Summary of the invention
The purpose of this invention is to provide a kind of have good weatherability properties energy and the photoactive nano-photo catalytic fluorocarbon resin coating of photochemical catalysis and preparation method thereof.
Technical scheme of the present invention is: a kind of nano-photo catalytic fluorocarbon resin coating is made of matching used synthetic resins and solidifying agent two-pack, synthetic resins is one or more of fluorocarbon resin of hydroxyl, solidifying agent is the isocyanates solidifying agent, described synthetic resins is modified synthetic resin, by weight percentage, modified synthetic resin is by the solvent composition of 1-80% nanometer slurry, 15-70% synthetic resins, 0-30% pigment, surplus; The proportioning of solidifying agent and modified synthetic resin is pressed NCO: OH=0.8-1.3: 1 mol ratio;
Described nanometer slurry refers to the Nanos type nanometer slurry of Metal Inst., Chinese Academy of Sciences's development, and nanometer slurry content in modified synthetic resin is preferably 10-50%;
Described solvent is one or more of aliphatic hydrocarbon, aromatic hydrocarbon, ester class, ketone, terpene, replacement hydro carbons.Wherein aliphatic solvents refer to sherwood oil, No. 200 solvent oils, raffinate oil, butane, Skellysolve A, iso-pentane, isohexane, normal hexane, normal heptane, isoheptane, octane, octane-iso; Aromatic hydrocarbon solvent refers to benzene,toluene,xylene, Three methyl Benzene, Solvesso100, Solvesso150, Solvesso200, solvent naphtha, ethylbenzene, isopropyl benzene; Ketones solvent refers to acetone, methylethylketone, mibk, pimelinketone, isophorone, diacetone alcohol, metacetone, methyl propyl ketone; Esters solvent refers to vinyl acetic monomer, n-butyl acetate, isobutyl acetate, capryl acetate, acetic acid heptyl ester, acetic acid ester in the last of the ten Heavenly stems, n-Butyl lactate, methoxyacetic acid propyl ester; Terpene type solvent refers to turps, pine tar, kautschin; Replace varsol and refer to trichloroethane, 2-nitropropane; Solvent is No. 200 solvent oils, Skellysolve A, iso-pentane, isohexane, normal hexane, normal heptane, isoheptane, toluene, dimethylbenzene, Three methyl Benzene, Solvesso100, Solvesso150, Solvesso200, solvent naphtha, methylethylketone, mibk, pimelinketone, isophorone, vinyl acetic monomer, n-butyl acetate, isobutyl acetate, methoxyacetic acid propyl ester, trichloroethane preferably;
Described pigment is selected from one of titanium dioxide, china clay, ground barium sulfate, GL ground limestone, precipitated calcium carbonate, talcum powder, quartz, cadmium yellow, chrome yellow, strontium yellow, zinc-chrome yellow, four basic zinc Huangs, middle chrome green, dark chrome green, chromoxide green, phthalocyanine green, cadmium red, toluidine red, red iron oxide, iron oxide yellow, iron oxide black, graphite, phthalocyanine blue, ultramarine, Chinese blue, red lead, yellow lead, carbon black, zinc powder, aluminium powder, lithopone or composite.
In the nano-photo catalytic fluorocarbon resin coating of the present invention, employed synthetic resins, can be selected from the fluorocarbon resin of Japan AGC Zhu Shi commercial firm commodity Lumiflon by name, as Lumiflon LF-100, Lumiflon LF-200, Lumiflon LF-400 etc., the ザ Off ロ Application trade mark fluorocarbon resin of Japan East Asia synthetic chemistry company, the Ford of the new chemical industry of Xi'an Le Jia company limited
Fluorocarbon resin, the FEVE type fluorocarbon resin of Mingzhan fluorin coating stock Co., Ltd., Dalian city; Can be selected from the Desmodur of Bayer (Bayer) company as the curing agent component of nano-photo catalytic fluorocarbon resin coating
N75, Desmodur
N100, Desmodur
N3390, Desmodur
N3300, Desmodur
VPLS 2010/1, Desmodur
VPLS 2103, Desmodur
Z4470; The Tolonate of France inferior (Rhodia) company in sieve ground
TMHDB-75MX, Tolonate
TMHDT-90; CORONATE 2604, CORONATE HX-T, CORONATE2384, the CORONATE HK of Japan fluorocarbon resin Co., Ltd..The proportioning of curing agent component and modified synthetic resin component is NCO: OH=0.8-1.3: 1 (mol ratio).
The present invention also provides the preparation method of above-mentioned nano-photo catalytic fluorocarbon resin coating, and its process is as follows:
1) preparation modified synthetic resin: by weight percentage, at first 1-80% nanometer slurry is added in the 15-70% synthetic resin solution, the solvent that adds 0-30% pigment, surplus again mixes, disperseed 10-60 minute with high speed dispersor 400-3000rpm, ground 20 minutes-25 hours, and made the modified synthetic resin component of nano-photo catalytic fluorocarbon resin coating after filtering;
2) preparation coating: the proportioning of solidifying agent and modified synthetic resin is pressed NCO: OH=0.8-1.3: 1 mol ratio uniform mixing, promptly form the nano-photo catalytic fluorocarbon resin coating.
Nano-photo catalytic fluorocarbon resin coating mixing of the present invention and grinding dispersing apparatus are the common equipments in the paint manufacturing process, comprise high speed dispersor, sand mill, ball mill and ball mill.
Advantage of the present invention is as follows:
1. the present invention has proposed to adopt the method for nanometer slurry to prepare the nano-photo catalytic fluorocarbon resin coating first, employed nanometer slurry is that the nano powder that main particle diameter by stable dispersion is generally less than 100nm is formed, this method makes nano material easier dispersion in coating, nano material and solvent have been solved well, the compatibility issue of resin Composition, it is more stable that the nano-photo catalytic fluorocarbon resin coating is stored.
2. homodisperse nanoparticle easily is filled in the hole or the pore of coating, improves the permeability resistance of coating, has improved the chemical proofing and the weathering resistance of coating.
3. the present invention is very easy to produce chemical bonding with the coating or the film of organism or metallic substrate surface because the specific surface area of nanoparticle is big, and surfactivity is big, thereby makes the sticking power raising of the coating made by nanoparticle and base material.
4. the photocatalysis efficiency height of nano-photo catalytic fluorocarbon resin coating of the present invention.
5. nano-photo catalytic fluorocarbon resin coating of the present invention can ambient cure, also can be heating and curing, and can arbitrarily select as required.It is very convenient to construct, and can spray, brushing, dip-coating, roller coating etc.The thickness of coating also can be adjusted according to dope viscosity.
6. applied widely.Nano-photo catalytic fluorocarbon resin coating of the present invention also has the function of harmful organic substance in the degradation water except the provide protection that pair metal, plastics, woodenware, paper, fabric glass etc. are arranged, remove NO in the air
x, SO
xFunction Deng pollutent.
Embodiment
Unless outside specializing among the present invention, related ratio all is weight percentage.
The evaluation method of nano-photo catalytic fluorocarbon resin coat-thickness: coating dry film thickness is measured with the 6000FN1 type thickness tester of U.S. DeFelsko company, gets 5 mean values, and measuring error is at ± 2 μ m.
The evaluation method of nano-photo catalytic fluorocarbon resin coating adhesion: GB9286-88 tests by GB.
Nano-photo catalytic fluorocarbon resin coating is pressed GB/T 1865-1997 3000 hours artificial weathering of continuous illumination experiment on the Ci3000 ageing device of U.S. Atlas Electric Devices company, and weathering resistance is carried out the Comprehensive Assessment grade according to GB1766-1995 and estimated.
The evaluation method of photocatalytic activity: take by weighing same amount 10mg/L methyl orange solution (absorbancy that absorbs maximum value wavelength 490nm place is about 0.75) and put into several Φ 90mm glass culture dishs, put into the different coating sample respectively, after 0.5 hour, measure the variation of the absorbancy of methyl orange solution in the different glass culture dish with commercially available 20W (predominant wavelength is 253.7nm) ultraviolet-sterilization light irradiation respectively with day UV-265 ultraviolet spectrophotometer of island proper Tianjin company.The photocatalytic activity of nano-photo catalytic fluorocarbon resin coating can be weighed with the degradation rate of tropeolin-D.Degradation rate calculates by following formula (1):
The used nanometer slurry of preparation nano-photo catalytic fluorocarbon resin coating is starched for the Nanos type nanometer of Metal Inst., Chinese Academy of Sciences's development, its preparation method is as follows: take by weighing methylethylketone 80g, trichloroethane 10g in the 500ml beaker, add 10g macromolecule dispersing agent Disperbykl07 (German Bi Ke chemical company), add the 50nm stearic acid again and coat the anatase-type nanometer titanium dioxide 100g that handles, after disperseing 20 minutes with high speed dispersor 1000rpm, ground 18 hours with sand mill, make the nano titanium oxide weight ratio and be 50% nano titanium dioxide paste.
Embodiment 1
In the beaker of 300ml, claim 50gLumiflon LF-100 fluorocarbon resin, add Nanos type nanometer slurry 40g, add china clay 2g, precipitated calcium carbonate 2g, talcum powder 1g then, add 2g toluene, 2g methylethylketone, 1g vinyl acetic monomer again, more than mixing paint vehicle disperseed 20 minutes with high speed dispersor 1500rpm, ground 5 hours with sand mill then, be prepared into the modified synthetic resin component after filtering with 200 order copper mesh at last; Curing agent component is Desmudur
N75; Solidifying agent and modified synthetic resin component two components are pressed NCO: OH=1: 1 (mol ratio) proportioning, stirring the back uses spreader to be coated with this nano-photo catalytic fluorocarbon resin coating on through oil removing, except that the LY12 aluminium alloy plate of the 50mm * 50mm * 1mm after the water treatment, behind the sample Air drying of coating composition, making build is the coating sample of 10 ± 2 μ m.
Embodiment 2
In the beaker of 300ml, claim 50g Lumiflon LF-200 fluorocarbon resin.Add Nanos type nanometer slurry 5g, add china clay 2g, precipitated calcium carbonate 2g, talcum powder 1g then, add 25g toluene, 10g methylethylketone, 5g vinyl acetic monomer again, more than mixing paint vehicle disperseed 20 minutes with high speed dispersor 1500rpm, ground 5 hours with sand mill then, be prepared into the modified synthetic resin component after filtering with 200 order copper mesh at last; Curing agent component is Tolonate
TMHDT-90; Solidifying agent and modified synthetic resin component two components are pressed NCO: OH=1: 1 (mol ratio) proportioning, stirring the back uses spreader to be coated with this nano-photo catalytic fluorocarbon resin coating on through oil removing, except that the LY12 aluminium alloy plate of the 50mm * 50mm * 1mm after the water treatment, behind the sample Air drying of coating composition, making build is the coating sample of 10 ± 2 μ m.
Embodiment 3
In the beaker of 300ml, claim the 35g Ford
Fluorocarbon resin.Add Nanos type nanometer slurry 60g, add china clay 2g, precipitated calcium carbonate 2g, talcum powder 1g then, more than mix paint vehicle and disperseed 20 minutes, ground 5 hours with sand mill then, be prepared into the modified synthetic resin component after filtering with 200 order copper mesh at last with high speed dispersor 1500rpm; Curing agent component is CORONATE HX-T; Solidifying agent and modified synthetic resin component two components are pressed NCO: OH=1: 1 (mol ratio) proportioning, the stirring back uses line rod spreader to be coated with this nano-photo catalytic fluorocarbon resin coating on through oil removing, except that the LY12 aluminium alloy plate of the 50mm * 50mm * 1mm after the water treatment, behind the sample Air drying of coating composition, making build is the coating sample of 10 ± 2 μ m.
Comparative example 1
Claim that in the beaker of 300ml 50gLumiflon LF-100 fluorocarbon resin is the synthetic resins component, add china clay 2g, precipitated calcium carbonate 2g, talcum powder 1g, add 30g toluene, 10g methylethylketone, 5g vinyl acetic monomer then, more than mixing paint vehicle disperseed 20 minutes with high speed dispersor 1500rpm, ground 5 hours with sand mill then, be prepared into the synthetic resins component after filtering with 200 order copper mesh at last; Curing agent component is Desmudur
N75; Solidifying agent and synthetic resins component are pressed NCO: OH=1: 1 (mol ratio) proportioning, stirring the back uses spreader to be coated with this fluorocarbon resin coating on through oil removing, except that the LY12 aluminium alloy plate of the 50mm * 50mm * 1mm after the water treatment, behind the sample Air drying of coating composition, making build is the contrast coating sample of 10 ± 2 μ m.Table 1
| Nanometer slurry (%) in the modified synthetic resin | Absorbancy | Photocatalysis efficiency (%) | Sticking power (level) | Weathering resistance (level) |
Before the illumination | After the illumination |
Embodiment 1 | ????40 | ??0.75 | ??0.05 | ????93.3 | ????0 | ????0 |
Embodiment 2 | ????5 | ??0.75 | ??0.08 | ????89.3 | ????0 | ????0 |
Embodiment 3 | ????60 | ??0.75 | ??0 | ????100 | ????1 | ????1 |
Comparative example 1 | ????0 | ??0.75 | ??0.71 | ????5.3 | ????0 | ????0 |
Table 1 is the nano-photo catalytic fluorocarbon resin coating of different N anos type nanometer slurry content.As shown in Table 1, the photocatalysis efficiency of nano-photo catalytic fluorocarbon resin coating is greater than 89.3%; And there is not the photocatalysis efficiency of the fluorocarbon resin coating of Nanos type nanometer slurry is 5.3%.The photocatalysis efficiency of nano-photo catalytic fluorocarbon resin coating is more than 17 times of fluorocarbon resin coating that do not have Nanos type nanometer slurry approximately.
In addition, the Nanos type nanometer of embodiment 1 slurry content is in the 10-50% scope, and coating photocatalysis efficiency, coating adhesion and weathering resistance are very good.The Nanos type nanometer slurry content of embodiment 2 is less than 10%, though coating adhesion and weathering resistance are better, photocatalysis efficiency is lower slightly.The Nanos type nanometer slurry content of embodiment 3 is greater than 50%, though photocatalysis efficiency is very high, coating adhesion and weathering resistance slightly descend.