CN1478707A - Fully enclosed automatic material flow purchasing and storaging system and controlling - Google Patents
Fully enclosed automatic material flow purchasing and storaging system and controlling Download PDFInfo
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- CN1478707A CN1478707A CNA021336938A CN02133693A CN1478707A CN 1478707 A CN1478707 A CN 1478707A CN A021336938 A CNA021336938 A CN A021336938A CN 02133693 A CN02133693 A CN 02133693A CN 1478707 A CN1478707 A CN 1478707A
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Abstract
A full-enclosed automatized warehouse system and control system for material circulation features that the in-line weighing of materials, conveying, stacking, data acquisition, statistics, processing, and storage management are all automatized. Its advantages are complete functions, high reliability, high automation level, large information space, high processing speed, and fair deal.
Description
The present invention relates to a kind of logistic storage system and control, belong to the storage technique field.
Every purchase season, a large amount of various crops such as grain, oily crop, cotton, tobacco leaf etc. all will be purchased storage with the form of thing bag, with etc. to be processed.Prior art still adopts comparatively original machinery or electronic weighbridge static weighing, artificial random drawing grade-checking, and a dead lift, piling are finished purchase, the warehousing management of article.There are following two big drawbacks in this original purchase, warehousing management pattern: the one, and inefficiency, labour intensity are big.Because in whole acquisition process, need great amount of manpower to finish carrying, weigh, test work such as level, piling and metering, statistics, not only labour intensity is big, length expends time in, inefficiency, and error rate, percentage error that manual operation brings are higher, have both influenced the quality of logistics, storage, increase the cost of purchase, storage again.The 2nd, exist because of artificially practising fraud and cause the big hidden danger of capital loss.In purchase, storage process, by the quantity of purchase thing and the affirmation of grade, will directly both parties be produced great economic impact, promptly people's said " one of difference milli; a thousand pieces of gold of mistake " are especially all the more so to those purchases that are worth very high industrial crops such as tobacco leaf etc.But in existing purchase, warehousing management pattern, because both parties all conclude the business in aspectant mode, especially in testing grade process, carry out in the extensive mode of " bag of examining goods; sell the goods a pile ", therefore, be difficult to stop in transaction, produce many artificial cheatings, especially under the temptation of great number returning, make the minority lawless person therefrom seek huge sudden huge profits, thereby bring immeasurable loss for enterprise and country.Therefore, be necessary prior art is improved.
The problems referred to above at the prior art existence, the method and apparatus that the present invention proposes a kind of fully enclosed automatic material flow purchasing warehousing system and controls this system, be intended to solve the error that manual operation exists, stop the artificial cheating in the face-to-face process of exchange, realize automation purchase accurately and efficiently, warehousing management pattern.
Fully enclosed automatic material flow purchasing warehousing system provided by the invention comprises: by conveyer, stacker or gig, the logistics supply unit that dynamic weigher constitutes, goods is stacked the unit, cartage unit and control unit, it is characterized in that being provided with the goods stacking reservoir area of dividing by level in a side or two sides of logistics supply unit, the reservoir area peripheral hardware has the cartage passage, be used for goods is unloaded to stacking in the reservoir area by grade, be provided with vertical in the reservoir area and along the cross conveyor that its axis moves back and forth, be used for stacking the conveyer that goods in the reservoir area is delivered to the logistics supply unit being deposited in goods with the logistics supply unit.
Described logistics supply unit is by conveyer, the dynamic weigher that links to each other with conveyer, the transition conveyer that links to each other with dynamic weigher, the stacker that links to each other with the transition conveyer constitutes a logistics travel line, it is characterized in that the end that links to each other with dynamic weigher, it highly is lower than the work top of dynamic weigher, so that the thing bag is when entering the transition conveyer, can make the automatic perk of thing bag afterbody of staying on the weighting apparatus, thereby not influence the measuring accuracy of back one thing bag.In this travel line, except that dynamic weigher and the filtration conveyer that is attached thereto, the position of all the other arbitrary equipment or device and the mutual alignment between them can be adjusted according to needs on the spot, so that constitute an optimal dynamic travel line.
Described conveyer is overhead movable type or fixed type conveyer, perhaps for being located at fixed type conveyer underground and that driving surface is parallel to the ground.
Described cross conveyor constitutes by which is provided with frame that moves wheel and the oblique feedway of being located on the frame, it is characterized in that being provided with on frame the device of going into, derail that is made of support wheel and the folding and unfolding pull bar that links to each other with support wheel.Wherein support wheel is made of rocking bar and the roller of being located on the rocking bar, the upper end of rocking bar is hinged on the frame, and can rotate around hinge-point, when rocking bar rotates roller is regained, when the rail wheel on the frame was entered the orbit simultaneously, complete machine moved back and forth along track, otherwise rocking bar rotates when roller is put down, rail takes turns track, and complete machine moves arbitrarily in the reservoir area.The folding and unfolding pull bar is made of expansion link, trace, top arm, one end of folding and unfolding pull bar links to each other with rocking bar, the other end slides and is fixed in the chute of feed track below, so that under expansion link drives, by the folding and unfolding pull bar rocking bar is rotated around hinge-point, to realize entering the orbit or derail of frame rail wheel, jack-up or put down the feed track tail end simultaneously is convenient to carry or mobile.Described frame is provided with and can so that as required thing bag or the case and bag of exporting are fixed in the specialized range, makes it not ladle-to-ladle simultaneously around the retaining bag frame of hinge-point rotation.Described frame is provided with down the bag rebound, and this time bag rebound tilts to be located at the mouth of frame, is used to cushion the impulsive force that output bag or case and bag cause next feedway.
Described stacker or gig are at least one movable type or fixed type stacker, perhaps are at least one movable type or fixed type gig, so as with the thing bag sign indicating number on the conveyer on trailer or automobile.
Described dynamic weigher is at least one portable Wim scale heavy-duty machine or fixed type Wim scale heavy-duty machine, finishes when being used for the thing bag carried and weighs, measures.
Described transition conveyer is made of frame and the conveying roller of being located on the frame, one end of conveying roller links to each other with gig, the other end links to each other with dynamic weigher, and this end highly is lower than the work top of dynamic weigher, so that the thing bag is when entering the transition conveyer, can make the automatic perk of thing bag afterbody of staying on the weighting apparatus, thereby not influence the measuring accuracy of back one thing bag.
Fully enclosed automatic material flow purchasing storage control setup provided by the invention comprises local area network and the industry control net that is attached thereto, wherein: be provided with database server in the local area network---handle data message and Item Information that each terminal is gathered, the terminal and the chopping machine that link to each other with this database server; Being provided with the PLC Programmable Logic Controller that is linked to be communication network with it in the industry control net---each conveyer in the logistics is opened, stopped, and forward and backward and each acquisition of signal begin, finish, and report to the police, indicate and control; It is characterized in that described terminal is:
Reporting for work, terminal---gather the goods original data, the distribution goods is stacked the reservoir area, and original data is delivered to data server, goes out according to reporting for work list;
Test a grade terminal---gather and test grade data, and these data are sent to database server, go out according to testing level single;
Weighing terminal---the weight data and the number of packages data of each goods on the dynamic acquisition travel line, and these data are sent to database server;
Check terminal---after weighing terminal and the data of testing grade terminal are checked and confirmed, these data are sent to database server, send the notice of granting warehouse-in;
The outbound terminal---gather information such as cargo number, grade, quantity, weight, storehouse number, outbound destination, go out according to outbound single.
Terminal of the present invention also comprises:
Monitor terminal-to each goods is stacked goods in reservoir area to be had, the operational situation of no situation, conveyer, stacker and dynamic weigher is carried out real-time dynamic monitoring;
The large screen display terminal---show cargo number, discharge location, test information such as a grade result, weight and quantity, being used for unloading, scheduling and circular are tested level, the result weighs.
Fully enclosed automatic material flow purchasing storage control method provided by the invention comprises:
Be used to print the printing step of document, form;
The input step that is used for input information;
Be used for each terminal logistics information is sent into the supplying step of data bank;
Be used for each terminal logistics information, warehouse-in state are presented at the step display on the screen;
It is characterized in that described logistic storage control method also comprises:
Be used for logistics raw information input report terminal, and provide the step that library information is gone in logistics by the report terminal;
Be used for the step that grade terminal is tested in grade information input is tested in logistics;
Be used for logistics is gone into library information, tested grade information and be presented at weighing terminal, and write down the logistics step of information such as weigh, reckon by the piece automatically by this terminal;
Automatic guidance conveyer, weighting apparatus, stacker or gig open, left alone without help, the step of just changeing, reversing operation;
Automatic or manual sends that the logistics stock is full, stock is empty, test the level step of signal or written instructions such as finish that finishes, weighs;
Be used for logistics go into library information, the information of testing a grade information, weigh and reckon by the piece is through checking terminal and check and send the step of warehouse-in instruction;
Be used for logistics is gone out library information input outbound terminal, and send the outbound step of outbound instruction.
Control method of the present invention also comprises:
Be used for above steps by monitor terminal carry out in real time, the monitoring step of dynamic monitoring.
Described logistics raw information comprises seller name, address, the goods place of production
Described logistics warehouse-in information comprises cargo number, discharge location.
Described logistics is tested grade information and is comprised and test a grade result, price.
The described information of weighing comprises goods list bag weight, single bag bag number, batch weight, batch bag number, total weight, overall budget number etc.
Described to the opening of conveyer, weigher, stacker or gig, left alone without help, just change, the automatic guidance of working condition such as counter-rotating or job order, and full to the logistics stock, stock is empty, test that level finishes, weighs working conditions such as finishing send signal or indication automatically, all adopt the PLC Programmable Logic Controller to carry out in real time, dynamically control, and be linked to be Control Network by communication network.
The described information that is presented on the screen is that cargo number, unloading or inventory location etc. are gone into library information and warehouse-in state, the definite grade information of testing that waits of commodity class, goods list bag or single-piece weight, bag number, number of packages, goods batch weight or weigh information and out of Memory such as total weight, total number of packages.
The present invention compared with prior art has following advantage and effect: because such scheme, make the purchase of goods, storage has realized the online weighing of logistics fully, carry, the data acquisition of automation processs such as piling and logistics, statistics, handle, the management of full informations such as storage, not only constitute each device of logistics line or the dependable performance of equipment, multiple functional, the degree of automation height, easy and simple to handle, and the control method standard of logistics line, information processing is quick and accurate, the information storage space is big, the communication network advanced person, practical, high efficiency, labour intensity is low, moreover, because after goods enters the logistics line, promptly be isolated from the outside, goods only occurs in the reservoir area with its random number, stopped fully artificially testing level, the cheating that causes in weighing, effectively prevented wrongful dealing, for both parties bring the real economy benefit, realized the management mode of fully enclosed automatic material flow purchasing and storage fully.
Fig. 1 is the present invention's control setup block scheme;
Fig. 2 is the present invention's logistic storage system construction drawing;
Fig. 3 is another constructional drawing of logistic storage system of the present invention;
Fig. 4 is the present invention's logistics supply unit constructional drawing;
Fig. 5 is the present invention's logistics supply unit cross-section structure;
Fig. 6 is the present invention's cross conveyor constructional drawing;
Fig. 7 is the structure drawing of device of going into, derail of cross conveyor;
Fig. 8 is the A portion enlarged drawing of Fig. 7.
Fig. 9 is the support wheel constructional drawing of cross conveyor.
Below in conjunction with accompanying drawing the present invention is described further.
Among Fig. 2-Fig. 9,1 is the tobacco purchasing operating area, 2 is the lorry inlet of this operating area, 3 is the lorry passage, being located at goods stacks outside the reservoir area 4,4 are goods stacking reservoir area, be located at the travel line both sides by the grade subregion, 6 is longitudinal conveyor, be arranged at underground, its conveyor surface and ground keeping parallelism, 5 is portable cross conveyor, be arranged on the longitudinal conveyor both sides, and with the longitudinal conveyor axis normal, the frame 51 of this cross conveyor is provided with bevelled cylinder feed track 52, the frame below is provided with rail wheel 53, this rail wheel places on the track 61 with the longitudinal conveyor parallel axes, and move back and forth along track 61,54 is support wheel, 55 are the folding and unfolding pull bar, 54,55 constitute, the derailing device, wherein support wheel 54 is made of rocking bar 541 and roller 542, the upper end of rocking bar is hinged on the frame 51 by pin 543, so that rotate around hinge-point, folding and unfolding pull bar 55 is by expansion link 551, trace 552, top arm 553 is connected as a single entity, expansion link 551 other ends link to each other with rocking bar 541, top arm 553 other ends place in the groove 521 of feed track 52 bottoms, when manual control expansion link 551 makes it to stretch, can put down support wheel 54 in ground, make rail wheel 53 deviate from track 61, top arm 553 moves in groove 521 simultaneously, and the lower end of jack-up feed track 52, make it built on stilts and be convenient to complete machine to move, otherwise fixing complete machine then, and carry, simultaneously in 6 liang of side shiftings of track 61 upper edge longitudinal conveyors, so that the goods A that goods is stacked in the reservoir area 4 delivers on the longitudinal conveyor 6,56 are following bag rebound, the one end is fixed on the mouth of frame 51, and constitutes a bevelled slide plate, and the thing bag of output or case and bag are fallen along this plate buffering, 57 are retaining bag frame, the one end is hinged on frame 51 mouths by hinge 58, makes retaining bag frame 57 around hinge-point 58 liftings, and 7 is portable dynamic transport scale, 8 are the transition conveyer, its frame 81 is provided with a bevelled conveying roller 82, and an end of this conveying roller links to each other with dynamic transport scale 7, and highly is lower than the work top 71 of delivering balance, 9 is gig, 10 is the trailer road, is located at the end of gig 9, and 11 is trailer, 12 is the lorry outlet, and 13 are trailer warehouse-in mouth.
The control method of the present invention in tobacco bale purchase storage automatic information logistics system is:
1, the cigarette car is reported for work through the terminal of reporting for work, report for work terminal operation personnel typing original data and gross weight, produce the number of reporting for work and the number of receiving at random, distribute the operating area to unload the bag goods yard according to empty goods yard inventory, and print duplex and report for work single to handing over the cigarette people, the number of reporting for work by this cigarette car of large screen display simultaneously, hand over the cigarette odd numbers and unload bag goods item, the cigarette car is dispatched according to giant-screen, 2 enter and distribute goods yard 3 to unload bag through the track from inlet 1, unload bag and finish, press " unloading bag finishes " button of corresponding goods yard acquisition of signal box by operating personal;
2, test the level member and test level by the goods yard order, and will test a grade typing as a result and test a grade terminal, by testing a grade terminal operation personnel typing arbitration data bank, a grade result is tested in large screen display to the controversial grade result that tests;
3, the weighman accesses and tests the level tobacco bale goods yard of waiting to weigh, prepares in order to weigh, and presses the start button of corresponding goods area and begin to go up the bag button;
4, go up the bag personnel according on unwrap beginning acousto-optic indicator lamp to horizontal oblique bag on the conveyer 5, tobacco bale enters through horizontal tiltedly conveyer 5 that longitudinal conveyor 4 is finished conveying, weighed, car loading operation, last bag is finished by last bag personnel and is pressed " going up bag finishes " button on the corresponding goods area " information acquisition box ", the weighman finishes the operation of weighing in this goods yard of signal ended according to last bag, and submit to data bank, print warehouse-in goods yard number of packages and hand over the storer, change next goods yard over to and weigh;
5, go into database data and enter network data base automatically through optical cable, tobacco bale is put in storage simultaneously, and can revise library file as required, inventory analysis, inquiry, retrieval report generation; Make the tobacco bale outbound according to materials requisition again;
6, weigh when finishing, by auditor check on the terminal to test level, the result that weighs does the warehouse-in operation after checking, confirming, print and test a grade report, weigh single, arbitration is single; Hand over the cigarette people to hold first and report for work singly to get and test a grade report, hold second and report for work and singly get the list that weighs;
7, monitored control system dynamically shows the goods area that has or not and weighing in each goods yard according to " information acquisition box " signal and automatic figure, and goods yard information is sent into the terminal of reporting for work;
8, report for work goods yard information that terminal sends here according to monitor terminal is carried out the goods yard and is unloaded packet scheduling, to finish next circulation process.
Claims (12)
1, the fully enclosed automatic material flow purchasing warehousing system, comprise: by conveyer, stacker or gig, the logistics supply unit that dynamic weigher constitutes, goods is stacked the unit, cartage unit and control unit, it is characterized in that being provided with the goods stacking reservoir area of dividing by level in a side or two sides of logistics supply unit, the reservoir area peripheral hardware has the cartage passage, be used for goods is unloaded to stacking in the reservoir area by grade, be provided with vertical in the reservoir area and along the cross conveyor that its axis moves back and forth, be used for stacking the conveyer that goods in the reservoir area is delivered to the logistics supply unit being deposited in goods with the logistics supply unit.
2, system according to claim 1 is characterized in that the end that links to each other with dynamic weigher in the described logistics supply unit, and the work top that it highly is lower than dynamic weigher is used to make the automatic perk of thing bag afterbody of staying on the weighting apparatus.
3, system according to claim 1 is characterized in that described conveyer is overhead movable type or fixed type conveyer, perhaps for being located at fixed type conveyer underground and that driving surface is parallel to the ground.
4, system according to claim 1, it is characterized in that described cross conveyor constitutes by which is provided with frame that moves wheel and the oblique feedway of being located on the frame, it is characterized in that on frame, being provided with the device of going into, derail that is constituted by support wheel and the folding and unfolding pull bar that links to each other with support wheel.
5, system according to claim 1, it is characterized in that described support wheel is made of rocking bar and the roller of being located on the rocking bar, the upper end of rocking bar is hinged on the frame, and can rotate around hinge-point, described folding and unfolding pull bar is made of expansion link, trace, top arm, one end of folding and unfolding pull bar links to each other with rocking bar, and the other end slides and is fixed in the chute of feed track below.
6, system according to claim 1 is characterized in that described frame is provided with the retaining bag frame that can rotate around hinge-point, and bag rebound down, and the mouth of frame is located in the inclination of this play bag rebound.
7, system according to claim 1, it is characterized in that described transition conveyer is made of frame and the conveying roller of being located on the frame, one end of conveying roller links to each other with gig, and the other end links to each other with dynamic weigher, and this end highly is lower than the work top of dynamic weigher.
8, a kind of fully enclosed automatic material flow purchasing storage control setup, comprise local area network and the industry control net that is attached thereto, wherein: be provided with database server in the local area network---handle data message and Item Information that each terminal is gathered, the terminal and the chopping machine that link to each other with this database server; Being provided with the PLC Programmable Logic Controller that is linked to be communication network with it in the industry control net---each conveyer in the logistics is opened, stopped, and forward and backward and each acquisition of signal begin, finish, and report to the police, indicate and control; It is characterized in that described terminal is:
Reporting for work, terminal---gather the goods original data, the distribution goods is stacked the reservoir area, and original data is delivered to data server, goes out according to reporting for work list;
Test a grade terminal---gather and test grade data, and these data are sent to database server, go out according to testing level single;
Weighing terminal---the weight data and the number of packages data of each goods on the dynamic acquisition travel line, and these data are sent to database server;
Check terminal---after weighing terminal and the data of testing grade terminal are checked and confirmed, these data are sent to database server, send the notice of granting warehouse-in;
The outbound terminal---gather information such as cargo number, grade, quantity, weight, storehouse number, outbound destination, go out according to outbound single.
9, control setup according to claim 7 is characterized in that described terminal also comprises:
Monitor terminal-to each goods is stacked goods in reservoir area to be had, the operational situation of no situation, conveyer, stacker and dynamic weigher is carried out real-time dynamic monitoring;
The large screen display terminal---show cargo number, discharge location, test information such as a grade result, weight and quantity, being used for unloading, scheduling and circular are tested level, the result weighs.
10, a kind of fully enclosed automatic material flow purchasing storage control method comprises:
Be used to print the printing step of document, form;
The input step that is used for input information;
Be used for each terminal logistics information is sent into the supplying step of data bank;
Be used for each terminal logistics information, warehouse-in state are presented at the step display on the screen;
It is characterized in that described logistic storage control method also comprises:
Be used for logistics raw information input report terminal, and provide the step that library information is gone in logistics by the report terminal;
Be used for the step that grade terminal is tested in grade information input is tested in logistics;
Be used for logistics is gone into library information, tested grade information and be presented at weighing terminal, and write down the logistics step of information such as weigh, reckon by the piece automatically by this terminal;
Automatic guidance conveyer, weighting apparatus, stacker or gig open, left alone without help, the step of just changeing, reversing operation; Automatic or manual sends that the logistics stock is full, stock is empty, test the level step of signal or written instructions such as finish that finishes, weighs;
Be used for logistics go into library information, the information of testing a grade information, weigh and reckon by the piece is through checking terminal and check and send the step of warehouse-in instruction;
Be used for logistics is gone out library information input outbound terminal, and send the outbound step of outbound instruction.
11, control method according to claim 9 is characterized in that described control method also comprises: be used for above steps by monitor terminal carry out in real time, the monitoring step of dynamic monitoring.
12, control method according to claim 9, it is characterized in that described logistics raw information comprises seller name, address, the goods place of production, described logistics warehouse-in information comprises cargo number, discharge location, described logistics is tested grade information and is comprised and test a grade result, price, and the described information of weighing comprises goods list bag weight, single bag bag number, batch weight, batch bag number, total weight, overall budget number.
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CN 02133693 CN1241806C (en) | 2002-08-29 | 2002-08-29 | Fully enclosed automatic material flow purchasing and storaging system and controlling |
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CN 02133693 CN1241806C (en) | 2002-08-29 | 2002-08-29 | Fully enclosed automatic material flow purchasing and storaging system and controlling |
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CN1478707A true CN1478707A (en) | 2004-03-03 |
CN1241806C CN1241806C (en) | 2006-02-15 |
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