CN1818137A - Production of hinge thin-sheet paper cameo module - Google Patents
Production of hinge thin-sheet paper cameo module Download PDFInfo
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- CN1818137A CN1818137A CN 200510007526 CN200510007526A CN1818137A CN 1818137 A CN1818137 A CN 1818137A CN 200510007526 CN200510007526 CN 200510007526 CN 200510007526 A CN200510007526 A CN 200510007526A CN 1818137 A CN1818137 A CN 1818137A
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Abstract
A lamella cameo module is etched to the metal module of symmetrical plus-minus figure but not same in size selectively by the image transfer technology. It is a concave module and a convex module which are installed in the both sides of the inside of the foldout after painting. Or to bind the up and down of one side of the cameo module to make the paper cameo module.
Description
Technical field
The present invention system provides a kind of making method of hand-made paper embossment module, refers to especially a kind ofly utilize the etching skill and technique to make one to make it the supporting method that becomes the concavo-convex module of embossment with sheet metal.
Background technology
Paper relief is referred to as embossing or belling (embossing) again, because its card-cut visual effect and haptic effect have the difficult smooth speciality of recovering again, preserve in many needs, perhaps need on paper technology art, card and the file of visual effect a lot of use.
Known relief mould is modal to be single punch, as steel seal, or single die, as embossment copper mold and printer with three kinds of the concavo-convex moulds of embossment of engraving or founding casting.Its making method has with impact style moulding person, has with etching mode moulding person, has with engraving mode moulding person.But because the paper that is pressed usually has only the thickness about 0.1mm～0.2mm; see through cushion to stress on single punch or single die no matter be; or adopt the mode moulding of concavo-convex module; because the reactive force of paper and cushion; the paper of moulding promptly often has as shown in Figure 1; only can present the embossment pattern of projection a little; perhaps with more remarkable high low head to produce modification; to build visual variation; therefore, the lug of expecting the relief mould that mouldability is preferable must make every effort to obvious; precision, yet nonetheless; for the projection of slight part and the typing of mound line, still there is not better solution.
Single concave template (promptly practising the embossment copper sheet that claims) is the most common at present, it also is the product of universalness the most, reason is that it can use stamping technology to burrow, can lose the shape of die with etching technique, though the sharp edge rib that must produce after hole edge after the punching or the etching must utilize lathe lapping again, even in the process of punching press, make template be easy to distortion probably, though the hole of etching method moulding is either large or small, even lathe also is difficult for building the peritreme of a slyness, but, with regard to simplification, the relief mould of single die mode has been opened a fan window for embossing technology, make embossing technology in the field that closely becomes a hot topic of individual moulding process during the last ten years, but also because its institute can molding paper relief only terminate in the projection effect (as Fig. 6 and Fig. 7) that seemingly has like nothing, even possible because wherein a bit of die peritreme causes paper sheet break, and allow whole works become a scrap of paper.
Why all previous relief mould maintain with single concave template or single convex template technology, and allow cushion replace know perfectly well can the molding moulding punch or die, maximum reason is the problem of manufacturing technology.
Punching press can only extrude the anchor ring of the projection and a fold of a circular arc, and etching can only lose a profile and a uncertain edge roughly, if punch can't corresponding exactly another die, module must lose the meaning of combination.
Also therefore, manual relief mould technology has then only been accepted a second best for the requirement of visual effect and haptic effect to the skill and technique that the present invention still terminates in the single face molding before.
Summary of the invention
Primary and foremost purpose of the present invention is to solve the technical problem of manual embossment typing in the prior art.Though it is the best worker's method of moulding that most operator knows concavo-convex mould, as why not see through accurate engraving finish a kind of molding thickness may be from the paper of 0.1mm to 0.22mm unlike material, the technology planned of precision anything but.
Second purpose of the present invention is to solve the problem of set of molds thickness.Modern product is particular about compact, the technology dealer of tens of hundreds of thousands of relief mould especially easily, and thickness is represented the volume of timber, represents weight, also representative cost.Why abundant relief mould is, is because be afraid of distortion, because mouldability is not good.If mouldability is good, thickness can reduce naturally, and cost can reduce, and volume also can reduce.
The 3rd purpose of the present invention solving a small amount of diversified characteristic of embossment module, and reaches the purpose of rapid processing.
The 4th purpose of the present invention is to improve the exquisite degree of embossment molding.In fact prior art can provide, how only to terminate in simple bulk and line image, but lifting along with quality of the life, also along with the competition of industry, simple lines have been difficult to satisfy people's demand, what rise is sophistication, diversified product thereupon, and also the present invention just is ready to solve.
The 5th purpose of the present invention is embossment technology life-stylize, simplification.Many high-tech products are all progressively driven technology out of market, and paper relief more should be like this.It should not be the patent of factory, patent that neither the technician, but, do not have special skill without study, and not needing the skill of speciality tool, it is the stress-relieving activity of a life-stylize, and is changeable, the technology that quality is unified.
The 6th purpose of the present invention is to solve the problem that produces sharp and irregular etched edge via etching worker method, improves production capacity, reduces embossment module cost of manufacture and Production Time.
Final purpose of the present invention is the security of embossment making mould.Common embossment copper sheet is because sharp edges in the roll extrusion process, makes the operator injured easily, if cooperate an angle or cutter to make tangent line, mountain line again, safety causes anxiety, and for the children of the U.S. labor of the most glad making, will be maximum crisis place.
The making method of hinge thin-sheet paper relief module, system utilizes etching and multiple etched skill and technique, makes the empty die of an erosion and the punch of projection, locatees the sticker fixedly die and the punch outside with one after cooperating, form the method for hand-made paper embossment module, this method comprises the following steps:
Steps A: making a profile live width is to invade the degree of depth in the etching, and internal diameter is the embossment figure egative film of embossment actual needs size;
Step B: making one is the anti-etching region drawing of punch with anti-etching region line circle of skeletal lines outer rim; Make an interval that surrounds with skeletal lines inner edge and concave template outer rim again as the anti-etching region drawing egative film of die;
Step C: punch egative film and die egative film are needed on tow sides are respectively all pressing on two metal forms of Photoresist film, send into the exposure room exposure;
Step D: the metal form after the exposure can be sent into etching chamber and carry out the etching first time, and after etching striping;
Step e: the template after the striping promptly enters multiple etching, removes the sharp arris that etching produced for the first time;
Step F: after surface treatment, die and punch are supporting one by one, paste upward double faced adhesive tape or stalemate agent in behind, put into the inboard of the transparent hinge finished of doubling, pressurization, die and punch promptly are pressed on the interior page or leaf of hinge separately, or with adhesive tape one side of die after supporting and punch are fixed, and making becomes a hinge thin-sheet paper cameo module.
First characteristics of the present invention are with exquisite etching worker method etching simultaneously one thickness thick slightly punch metal sheet and the thin slightly die metal sheet of a thickness, make etching convex template base afterwards still keep a platform, and that the concave template after the etching becomes is one corresponding with punch, the punch protruding part is the ring-type mold in penetrance room, utilization will be needed on and be pasted on the differently contoured positive and negative egative film drawing of Photoresist film on two sheet metals, make concave template after the multiple etching the hole since the reaction of etching liquid medicine design with spray angle, and it is bigger to form a more original design hole, the breach of both sides peritreme slyness, and after the etching convex template protruding part around, because the reaction of etching liquid medicine and spray angle design, etch was slightly larger than the bead external diameter in die aperture originally on the contrary, and make two side flanges slynesses, form the symmetric space of a driving fit naturally with die.
The thickness of convex template is slightly thick than concave template, and the thickness of concave template is slightly thick than the convex template etch depth again, and the external diameter that the external diameter that punch figure is made as anti-etching position is made as anti-etching position than die figure again is for big, and this is the present invention place the most cleverly.It makes different thickness, different shapes, and the template of various objectives can obtain best clearance and best fit angle, but reaches in same environment.
Such technology has at first solved for a long time, and relief mould is difficult to the problem that etching worker method is made concavo-convex mould, solved the problem of molding constancy simultaneously, more therefore, solved relief mould supports plasticity for a long time with thickness problem, make the module can flattening, not only be difficult for making embossment around produce fold, more can be molded to many trickle embossings, increase U.S. of embossment.
Second characteristic of the present invention are the corrosion protection printing ink of commonly using with the replacement of Photoresist film.Because the Photoresist film has the even and uniform speciality of thickness of material, therefore control its protection effect easily, pressed the well-balanced effect of etched edge lines that produces, be to make the very big factor of the unlikely incompleteness of pattern.
The 3rd characteristics of the present invention are again etched worker's methods, and the sharp keen arris that etching is for the first time produced is relaxed completely, reach slick and sly purpose.
The 4th characteristics of the present invention be because it can accomplish " approach " and the energy " typing " effect, it just can be placed in the semi-rigid page or leaf folder, even paper is put therebetween, concavo-convex mould in the page or leaf folder still can keep the state that coincide at any time, do not need special instrument or skill, promptly can produce the rather good works of visual effect at any time and come out.
The 5th characteristics of the present invention are, any pattern does not need die sinking, promptly can in the shortest time, be made into relief mould, and do not limit to a number or amount, make very personalized paper carving art, constantly can create various font, each font has different sizes again, each trade mark also has different designs, and speed will be important pointer of modern science and technology.
The characteristics of maximum of the present invention to need only to be under the situation of low artificial, low-cost, low Production Time, just can produce high-quality, a high production capacity, changeableization and safe and not yielding, even can be produced on the elastic steel plate, be adsorbed on the embossment module on the cylinder.
First technical characterictic of the present invention is to use the Photoresist film as development sensitization medium, when it is pressed on the metal form, anti-etching position can clearly and clearly be cut apart with the work that separates at etching position, just get, and make the etching wall produce level and smooth surface so that etching line is formed more complete well-balanced lines.
Another technical characterictic of the present invention is the design of etched pattern profile.Known notion is easy to allow the people expect the positive and negative drawing of same skeleton diagram is used respectively on the base material as male model and master mold, utilizes etching to set up space therebetween, places machined object.Yet it is in fact really not so, when etching solution and metal generation chemical action, solution etch at any time is to the bottom that covers the printing ink face, especially has only sheet metal about 1mm for thickness, etched thickness has only 0.3-0.7,0.8 condition under, the bottom of anti-etching face is easy to be enlarged etched scope, the major cause that this also can't break through for known techniques always by etch.
The present invention breaks through another technique means of prior art and is thin typeization.Known embossment module is easy to towards abundant characteristics design, increase the degree of difficulty that die cooperates with punch on the one hand, can only use the engraving skill and technique to machine on the other hand, the time of making and cost are not that the paper relief producer can bear, and are more difficultly finished by etching worker method yet.
The present invention changes the promptly multiple etched skill of another guardian technique of etching worker method bottleneck.No matter be to carry out etched object with printing ink protection or the protection of Photoresist film, the most common, also be that certain problem that occurs is exactly the generation of irregular sharp arris; and all etching worker methods are in the middle of the process of handling; always expend more mental and physical efforts, with lathe lapping, in the hope of reaching slick and sly purpose.The present invention is used in behind the striping etching again, and fast and each sharp arris is removed fully, tooling cost reduces naturally.
The most special technique means of the present invention be with the concavo-convex mould of paper relief supporting be separately positioned on one transparent, the hard or the inboard of rubber-like hinge slightly, at any time can utilize cloth insertion sheet or viscose glue after cooperation, stick in the page or leaf two sides, become a thin slice module, at any time keep supporting and corresponded manner, do not worry on the one hand the problem that makes up, do not worry the problem of contraposition gap and angle on the other hand yet, certainly, most important reason is to have only the height of 1mm after concavo-convex module is closed, make the corresponding puzzlement that does not have angle of die with punch, and the die of transparent hinge and hollow, make the environment of concavo-convex mould correspondence come into plain view.
The typing effect that single die or the punch of the strong mistake of typing effect that concavo-convex mould extruding is produced produced is inevitable, and especially locatees if any pressing on a large scale when the periphery of protruding part, and the effect of embossment is better.
Description of drawings
Fig. 1 is the profile status of metal form after exposure is developed in transfer printing of pressing the Photoresist film
Fig. 2 is the profile status of concavo-convex template behind the etching first time, striping
Fig. 3 is adhered to the profile status of hinge folder after multiple etching for concavo-convex template
Fig. 4 is the synoptic diagram of concavo-convex template molding paper
Fig. 5 is an another embodiment of the present invention
Fig. 6 is the diagrammatic cross-section that known embossment copper sheet is made paper relief
Fig. 7 is the paper relief sectional view of being made by known embossment copper sheet
Fig. 8 is by the paper section after the concavo-convex template molding of made of the present invention
[primary clustering nomenclature]
2 concave templates
210 concave template upside etching protective belts
211 concave template downside etching protective belts
220 concave templates are the sharp arris of upper limb after the etching first time
221 concave templates are the sharp arris of lower edge after the etching first time
230 on the die after the multiple etching cave edge
231 under the die after the multiple etching cave edge
3 convex templates
310 convex template upside etching protective belts
311 convex template downside etching protective belts
320 convex templates are the sharp arris of upper limb after the etching first time
321 convex templates are the lower edge angle after the etching first time
330 on the punch after the multiple etching bead
331 punch base angles after multiple etching
4 paper
421 embossment crest lines
The 51 concave templates page behind
The 52 convex templates page behind
6 known embossment copper sheets
7 use the paper relief sectional view of known embossment copper sheet molding
721 known paper relief line sections
The A etching degree of depth of caving in
Embodiment
The present invention includes following steps:
Steps A: making a profile live width is to invade the degree of depth in the etching, and internal diameter is the embossment figure egative film of embossment actual needs size;
Step B: making one is the anti-etching region drawing of punch with anti-etching region line circle of skeletal lines outer rim; Make an interval that surrounds with skeletal lines inner edge and concave template outer rim again as the anti-etching region drawing egative film of die;
Step C: punch egative film and die egative film are needed on tow sides are respectively all pressing on two metal forms of Photoresist film, send into the exposure room exposure;
Step D: the metal form after the exposure can be sent into etching chamber and carry out the etching first time, and after etching striping;
Step e: the template after the striping promptly enters multiple etching, removes the sharp arris that etching produced for the first time;
Step F: after surface treatment, die and punch are supporting one by one, paste upward double faced adhesive tape or stalemate agent in behind, put into the inboard of the transparent hinge finished of doubling, pressurization, die and punch promptly are pressed on the interior page or leaf of hinge separately, or with adhesive tape one side of die after supporting and punch are fixed, and making becomes a hinge thin-sheet paper cameo module.
Middle with reference to the accompanying drawings Fig. 1 and Fig. 2, can find to be presented on the skeletal lines and the skeletal lines that is presented on exposure egative film on the convex template and incomplete same of exposure egative film on the concave template, its difference major control is caved in the degree of depth as parameter in etching, that is the present invention broken through concavo-convex module and can be taked engraving method simultaneously, but is unlikely to make concavo-convex module coupling to produce the major technique in excessive gap.
The concave template behind the etching striping and the section of convex template present is state just like Fig. 2, though pressing the plate face of anti-etching-film can accomplish the effect of corrosion protection, the situation that its bottom caves in makes peritreme behind the striping present among sharp seamed edge such as the figure 220,221,320 phenomenon.This also is that all manual relief mould are difficult to the place broken through all the time, any machined into, and except may causing the rolling up of cost, concavo-convex module is not easy to cooperate the more serious problem that is only.
The present invention utilizes again etched skill, make sharp seamed edge etching off gently, become the slick and sly medium and small fillet 230 of Fig. 3,231,330, be another guardian technique emphasis of the present invention, be concavo-convex module is able to only under parameters control, promptly can be smooth, and stdn produce conforming concavo-convex module.
All people that are familiar with the sheet-metal press working technology know, the concavo-convex module of Wen Heing, just might be molded to typing, and the three-dimensional drawing that does not have fold, this is feasible with regard to the concavo-convex module of machined into regard to one, but with regard to, the manual embossment module at a low price a large amount of with regard to, all be the bottleneck of paper technological development, and the present invention is exactly the invention of this breakthrough bottleneck maximum all the time.
The present invention is on die and punch locating features, suitably use a transparent hinge folder, extended the space, location of molding, except transparent hinge can make the situation of molding presented fully, also only be fit to the usefulness of this thin-sheet paper cameo mould as quick location, under any situation, as long as paste double-faced sticking paper in the behind of each group die and punch, or be stained with glue, with die with after punch is corresponding one by one, it is inboard to be clipped in a transparent hinge folder, and die and punch are taken advantage of a situation and touched the hinge inboard, and the embossment module is promptly accused and finished.Even and if do not use transparent hinge folder, as long as at die with after punch is corresponding one by one, fix die and punch housing on one side with an adhesive tape, as shown in Figure 5, it is exactly best module, the part in die hole can be inspected paper for the operator at any time and pressed situation, selects suitable pattern or color decorative pattern.
Another implementation method of the present invention, system uses coarse contour line inner edge and outer rim to draw different die etch figures(s)s and punch etch figures(s), the degree of depth that the promptly anti-etching-film bottom of the thickness of this skeletal lines is etched, make die and punch reach the combination of best fit, be the present invention first break through tradition and make die and punch method the most cleverly with etching technique.
Second method that breaks through traditional etching technique of the present invention is again etched worker's method, need not pass through lathe lapping, and can transfer the edge of little fillet through the sharp keen arris that etching produces to, makes the paper that is subjected to compression moulding be difficult for being cut.
The 3rd method that breaks through conventional art of the present invention, system only needs outside die and punch, with the fixing relative position of other adhesion of adhesive tape person, or with the modular design of transparent hinge folder, any operator must be inserted paper without the aligned action carry out molding therebetween, there is not the doubt that upper and lower mould can't cooperate extremely, accurately and fast.
Why the present invention must be molded to the embossment pattern of a moulding distinctness, mainly be between its convex template and the convex template etc. the space in gap and tightly fit each other choke reactive force, make paper be able to sufficient extension at the top of punch, the position, hole of die, reach the effect of typing, compare the effect distinctness with prior art.
Claims (4)
1. the making method of hinge thin-sheet paper relief module, system utilizes etching and multiple etched skill and technique, makes the empty die of an erosion and the punch of projection, locatees the sticker fixedly die and the punch outside with one after cooperating, form the method for hand-made paper embossment module, this method comprises the following steps:
Steps A: making a profile live width is to invade the degree of depth in the etching, and internal diameter is the embossment figure egative film of embossment actual needs size;
Step B: making one is the anti-etching region drawing of punch with anti-etching region line circle of skeletal lines outer rim; Make an interval that surrounds with skeletal lines inner edge and concave template outer rim again as the anti-etching region drawing egative film of die;
Step C: punch egative film and die egative film are needed on tow sides are respectively all pressing on two metal forms of Photoresist film, send into the exposure room exposure;
Step D: the metal form after the exposure can be sent into etching chamber and carry out the etching first time, and after etching striping;
Step e: the template after the striping promptly enters multiple etching, removes the sharp arris that etching produced for the first time;
Step F: after surface treatment, die and punch are supporting one by one, paste upward double faced adhesive tape or stalemate agent in behind, put into the inboard of the transparent hinge finished of doubling, pressurization, die and punch promptly are pressed on the interior page or leaf of hinge separately, or with adhesive tape one side of die after supporting and punch are fixed, and making becomes a hinge thin-sheet paper cameo module.
2. the making method of hinge thin-sheet paper relief module as claimed in claim 1 is characterized in that: wherein the molding mode of steps A also can be directly handled to reserve the anti-etching region yardstick mode of caving in.
3. the making method of hinge thin-sheet paper relief module as claimed in claim 1 is characterized in that: wherein two metal forms must be identical dimensions, also must be different external forms.
4. the making method of hinge thin-sheet paper relief module as claimed in claim 1 is characterized in that: wherein die and punch are kept the location and can directly be utilized adhesive tape sticking in the step F, or use the folder page or leaf indirectly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100075263A CN100441742C (en) | 2005-02-07 | 2005-02-07 | Production of hinge thin-sheet paper cameo module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100075263A CN100441742C (en) | 2005-02-07 | 2005-02-07 | Production of hinge thin-sheet paper cameo module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1818137A true CN1818137A (en) | 2006-08-16 |
| CN100441742C CN100441742C (en) | 2008-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100075263A Expired - Fee Related CN100441742C (en) | 2005-02-07 | 2005-02-07 | Production of hinge thin-sheet paper cameo module |
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| CN (1) | CN100441742C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101342840B (en) * | 2007-07-09 | 2011-07-20 | 李家顺 | Method for manufacturing integrated molding module directly with paper card design diagram |
| WO2012109948A1 (en) * | 2011-02-15 | 2012-08-23 | 上海林盛橡塑厂 | Three-dimensional relief pattern paper-pressing mould |
| CN103009847A (en) * | 2011-09-22 | 2013-04-03 | 大亚科技股份有限公司 | Carved stone embossing simulated paper printing process |
| CN111976222A (en) * | 2020-08-28 | 2020-11-24 | 重庆宏劲印务有限责任公司 | One-step forming process for special three-dimensional light folding pattern |
| CN112173376A (en) * | 2020-10-29 | 2021-01-05 | 深圳市俱进纸品包装有限公司 | Paper packing box |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56154232A (en) * | 1980-05-01 | 1981-11-28 | Fujitsu Ltd | Manufacture of punching jig |
| CN1015010B (en) * | 1988-02-05 | 1991-12-04 | 虞凌 | Roller (wheel) steel mould rapid deep chemical etching |
| CN1058051A (en) * | 1990-07-10 | 1992-01-22 | 虞凌 | One-step technology for fast carving on steel |
| CN2102197U (en) * | 1991-03-15 | 1992-04-22 | 吴松山 | Die for plastic film punching shaping |
| CN1227166A (en) * | 1998-12-15 | 1999-09-01 | 范贤汉 | Convex cavity mold for double-side concave relief jewelry |
| CN1224774A (en) * | 1999-01-19 | 1999-08-04 | 刘勤宇 | Hollowing technology of stereo metal etching protecting formwork |
| JP2004268552A (en) * | 2003-03-12 | 2004-09-30 | Osamu Miyake | Finely embossing method and device |
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2005
- 2005-02-07 CN CNB2005100075263A patent/CN100441742C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101342840B (en) * | 2007-07-09 | 2011-07-20 | 李家顺 | Method for manufacturing integrated molding module directly with paper card design diagram |
| WO2012109948A1 (en) * | 2011-02-15 | 2012-08-23 | 上海林盛橡塑厂 | Three-dimensional relief pattern paper-pressing mould |
| CN103009847A (en) * | 2011-09-22 | 2013-04-03 | 大亚科技股份有限公司 | Carved stone embossing simulated paper printing process |
| CN111976222A (en) * | 2020-08-28 | 2020-11-24 | 重庆宏劲印务有限责任公司 | One-step forming process for special three-dimensional light folding pattern |
| CN111976222B (en) * | 2020-08-28 | 2022-02-22 | 重庆宏劲印务有限责任公司 | One-step forming process for special three-dimensional light folding pattern |
| CN112173376A (en) * | 2020-10-29 | 2021-01-05 | 深圳市俱进纸品包装有限公司 | Paper packing box |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100441742C (en) | 2008-12-10 |
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Granted publication date: 20081210 Termination date: 20130207 |