附图说明】【Description of drawings】
图1是本实用新型立体图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型剖面图;Fig. 2 is a sectional view of the utility model;
图3是本实用新型分解图之一;Fig. 3 is one of exploded views of the utility model;
图4是本实用新型分解图之二。Fig. 4 is the second exploded view of the utility model.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型作进一步描述:Below in conjunction with accompanying drawing, the utility model will be further described:
一种工业缝纫机的电机,包括电机壳体1,所述的电机壳体1内设有定子组件2,所述的定子组件2内设有能在其内转动的转子组件3,所述的转子组件3的转轴31上套设有电机飞轮4,所述的电机飞轮4与所述的电机壳体1之间设有使转子组件3和定子组件2与外界空气相通的冷却风道5。当电机运转时,电机飞轮4快速旋转,电机飞轮4使外部空气中的冷空气从冷却风道5进入电机内部,并对转子组件3和定子组件2进行散热,所以电机飞轮4在旋转的过程中不断将冷空气送入,同时将对转子组件3和定子组件2散热后的热风带出,以循环风冷的方式对电机不断散热,散热效果好,大大延长了工业缝纫机的电机的使用寿命。A motor for an industrial sewing machine, comprising a motor housing 1, a stator assembly 2 is provided in the motor housing 1, a rotor assembly 3 capable of rotating inside is provided in the stator assembly 2, and the A motor flywheel 4 is sleeved on the rotating shaft 31 of the rotor assembly 3, and a cooling air duct is provided between the motor flywheel 4 and the motor housing 1 to communicate the rotor assembly 3 and the stator assembly 2 with the outside air. 5. When the motor is running, the motor flywheel 4 rotates rapidly, and the motor flywheel 4 makes the cold air in the external air enter the motor from the cooling air duct 5, and dissipates heat to the rotor assembly 3 and the stator assembly 2, so the motor flywheel 4 is rotating. The cold air is continuously sent in, and at the same time, the hot air that has dissipated heat from the rotor assembly 3 and stator assembly 2 is taken out, and the motor is continuously dissipated in the form of circulating air cooling. The heat dissipation effect is good, and the service life of the motor of the industrial sewing machine is greatly extended. .
所述的电机壳体1包括与定子组件2紧配合的定子组件安装壳11,所述的定子组件安装壳11的端部朝电机飞轮4一侧设有环形罩12,所述的环形罩12的内壁直径大于定子组件安装壳11的内壁直径。The motor housing 1 includes a stator assembly installation shell 11 tightly fitted with the stator assembly 2. The end of the stator assembly installation shell 11 is provided with an annular cover 12 toward the side of the motor flywheel 4. The annular cover The inner wall diameter of 12 is larger than the inner wall diameter of the stator assembly mounting shell 11 .
所述的电机飞轮4包括飞轮盘41,所述的飞轮盘41的中部设有凸起的锥形联轴部42,所述的飞轮盘41外侧设有环绕所述的锥形联轴部42的飞轮环43,所述的锥形联轴部42的锥面上设有多个圆周均布并向飞轮环43延伸的平衡加强条44,所述的平衡加强条44的端部与飞轮环43的内壁之间设有在电机飞轮4转动时供气流通过的气流口45。平衡加强条44增加了电机飞轮4的强度,另外,平衡加强条44圆周均布于锥形联轴部42的锥面上,使电机飞轮4的平衡度得到加强,当电机飞轮4运转时,振动能够得到减小,而且平衡加强条44的端部与飞轮环43内壁之间设有气流口45,电机飞轮4高速转动时,部分气流从多个相互连通的气流口45中通过,没有平衡加强条44的阻挡,减少了当气流击打平衡加强条44时而引起的振动The motor flywheel 4 includes a flywheel disc 41, the middle part of the flywheel disc 41 is provided with a raised conical coupling part 42, and the outer side of the flywheel disc 41 is provided with a conical coupling part 42 around the The flywheel ring 43, the conical surface of the tapered shaft coupling part 42 is provided with a plurality of balance reinforcement strips 44 uniformly distributed around the circumference and extending to the flywheel ring 43, and the ends of the balance reinforcement strips 44 are connected to the flywheel ring An airflow opening 45 for airflow to pass through is provided between the inner walls of the motor flywheel 4 when the motor flywheel 4 rotates. The balance reinforcing bar 44 increases the strength of the motor flywheel 4. In addition, the balance reinforcing bar 44 is evenly distributed on the conical surface of the tapered shaft coupling part 42, so that the balance of the motor flywheel 4 is strengthened. When the motor flywheel 4 is running, Vibration can be reduced, and an airflow port 45 is provided between the end of the balance reinforcing bar 44 and the inner wall of the flywheel ring 43. When the motor flywheel 4 rotates at a high speed, part of the airflow passes through a plurality of interconnected airflow ports 45 without balance. The blocking of the reinforcement bar 44 reduces the vibration caused when the airflow hits the balance reinforcement bar 44
所述的锥形联轴部42包括设在所述的飞轮盘41中部的锥形台421,所述的锥形台421的中部设有联轴孔422。转子组件3的转轴31穿过联轴孔422并紧配合,使转子组件3与电机飞轮4连接在一起。The conical coupling portion 42 includes a conical pedestal 421 located in the middle of the flywheel disc 41 , and a coupling hole 422 is provided in the middle of the conical pedestal 421 . The rotating shaft 31 of the rotor assembly 3 passes through the coupling hole 422 and tightly fits, so that the rotor assembly 3 and the motor flywheel 4 are connected together.
所述的锥形台421的根部圆环直径小于定子组件安装壳11的内壁直径。这样能够保证冷却风道5的宽度,当电机飞轮4高速旋转时,进入的冷空气量大,能够对转子组件3和定子组件2充分散热,延长电机使用寿命。The diameter of the root circle of the tapered pedestal 421 is smaller than the diameter of the inner wall of the stator assembly installation shell 11 . This can ensure the width of the cooling air passage 5, and when the motor flywheel 4 rotates at high speed, the amount of cold air entering is large, which can fully dissipate heat from the rotor assembly 3 and the stator assembly 2, and prolong the service life of the motor.
所述的飞轮环43的端部伸入所述的环形罩12内。电机飞轮4高速旋转时,飞轮环43端部与环形罩12之间的冷空气对飞轮环43伸入环形罩12内的部分施加一定的向电机飞轮4中心的力,能够使电机飞轮4转动的更平稳,因为,如果飞轮环43端部位于环形罩12端部的外侧,电机飞轮4高速旋转时,空气气流会向外推动电机飞轮4,使电机飞轮4产生振动,不利于电机的正常工作。The end of the flywheel ring 43 protrudes into the annular cover 12 . When the motor flywheel 4 rotates at high speed, the cold air between the end of the flywheel ring 43 and the annular cover 12 applies a certain force to the center of the motor flywheel 4 on the part where the flywheel ring 43 extends into the annular cover 12, so that the motor flywheel 4 can be rotated more stable, because if the end of the flywheel ring 43 is located outside the end of the annular cover 12, when the motor flywheel 4 rotates at a high speed, the air flow will push the motor flywheel 4 outwards, causing the motor flywheel 4 to vibrate, which is not conducive to the normal operation of the motor. Work.
所述的飞轮环43的端部伸入环形罩12内的距离L为3mm至5mm。The distance L that the end of the flywheel ring 43 protrudes into the annular cover 12 is 3 mm to 5 mm.
所述的定子组件安装壳11的壳底设有多个散热通孔13。散热通孔13的增加使电机的散热效果更好。The casing bottom of the stator assembly installation casing 11 is provided with a plurality of heat dissipation through holes 13 . The increase of the heat dissipation through holes 13 makes the heat dissipation effect of the motor better.
电机飞轮4一体成型,零部件少,工艺简单,制造成本也就低廉。The motor flywheel 4 is integrally formed, with few parts, simple process and low manufacturing cost.
Claims (9)
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CN201420440827.XU CN204013079U (en) | 2014-08-06 | 2014-08-06 | A motor for an industrial sewing machine |
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CN201420440827.XU CN204013079U (en) | 2014-08-06 | 2014-08-06 | A motor for an industrial sewing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104104187A (en) * | 2014-08-06 | 2014-10-15 | 中山市天虹电机制造有限公司 | Motor for industrial sewing machine |
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Cited By (1)
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CN104104187A (en) * | 2014-08-06 | 2014-10-15 | 中山市天虹电机制造有限公司 | Motor for industrial sewing machine |
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