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CN1501986A - Wear-resistant sliding member - Google Patents

Wear-resistant sliding member Download PDF

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Publication number
CN1501986A
CN1501986A CNA02805704XA CN02805704A CN1501986A CN 1501986 A CN1501986 A CN 1501986A CN A02805704X A CNA02805704X A CN A02805704XA CN 02805704 A CN02805704 A CN 02805704A CN 1501986 A CN1501986 A CN 1501986A
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CN
China
Prior art keywords
powder
wear
slide unit
coating
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA02805704XA
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Chinese (zh)
Other versions
CN1209483C (en
Inventor
高村浩行
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MAN Energy Solutions Filial af MAN Energy Solutions SE
Nippon Piston Ring Co Ltd
Original Assignee
MAN B&W Diesel AS
Nippon Piston Ring Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MAN B&W Diesel AS, Nippon Piston Ring Co Ltd filed Critical MAN B&W Diesel AS
Publication of CN1501986A publication Critical patent/CN1501986A/en
Application granted granted Critical
Publication of CN1209483C publication Critical patent/CN1209483C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

A wear-resistant sliding member (10) which comprises a base metal (M) and a sprayed coating (C) formed by thermally spraying a mixed powder comprising, by mass, 30 to 70% of a molybdenum powder, 10 to 40% of a nickel-chrome alloy powder, 5 to 40% of a ceramics powder, and 2 to 15% of a solid lubricant onto a sliding surface of the base metal. The wear-resistant sliding member is excellent in wear-resistance and resistance to scuffing, and thus can be utilized in a large-sized marine diesel engine, which is used under severe conditions.

Description

Wear-resisting slide unit
Technical field
The present invention relates to a kind of wear-resisting slide unit, for example be used for the piston ring and the cylinder sleeve of oil engine.
Background technology
Recently, the strong request oil engine has higher power and performance.Slide unit, the working conditions that for example is used for the piston ring of oil engine and cylinder sleeve is abominable day by day, therefore, requires each slide unit to have higher wear resistance and antifraying property.
Traditionally, adopt chromium plating to handle the wear resistance that improves slide unit.But the antifraying property that can not substantially improve slide unit is handled in chromium plating, and therefore, this technology is tending towards being replaced by spray treatment.For example, JP6-221438 has proposed to form on a kind of periphery sliding surface that is coated in piston ring by plasma spray the technology of sprayed coating, and wherein, this sprayed coating comprises molybdenum, nickel-chromium alloy and tiny chromium carbide powder.
Owing to contain described ceramic powder in the sprayed coating, therefore, the slip drag of above-mentioned piston ring increases.And, also exist ceramic powder to attack pair materials, cause the problem of barrel wear.
Summary of the invention
The objective of the invention is to address the above problem and provide to be formed with to prevent that the sliding stop drag increases and attack the wear-resisting slide unit of the thermally sprayed coating of joining duplicate.
Therefore, according to the present invention, a kind of slide unit has matrix metal and is formed on the sprayed coating on the sliding surface outside the matrix metal.Coating is prepared from by spraying a kind of mixture, and this mixture contains, in mass: 30-70% molybdenum powder, 10-40% nickel-chromium alloy powder, 3-40% ceramic powder and 2-15% solid lubricant powder.
The content of molybdenum powder is that the reason of 30-70% (quality) is: when molybdenum powder content was lower than 30%, the antifraying property of coating descended.And when molybdenum powder content surpassed 70%, coating was difficult to obtain enough hardness.
The content of nickel-chromium alloy powder is that the reason of 10-40% (quality) is: when the nickel-chromium alloy content of powder was lower than 10%, coating was difficult to obtain enough tenacityes.And when the nickel-chromium alloy content of powder surpassed 40%, the antifraying property of coating descended.
The content of ceramic powder is that the reason of 3-40% (quality) is: when ceramic powder content was lower than 3%, coating was difficult to obtain enough hardness.And when ceramic powder content surpassed 40%, coating was too hard, attacked easily and joined duplicate.
The content of solid lubricant powder is that the reason of 2-15% (quality) is: when the solid lubricant content of powder was lower than 2%, lubricant effect was too not enough, can not prevent that the increase of slip drag and the attack of coating from joining duplicate.And when the solid lubricant content of powder surpassed 15%, coating became fragile.
Wear-resisting slide unit of the present invention is prepared from by form sprayed coating on the sliding surface of parts, described sprayed coating obtains by spraying a kind of mixture that is made of molybdenum powder, nickel-chromium alloy powder, ceramic powder and solid lubricant powder, cause these parts to have more excellent wear resistance and antifraying property, and, owing to have the solid lubricant powder in the coating, compare with the spraying slide unit in the aforementioned reference, its aggressiveness to pair materials is lower.As a result, described parts are very favourable as the parts such as piston ring in high-performance, the large-sized ocean diesel engine.A special advantage is that this coating can prolong engine life.
Description of drawings
Fig. 1 is the part viewgraph of cross-section according to piston ring of the present invention;
Fig. 2 is the synoptic diagram that is used to carry out the rotary-type planar slide frictional testing machines of various tests;
Fig. 3 is the experimental result curve of anti scuffing drag; And
Fig. 4 is the wearing and tearing spirogram that records in wear test.
Embodiment
Adopt piston ring explanation embodiments of the present invention shown in Figure 1.
With reference to Fig. 1, it shows the partial cross sectional view of piston ring 10 according to embodiments of the present invention, and sprayed coating C is formed on the external peripheral surface of matrix metal M of piston ring 10.This sprayed coating C is prepared from by spraying a kind of mixture, and this mixture contains, in mass: 30-70% molybdenum powder, 10-40% nickel-chromium alloy powder, 3-40% ceramic powder and 2-15% solid lubricant powder.
Sprayed coating C has more excellent wear resistance and antifraying property.Simultaneously, owing to there is a solid lubricant powder, the raising of coating slip drag and the attack of pair materials all is suppressed.
Embodiment
Now, the various tests in conjunction with implementing in order to compare with other slide units further describe the embodiment according to slide unit of the present invention.
Go up the thick coating of 300 μ m of 14 types of formation at the same cast iron section (as body material) that is used for piston ring, prepare 14 kinds of samples, wherein, two samples 1 and 2 are in the same old way or corresponding to other slide unit described in the aforementioned reference, 12 samples 3,4,5,6,7,8,9,10,11,12,13 and 14 is samples of the present invention or corresponding to each embodiment.Described coating obtains by various powdered mixture being carried out plasma spraying, and the composition of described each powdered mixture is as shown in table 1.
Table 1
The composition of specimen coding remarks powdered mixture (% (quality))
Mo Ni-Cr ceramal solid lubricant
1 reference examples 45 20 35 (CrC)
2 reference examples 65 30 5 (CrC)
3 examples 40 15 30 of the present invention (CrC), 15 (CaF 2)
4 examples 60 30 5 of the present invention (CrC), 5 (CaF 2)
5 example 40 15 30 (Cr of the present invention 2O 3) 15 (CaF 2)
6 example 60 30 5 (Cr of the present invention 2O 3) 5 (CaF 2)
7 examples 40 15 30 of the present invention (CrC) 15 (MnS)
8 examples 60 30 5 of the present invention (CrC) 5 (MnS)
9 example 40 15 30 (Cr of the present invention 2O 3) 15 (MnS)
10 example 60 30 5 (Cr of the present invention 2O 3) 5 (MnS)
11 examples 40 15 30 of the present invention (CrC), 15 (MoS 2)
12 examples 60 30 5 of the present invention (CrC), 5 (MoS 2)
13 example 40 15 30 (Cr of the present invention 2O 3) 15 (MoS 2)
14 example 60 30 5 (Cr of the present invention 2O 3) 5 (MoS 2)
Coating film forms by plasma spraying.The plasma spraying condition is as follows:
Spray gun: Sulzer Metco 9MB plasma spray gun (ProductName)
Voltage: 60~70V
Electric current: 500A
Each sample is carried out antifraying property and cut resistance test, and division is as follows:
The antifraying property test
Employing rotary-type planar slide frictional testing machines is as shown in Figure 2 measured the antifraying property of each sample.The working mechanism of this frictional testing machines is as follows: sample 11 contacts with the rotation plane surface of joining duplicate material 12 of constant speed rotation and keeps forcing together lasting specified time with the certain surface pressure P, and the surface pressure when the mensuration scratch occurs is as critical abrasive surface pressure.The mode that applies of surface pressure is: apply the primary face pressure of 2.45MPa and kept 30 minutes, then, the surface pressure degree is 4.9MPa, and afterwards every 5 minutes, surface pressure increases 0.98MPa.
Measuring condition is as follows:
Sliding velocity: 5 meter per seconds
Lubricating oil: SAE30+ anthracite oil (1: 1)
Oil mass:, after this no longer add except that beginning to add the oil
Join duplicate material: Tarkalloy (a kind of boron cast iron ProductName that Nippon Piston Ring Co., Ltd. have)
Test-results as shown in Figure 3.As seen from Figure 3: the critical abrasive surface pressure of all sample 3-14 of the present invention is 7.8-8.8MPa, and the critical abrasive surface pressure of control sample 1 and 2 is 6.9-7.8MPa.Therefore, slide unit of the present invention and contrast parts are quite or more excellent.
The wear resisting property test
Employing above-mentioned rotary-type planar slide frictional testing machines is as shown in Figure 2 measured each sample and is joined the abrasion loss of duplicate material.The working mechanism of this frictional testing machines is as follows: sample 11 contacts with the rotation plane surface of joining duplicate material 12 of constant speed rotation and keeps forcing together the lasting specific test run time with the certain surface pressure P.Lubricating oil is added into joins on the duplicate material 12.
Measuring condition is as follows:
Sliding velocity: 6 meter per seconds
Surface pressure: 6MPa
Lubricating oil: Spinox S-2 (a kind of bearing oil ProductName that Nippon Oil Co., Ltd. have)
Oil temperature: 60 ± 10 ℃
Oil mass: 10 -4m 3/ min
The test run time: 100 hours
Join duplicate material: Tarkalloy (a kind of boron cast iron ProductName that Nippon Piston Ring Co., Ltd. have)
Wearing test result as shown in Figure 4.As seen from Figure 4: the abrasion loss of all sample 3-14 of the present invention is 12.6-17.1 μ m, and the abrasion loss of control sample 1 and 2 is 17.5-22.3 μ m.Therefore, the comparison of the wear resistance of slide unit of the present invention is more excellent according to parts.The abrasion loss of joining duplicate of all sample 3-14 of the present invention is 1.1-2.1 μ m, and the abrasion loss of joining duplicate of control sample 1 and 2 is 2.8-4.3 μ m.Therefore, the anti-attack performance of joining duplicate of slide unit of the present invention is much better than the contrast parts.

Claims (3)

1. a slide unit (10) has matrix metal (M) and is formed on the sprayed coating (C) on the sliding surface outside the described matrix metal, it is characterized in that:
Described coating is prepared from by spraying a kind of mixture, and this mixture contains, in mass: 30-70% molybdenum powder, 10-40% nickel-chromium alloy powder, 3-40% ceramic powder and 2-15% solid lubricant powder.
2. according to the slide unit of claim 1, wherein, described ceramic powder comprises chromic oxide or chromium carbide.
3. according to one of in claim 1 and 2 slide unit, wherein, described solid lubricant powder comprises and is selected from least a in Calcium Fluoride (Fluorspan), manganese sulfide and the molybdenumdisulphide.
CNB02805704XA 2001-02-28 2002-02-22 Wear-resistant sliding member Expired - Lifetime CN1209483C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2001055162A JP4790135B2 (en) 2001-02-28 2001-02-28 Wear-resistant sliding member
JP55162/2001 2001-02-28

Publications (2)

Publication Number Publication Date
CN1501986A true CN1501986A (en) 2004-06-02
CN1209483C CN1209483C (en) 2005-07-06

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EP (1) EP1375695B1 (en)
JP (2) JP4790135B2 (en)
KR (1) KR100531995B1 (en)
CN (1) CN1209483C (en)
RU (1) RU2245472C1 (en)
SE (1) SE526621C2 (en)
WO (1) WO2002068706A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100402164C (en) * 2005-07-14 2008-07-16 中南大学 Production of solid lubricating sealed coating
CN102808703A (en) * 2012-08-29 2012-12-05 安徽禹恒材料技术有限公司 Piston ring with ceramic two-phase structured coating
CN102869906A (en) * 2009-12-21 2013-01-09 马勒金属制品有限公司 Piston ring
CN104451510A (en) * 2014-10-30 2015-03-25 安徽鼎恒再制造产业技术研究院有限公司 Ni-SiC nano-coating and preparation method thereof
CN104838183A (en) * 2012-12-11 2015-08-12 株式会社理研 Piston ring sprayed coating, piston ring, and method for producing piston ring sprayed coating
CN107614945A (en) * 2015-05-05 2018-01-19 马勒金属立夫有限公司 Piston ring
CN110592519A (en) * 2019-10-29 2019-12-20 韦杰 Preparation method of high-temperature-resistant material for boiler

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6887530B2 (en) 2002-06-07 2005-05-03 Sulzer Metco (Canada) Inc. Thermal spray compositions for abradable seals
JP4289926B2 (en) 2003-05-26 2009-07-01 株式会社小松製作所 Sliding material, sliding member, sliding component, and apparatus to which the sliding material is applied
US20050260436A1 (en) * 2004-05-24 2005-11-24 Einberger Peter J Wear resistant coating for piston rings
KR100655366B1 (en) * 2005-07-04 2006-12-08 한국과학기술연구원 Coating material having heat and abrasion resistance and low friction characteristics and coating method thereof
EP2330228B1 (en) * 2009-12-03 2017-09-27 Oerlikon Metco AG, Wohlen Spray material, thermal spray layer and cylinder with a thermal spray layer
US8389129B2 (en) * 2010-07-09 2013-03-05 Climax Engineered Materials, Llc Low-friction surface coatings and methods for producing same
US20120180747A1 (en) * 2011-01-18 2012-07-19 David Domanchuk Thermal spray coating with a dispersion of solid lubricant particles
DE102012200378A1 (en) * 2012-01-12 2013-07-18 Federal-Mogul Burscheid Gmbh piston ring
DE102013200261A1 (en) * 2013-01-10 2014-07-10 Federal-Mogul Burscheid Gmbh Piston ring for internal combustion engines with increased fatigue strength and method for its production
US9611532B2 (en) * 2013-07-03 2017-04-04 Mahle International Gmbh Coating additive
JP6481261B2 (en) * 2014-04-16 2019-03-13 株式会社ジェイテクト Vehicle differential
JP5941503B2 (en) * 2014-07-11 2016-06-29 株式会社豊田中央研究所 Sliding machine
EP3169757B1 (en) * 2014-07-14 2022-01-05 Italtractor ITM S.p.A. Anti-galling method for treating materials
JP6985961B2 (en) * 2017-03-28 2021-12-22 日本ピストンリング株式会社 Piston ring and its manufacturing method
RU2741176C1 (en) * 2020-06-19 2021-01-22 Российская Федерация, от имени которой выступает ФОНД ПЕРСПЕКТИВНЫХ ИССЛЕДОВАНИЙ Radial seals of rotary-piston internal combustion engine

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JPH06221438A (en) * 1993-01-25 1994-08-09 Riken Corp Flame sprayed piston ring
JPH0819429B2 (en) * 1993-03-18 1996-02-28 工業技術院長 Solid lubricant and method for forming solid lubricant film
JP3303642B2 (en) * 1995-03-30 2002-07-22 三菱自動車工業株式会社 Heat storage type heat exchanger, heat-resistant sliding body used for the heat exchanger, etc.
US5763106A (en) * 1996-01-19 1998-06-09 Hino Motors, Ltd. Composite powder and method for forming a self-lubricating composite coating and self-lubricating components formed thereby
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100402164C (en) * 2005-07-14 2008-07-16 中南大学 Production of solid lubricating sealed coating
CN102869906A (en) * 2009-12-21 2013-01-09 马勒金属制品有限公司 Piston ring
CN102808703A (en) * 2012-08-29 2012-12-05 安徽禹恒材料技术有限公司 Piston ring with ceramic two-phase structured coating
CN104838183A (en) * 2012-12-11 2015-08-12 株式会社理研 Piston ring sprayed coating, piston ring, and method for producing piston ring sprayed coating
US9664281B2 (en) 2012-12-11 2017-05-30 Kabushiki Kaisha Riken Piston ring sprayed coating, piston ring, and method for producing piston ring sprayed coating
CN104451510A (en) * 2014-10-30 2015-03-25 安徽鼎恒再制造产业技术研究院有限公司 Ni-SiC nano-coating and preparation method thereof
CN107614945A (en) * 2015-05-05 2018-01-19 马勒金属立夫有限公司 Piston ring
CN110592519A (en) * 2019-10-29 2019-12-20 韦杰 Preparation method of high-temperature-resistant material for boiler

Also Published As

Publication number Publication date
CN1209483C (en) 2005-07-06
SE526621C2 (en) 2005-10-18
SE0302260L (en) 2003-10-23
KR20030091994A (en) 2003-12-03
EP1375695A1 (en) 2004-01-02
WO2002068706A1 (en) 2002-09-06
EP1375695A4 (en) 2006-08-09
KR100531995B1 (en) 2005-12-01
RU2245472C1 (en) 2005-01-27
JPWO2002068706A1 (en) 2004-06-24
SE0302260D0 (en) 2003-08-21
JP2004107678A (en) 2004-04-08
EP1375695B1 (en) 2008-11-12
JP4790135B2 (en) 2011-10-12

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Owner name: MAN DIESEL AS

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Address after: Saitama Prefecture, Japan

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Co-patentee after: MAN DIESEL filial af MAN Diesel SE Tyskland

Patentee after: NIPPON PISTON RING Co.,Ltd.

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CX01 Expiry of patent term